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By Dr. Anup Kumar Mandal, Partha Roy, Shuvranshu Kumar Rout, Dipak Mandal, Biswajit Das

Installation of a new scalping station with bunker, apron feeder, scalping screen, ramp -retaining wall and approach bridge was planned in an existing integrated complex of phosphate fertilizer at a remote place in West Africa. Rock phosphate ROM, transported from mines by a combination of 100 Ton and 150 Ton dumper, would be fed to a steel bunker having capacity of 180 m3. Different options were studied for retaining wall at the junction of ramp and approach bridge. Initially options with conventional RCC Retaining Wall, Gravity Retaining Wall with Precast Concrete Blocks and Reinforced Earth walls were studied. Option with Reinforced Earth was selected as this option was much more cost effective compared to other options. But real engineering challenges cropped up when competent execution contractors were not available nearby the site. To minimize the cost, an innovative option with Stepped Retaining wall was then studied. Geotechnical parameters of native soils, selected for the construction of the approach ramp were determined and it was found that with available poor geotechnical parameters of the native soils, design of stepped retaining wall would not be feasible with respect to available bearing capacity, subjected dead load, live load, operational load and earth pressure. A conscious effort was then made to make the design feasible by improving the geotechnical parameters of the retained earth of ramp near the retaining wall. In view of that, mix design with locally available materials like Silexite, Sand, Laterite, Gravel and Silt at different proportions was made and samples were tested in the laboratory to determine relevant geotechnical parameters. Based on the test results, a suitable mix was selected that had high shear strength, enhanced bearing capacity and improved coefficient of earth pressures. Design of stepped retaining wall was then made with the selected construction materials and construction completed. The plant was successfully commissioned in December. 2021.

Sep 1, 2022

By M. D. Riegel, P. B. Pizzimenti, E. M. Zamiskie, Britain A. Materek

"The Skanska/Kiewit/ECCO III team (SKE) in association with HNTB was awarded the design-build contract for Phase I of the Kosciuszko Bridge Replacement Project. As lead designer for the SKE team, HNTB was responsible for the design of the Brooklyn Connector which includes construction of approximately 2000 feet of new staged earth-filled embankments utilizing prefabricated modular retaining walls (T-Walls®). The proposed embankments will be constructed adjacent to and beneath the existing Brooklyn Queens Expressway (BQE) viaduct while the existing viaduct remains in service. Critical aspects of the settlement assessment relating to the soils supporting the existing BQE will be addressed, as their behavior drives the deformation of the viaduct. Furthermore, a construction monitoring program was used to enable the designer to assess settlement predictions and allow SKE to mitigate potential impacts to the existing BQE during construction. Additionally, the methodology for installation of the embankments in a limited access area underneath an active viaduct supported on settlement sensitive shallow foundations will be presented.INTRODUCTIONSkanska-Kiewit-ECCO III Joint Venture, in association with HNTB was contracted by the New York State Department of Transportation (NYSDOT) to design and construct the Phase 1 replacement of the Kosciuszko Bridge Design-Build Project. Phase 1 of the project involves the design and construction of the new eastbound structures of Interstate 278 over Newtown Creek from Brooklyn to Queens. The project runs between Morgan Avenue in Brooklyn and the Long Island Expressway Interchange in Queens (approx. 1.1 miles) and includes the staged demolition of the existing structures."

Jan 1, 2016

By David R. Shields, Michael T. Bracher

"The $330 million (U.S.) Dana-Farber Cancer Institute’s Yawkey Center for Cancer Care (Yawkey Center) sits in the heart of Boston’s Longwood Medical Area. The Yawkey Center is a cutting-edge cancer care facility that houses Dana-Farber’s adult clinical care and clinical research programs. Standing 14 stories above grade, it includes 7 stories of underground parking extending 75 ft (23 m) below ground. The structure is on a 198 by 186 ft (60 by 57 m) site sandwiched between Dana-Farber’s 13-story Richard A. and Susan F. Smith Research Laboratories Building, the Medical Area Total Energy Plant (MATEP), Jimmy Fund Way, and Brookline Avenue, a busy four lane artery through the heart of the Longwood Medical Area. Together with Simon Design Engineering, the project structural engineer, GEI Consultants designed an innovative foundation and excavation support system to isolate the building from ground vibrations generated by the adjacent MATEP power plant. In effect, the Yawkey Center is a 21-story free-standing structure that starts 7 stories below grade.The MATEP facility provides power for 9 million sq ft (840,000 sq m) of occupied space in the medical area. There are six 32-cylinder diesel engine generators in the facility that produce low-frequency ground vibrations in the 10 Hz range, similar to the natural frequency of typical building elements. The resonant response of the Yawkey Center building structure to these ground vibrations would affect the performance of sensitive medical research equipment and cause an unacceptable environment for clinical care.The soil profile at the site consists of stiff clay, fine sand, glacial till, and bedrock consisting of hard metamorphosed conglomerate. In-situ measurements of ground vibrations performed in boreholes showed that there was little attenuation of the vibrations with depth in the soil layers overlying the bedrock, but the vibration amplitude in the bedrock was markedly lower than in the overlying soil. Based on this data, an innovative foundation system was designed to support the building on bedrock located up to 110 ft (34 m) below ground surface, while isolating it from the surrounding soil. This was done by physically separating the below-grade parking garage floors from the perimeter foundation walls to create a free-standing structure supported on the bedrock"

Jan 1, 2012

By Jianhua Wang, Jianming Yao, Zhen Meng, Jinjian Chen

"Drilled screw pile is a newly developed displacement pile foundation which has been applied in soft clay for many years. Compared with traditional circular displacement pile, It is characterized by high bearing capacity, small volume and small squeezing effects. For the purpose of investigating the squeezing effects of drilled screw pile, a full scale field monitoring test with two test piles was performed. Detailed soil horizontal displacement and pore pressure measurements were conducted in the vicinity of the two drilled screw piles during penetration and subsequent soil consolidation. It can be concluded that the horizontal displacement of the surrounding soil induced by the installation of a drilled screw pile is mainly in a circular region with a diameter of 3 m (r/D<6), and the compaction effect outside the area can be essentially negligible; The excess pore pressures measured at the same time increase with depth throughout the entire process of consolidation, and its dissipation shows an exponential decay as a function of time.INTRODUCTIONA knowledge of the displacement and stress changes induced in the soil surrounding a pile is very important for evaluating pile performance. Numerous field and laboratory research projects have examined loading conditions, total soil stresses, and excess pore pressures during and following pile installation (Pestana et al., 2002). A relatively comprehensive and detailed review of these experimental works from 1948 to 2002 was presented by Pestana et al. (2002). More recently, Xu et al. (2006) conducted a field experiment to study displacements and stresses in the vicinity of two pipe piles during their installation in a soft lightly overconsolidated clay and compared the field measurements with existing predictive methods. Abdrabbo and Gaaver (2011) collected field observation data from four different construction sites to study soil disturbance during construction of piles using continuous flight auger (CFA). They have found that the disturbed zone of soil by CFA has a conical shape and the excess pore pressure has no appreciable influence on the load capacity of the piles.Drilled screw pile (DS pile) is a kind of vibration-free, cast-in-place concrete pile. Because of the excellent bearing performance, low level of vibration pollution and negligible spoil, as well as its fast construction speed, DS pile has been widely accepted by many engineers around the world. As a new type of drilled displacement pile, the significant installation effects of DS pile on the adjacent soil have not been systematically and integrally investigated yet. Since a proper numerical simulation of the real installation process of DS pile is difficult to achieve, the investigation based on field measurements is necessary. This paper presents a field investigation of the installation effects of two DS piles on surrounding soils. Detailed horizontal soil displacement and pore pressure measurements during pile installation and subsequent soil consolidation have been conducted. Based on the monitoring data, variation of horizontal displacements and dissipation of excess pore pressures with depth and time have been analyzed. What's more, the construction machinery and technology used in DS pile installation are also simply introduced."

Jan 1, 2015

By Carlandrea Albonico, Salvatore Miranda

The paper describes an innovative geotechnical engineering solution that has been provided within the scope of the Galataport Project, in Istanbul, Turkey. Among all interesting geotechnical works included in the Project, this paper presents the design principle, adopted technologies and performance controls related to the Multi- Purpose Bottom Plug (MPBP). This original geotechnical engineering solution has been employed for the deep basement excavation in Karaköy and consists of a combination of seepage control, ground improvement, and load bearing elements, which have been executed with double-fluid jet grouting, pseudo-elliptical jet grouting and permanent micropiles, respectively. The paper highlights the importance of employing cutting-edge technologies within the foundation engineering field and state-of-the-art electronic control devices, in parallel with the essential human expertise, in order to obtain the desired results in this high-profile Project.

Nov 1, 2022

By Esam Abraham

A 13.6 mile portion of the 500 kV Tehachapi Renewable Transmission Project crosses the mountains of the Angeles National Forest. Access and environmental constraints precluded road development for most transmission tower foundations, tower erection and conductor stringing operations. Because of the access constraints, helicopter-supported micropile foundation construction was used for this steep and environmentally sensitive portion of the project. The general methodologies incorporated on the project represent innovative implementations of micropile design criteria, preconstruction micropile installation and verification testing, on-site geotechnical characterization, micropile and pile cap installation, and proof load testing. Challenges in constructing the 224 foundations for 56 transmission towers provide lessons learned related to transmission lattice steel tower specific design constraints, construction challenges (environmental and geotechnical), and construction schedule.

Jan 1, 2010

By Tony P. Suckling

This paper describes an investigation into the bleeding behaviour of bentonite slurry observed on a trial diaphragm wall panel. The bleeding is thought to be due to the bentonite experiencing a chemical reaction leading to settlement of the solids within the fluid, possibly as a self-weight consolidation process. The trial panel was constructed in a busy airport environment where many different chemical products are used for de-icing the aeroplanes, runways, apron areas, vehicle access and pedestrian routes. The relationships between slurry contamination, bleeding, bentonite hydration time and filter loss behaviour were examined as no relevant published literature could be found. The results show that the amount of bleed strongly depends on both the degree of contamination and the hydration time. It is concluded that bentonite fluids should be allowed to sit in the storage tank for at least 24 hours after mixing, and that the filter loss test is a quick and effective method to determine the potential for bleeding of contaminated slurries.

Jan 1, 2011

By Satyajit Vaidya, Rudolph Frizzi, Sandy Larimer

"This paper presents a case history in design and construction of a deep foundation system that included high-capacity open-ended driven piles constructed to support a high-rise building in Manhattan, New York. The project site is bordered by existing buildings, active streets, and critical public transportation infrastructure, which were considered in the new building’s deep foundation and seismic design. This paper focuses on driven pile foundation design and installation through relatively loose soil deposits. Unique design aspects included seismic design considerations, and pile splice design for open-ended steel pipe piles subject to significant uplift and lateral loading. Unique construction aspects included quality assurance of open-ended steel pipe pile splices, and uplift and lateral load testing of driven piles installed in close proximity to other foundation elements installed for the project.SITE CONDITIONS AND SUBSURFACE CONDITIONSThe project site is located in Manhattan, New York, and is bordered by existing buildings, active streets, and critical public transportation infrastructure that is located about 60 feet from the site. The existing sidewalk grades around the site are between about el 4 and about el 13; elevations are referenced to the North American Vertical Datum 1988 (NAVD88).Subsurface conditions at the site generally consist of successive strata of historic fill, former river bottom deposits consisting of compressible clayey soils, and medium dense to dense sand, overlying mica schist bedrock. A generalized subsurface profile is shown in Fig. 1. The historic fill stratum is about 10 to 45 feet thick, and generally consists of loose to medium dense sandy soils with varying proportions of silt, gravel, and miscellaneous debris such as brick, concrete, and glass fragments. The underlying former river bottom deposit stratum is up to about 15 to 20 feet thick, and generally consists of very soft to very stiff clay and lenses of very loose to loose sand. Medium dense to dense sand was generally observed below the historic fill and former river bottom deposit strata and overlying bedrock. Top of bedrock was generally observed at about 80 to 105 feet (i.e. at about el -75 to el -100), except in the southeastern portion of the site where the top of rock was observed as deep as about 140 feet (i.e., at about el -135). Groundwater levels typically ranged between about el 1.5 and el -0.5."

Jan 1, 2016

By H. Mori

Construction of cast-in-place piles with enlarged bases has become popular in the cities in Japan facing to the sea coast, where the subground soil is soft alluvium deposited to depths often exceeding 30 m. The groundwater table is a few meters below the ground surface. Skin friction of piles may become negative due to ground subsidence or reduced due to liquefaction of loose sand during an earthquake. To support highrise buildings, depths of bearing strata to which piles are embedded often exceed 50 m. Due to such geotechnical conditions, methods and equipment to build cast-in-place concrete piles mainly built by the reverse circulation method have been developed since the 1970s. In the first half of this paper, the authors review the cur-rent practise of building cast-in-place piles with enlarged bases. Then they introduce the TFP system developed in recent years, and discuss about the procedures to control and monitor enlarging of bases.

Jan 1, 1989

By Suzanne R. Hess-Brittelle, Sharon L. Schulz, Tyler J. Quick, Amy F. Ebnet

"Abiquiu Dam is a rolled earth fill dam with impermeable core located on the Rio Chama in New Mexico. Abiquiu has had a history of excessive seepage through the fractured sandstone abutments since water was first impounded in 1963. The foundation was treated with a single row grout curtain in the cutoff trench prior to placement of the embankment. During the 1960’s and 1970’s, the grout curtain was extended 1,000 ft. into both abutments and sections of the foundation beneath the embankment were regrouted. Grouting of the foundation beneath the embankment required drilling through the embankment. Drilling fluid loss or loss of circulation within the impervious core was observed during multiple phases of supplementary grouting and during verification drilling following the 1970’s grouting program. It is likely that the drilling methods employed for these grouting and drilling programs caused hydraulic fracturing of the impervious core. The fluid losses in the embankment may be related to seasonal shutdown layers in the embankment or benches in the abutment foundations. In addition, it is likely that the impervious core was fractured from grout pressures during installation of grout pipe through the embankment.INTRODUCTIONAbiquiu Dam is located on the Rio Chama in New Mexico and consists of a rolled earth fill dam with impermeable core, controlled outlet works, and an uncontrolled rock-cut spillway. The dam was authorized for flood control and sediment retention and was designed as a dry dam, holding flood pools for relatively short durations. The foundation is comprised of Permian and Triassic age, interbedded mudstones and sandstones that were deposited in an active braided stream system. Sandstones are moderately fractured and have variable aperture and infilling. Generally speaking, joints are near vertical. Abiquiu has had a history of excessive seepage through the fractured sandstone abutments since water was first impounded in 1963. The foundation was treated with a single row grout curtain in the cutoff trench prior to placement of the embankment. In 1966-1968, the grout curtain was extended 500-ft into the left abutment and the foundation beneath a 560 ft. section of the embankment was re-grouted. In 1978-1980, the grout curtain was extended 1,000 ft. into the right abutment, an additional 500 ft into the left abutment and the foundation beneath the right 520-ft section of the embankment was re-grouted. The alignments of these grout programs are shown in Figure 1. Grouting of the foundation beneath the embankment required drilling through the embankment. Drilling fluid loss or loss of circulation within the impervious core was observed during both phases of supplementary grouting and during verification drilling following the 1978-80 grouting program. It is likely that the drilling methods employed for these grouting and drilling programs caused hydraulic fracturing of the impervious core. In addition, it is likely that the impervious core was fractured from grout pressures during installation of grout pipe through the embankment. This paper provides a summary of the drilling and grouting methods used during these programs and the potential for damage to the embankment."

Jan 1, 2016

By Helen S. W. Chow, Harry G. Poulos

Most modern buildings involve the construction of a basement, often of several levels, to maximize the floor area ratio. The basement walls are generally designed for excavation retention purposes only, and are infrequently considered as elements which can help to support the structural loads from the superstructure. However, the basement walls can provide substantial stiffness and resistance to structural loads, and may contribute to the overall foundation capacity and stiffness. This paper presents a simplified approach to approximate the overall foundation capacity and stiffness considering the various components of the foundation system, including the foundation piles, the basement floor slab, the basement walls and interaction between each foundation component. The effect of the basement walls in enhancing the foundation stiffness values is examined by reference to the results of finite element analyses which consider a foundation subjected to vertical, horizontal and moment loadings. The approximate approach is found to give results that are adequate for a preliminary assessment of the effects of basement walls on the overall foundation response, without the need for detailed three-dimensional finite element analyses.

Nov 1, 2022

By Michael Forrest, John Roadifer, Glen Gorski

"The Calaveras Dam Replacement Project (CDRP) requires large disposal sites to store excess excavated materials that could not be utilized for dam construction. Because of access restrictions during design, the disposal site rockfill toe dike area at the edge of the reservoir could not be explored to evaluate soil conditions. As such, the site had to be explored as part of the construction contract. Exploration revealed very soft clay and loose silty sand up to 40 feet thick that would not be able to support the rockfill dike at the toe of a large disposal site fill. Several alternatives were evaluated to stabilize these soils. Based on constructability, cost and risk considerations, cement deep soil mixing (CDSM) was selected as the preferred method of soil stabilization. The challenge was to design and construct the CDSM stabilization to minimize construction delays. A joint effort by the design engineer, construction manager and contractor achieved CDSM stabilization in about three months, from design through completion of construction. A rigorous quality control program included compression testing of both wet grab and cored soil cement samples to demonstrate that specified strength requirements were being achieved.INTRODUCTIONDisposal Site 3 (Figure 1) is one of the primary CDRP disposal sites having a height of 240 feet and a storage capacity of about 2,500,000 cubic yards. An approximately 40-foot-high rockfill dike at the base of the disposal site provides an erosion resistant toe for the disposal site. The rectangular foundation area shown in red was not able to be investigated during design because of access restrictions."

Jan 1, 2015

By Vishal Pathak, Shailesh A. Godhuly

Ground Modification System in terms of Jet Grouting for soil strengthening and mass stabilization was engaged for a power plant project in an international power project, engineered by L&T-S&L. The site Geology consist of cohesionless type of sandy alluvial deposits (silty fine sand) as the main formation. Ground water table is encountered at shallow depth. Geological interpretation is done using soil investigation data along with CPT’s. This paper discusses design and implementation of jet grout technique to improve the mechanical behaviour of soil. To distribute load evenly from superstructure, a layer of growmast (drainage blanket) is laid above jet grout columns. Settlement evaluation is done using Finite element analysis with Plaxis 2D and Settle 3D. In the project, selected equipment foundations are resting on jet-grout columns including vibratory equipment like 144MW Gas Turbine etc. The project has been commissioned in September 2021 and operating with full capacity.

Sep 1, 2022

By Seth Robertson, Daniel Belardo, Travis Coleman

Thermal Integrity Profiling (TIP) is a non-destructive method used to evaluate drilled deep foundation integrity. This integrity testing method is specified more frequently, and is becoming an industry standard in the transportation and private construction sectors. This testing method utilizes heat generated during the concrete/grout curing process to assess deep foundation integrity over the evaluated length. With compilation of the measured temperature versus time and installation records, a model of the Effective Average Radius versus measurement depth is generated. The generated effective shaft model is highly dependent on specific construction details, subjective modeling parameters, and proper interpretation of concrete/soil heat dissipation characteristics. Key components of the TIP analysis include both qualitative and quantitative assessments. Qualitatively, variations or sharp reductions in temperature profiles may indicate potential anomalous regions. Quantitatively, a correlation is established between measured temperatures and estimated Effective Radii for subsequent integrity evaluation. Best practices in processing the TIP measurements are presented, including selecting the optimal time for analysis, normalizing the thermal profile, and proper interpretation of potential anomalous regions. Recommendations for implementing mitigation efforts and interpretation of the TIP results are presented.

Sep 8, 2021

By Patrick J. Hannigan, Seth Robertson, Frank Rausche, Rozbeh B. Moghaddam

The Top-Loaded Bi-Directional Test (“TLBT”) and the conventional Bi-Directional Load Test (“BDLT”) are full-scale load tests where loads are applied bi-directionally to the foundation element. The BDLT uses an embedded loading source consisting of a jack assembly with one or multiple hydraulic jacks located between two steel bearing plates. As the jack(s) within the jack assembly is/are pressurized, the plates receive the load from the jack(s) and transfer these loads to the foundation element. In the case of the TLBT, the loads are also applied bi-directionally to the foundation element. However, in the TLBT case, the loading source is located above the foundation head. With the TLBT’s non-embedded and reusable load assembly, the loads are applied to the foundation using the steel shaft bearing and base bearing plates cast within the foundation. These plates are connected to the load assembly at the foundation head via Grade 75 or Grade 150, threaded, steel bars. This paper presents comparison results from a full-scale load test performed by both bi-directional load testing methods on adjacent test shafts. Details regarding subsurface conditions as well as test shaft construction and installation are included for the comparison tests. Test results and corresponding analyses are presented and discussed in detail.

Sep 8, 2021

By Eric Brandner

Expansive soil formations can be found throughout the United States. When subjected to wetting, many of these formations have the potential to swell and exert large uplift forces which can significantly damage lightly-loaded structures. Designing an economical foundation that can resist uplift forces is critical to prevent damage to these structures. The current solutions to control uplift due to swelling soils, such as over-excavation and replacement of the expansive material, or drilled shafts, can be costly and problematic. Piles made from recycled polymer materials may provide a solution. Due to a lower coefficient of friction along the interface than piles made from traditional materials, solid recycled plastic piles can allow expansive soils to move nearly independently from the pile when wetted. This results in a much smaller magnitude of uplift force being transferred to the structure which minimizes the risk of significant structural damage. This paper presents the preliminary results of research conducted on the use of recycled plastic piles in an expansive shale environment. The preliminary phase of the project involved the installation of six 13 in. (330 mm) diameter recycled plastic piles at a test site on the South Dakota School of Mines and Technology campus. The piles varied in length from 15 ft. to 25 ft. (4.6m to 7.6 m). Two of the piles were subjected to a full-scale compression load test in order to determine ultimate capacity, while the additional four piles are being subjected to long-term monitoring of uplift movement. A cast-in-place concrete pile, with a diameter of 6 in. (152 mm) and length of 15 ft. (4.6 m), was also installed at the test site for monitoring. The preliminary results indicate that the use of solid recycled plastic piles is a viable alternative for support of lightly-loaded structures in expansive soil environments.

Jan 1, 2009

By Tara Schenk-McFarland, Mark Bliss

Echo Dam, located near Coalville, Utah, is a facility that provides storage for irrigation and municipal use. Original construction of the dam was completed in 1931. Because of seismic concerns, the spillway crest structure and upper chute section, founded on old landslide and colluvial material, were recently replaced. Prior to replacement of these structures, jet grouting of a block of the loose and potentially liquefiable soils, directly beneath the spillway crest structure was selected as the preferred alternative to address the potential for settlement and cracking of the spillway crest structure. The replacement or alteration of the in-place soil reduces the likelihood of seismic-induced excess pore pressure development and subsequent settlements. Core drilling and sample recovery of the production jet grouted columns was completed to verify compliance with the specifications. It was recognized that due to the larger rock sizes within the deposits that full homogeneity of the jet grouted zone was unlikely to be achievable. However, the purpose of this jet grouted section was to strengthen enough of the soil so that widespread liquefaction does not occur. During the jet grouting production many instances of ground fracturing occurred. Fracturing was evident based on grout/air bubbles exiting the surface near some of the grout holes during jet grouting, air bubbles appearing in the spoil pits, and lifting of the ground surface in the vicinity of the monitor during the jet grouting process while the system was pressurized. In one instance, a section of the upstream spillway slab, which was left in place, was cracked due to pressurized grout escaping beneath the slab. The overall results of the jet grouting were satisfactory despite difficulties encountered. The cause of the fracturing is hypothesized and a recommendation is included to reduce the likelihood of this occurring on future jobs.

Jan 1, 2017

By Bernard B. Vannoy, Howard W. Gault, Ramesh Bobba

"Treviicos-Soletanche Joint Venture (JV) and the US Army Corps of Engineers (USACE) have installed a 3800-foot long, 275-foot deep and minimum 2-foot wide secant pile barrier wall at Wolf Creek Dam in Jamestown, KY. This paper describes the methodology employed by the JV and USACE to evaluate the overlap, thickness, and position of the barrier wall. It addresses the contractual requirements, positional uncertainty, and evaluation procedures.These procedures evolved over the course of the project as various issues were identified and procedures developed to evaluate these issues. During the project, it became clear that the JV and USACE could ascertain that the wall thickness and overlap requirements could be met if the overlap based upon Koden data was at least 0.7’ in the left-right direction. For a small number of piles with overlaps between 0.5’ and 0.7’, the piles are contractually compliant yet contain a minor degree of uncertainty in the overlap. Initially, the USACE assumption was that the amount of uncertainty of verticality measurements would require more than a 1-foot measured overlap in the left-right direction to confirm an actual, contractual 6-inch overlap. With time and experience, the limit of measured overlap was reduced in accordance with greater understanding of the equipment capabilities and tolerances. Other lessons learned include the need for Quality Control/Assurance personnel to collect data at the same starting point for every pile.For every pile the JV and USACE compared analog and digital data to provide confidence that the correct digital data was used for overlap calculations. Perhaps the most important lesson learned was the importance of the JV and USACE working together and sharing all data. Overlap analysis was performed by the JV’s Barrier Wall Specialist and a small number of USACE personnel. This resulted in a high level of experience and expertise within a small group.IntroductionThe Treviicos-Soletanche Joint Venture (JV) and the US Army Corps of Engineers (USACE) have installed a 3800-foot long, 275-foot deep, and minimum 2-foot wide secant pile barrier wall at Wolf Creek Dam in Jamestown, KY. The wall was installed through a 6-foot wide Protective Concrete Embankment Wall (PCEW) which was installed two feet into rock. The PCEW protects the embankment from erosion of drilling fluids during subsequent operations. Below the PCEW the piles were installed to a specified elevation (staggered at 475’ and 473’ below the 748.2’ work platform). The Ordovician limestone and shale bedrock is flat lying with few vertical fractures. These conditions facilitate the advancement of pilot holes with very low deviations (with considerable credit to the JV’s drillers and steering engineers). The pilot holes were spaced on 31.5-inch and 35-inch spacing. Subsequent enlargement of the pilot holes to 50’ resulted in a continuous wall. This paper addresses the requirements and procedures to assure that the wall was as wide, deep and continuous as specified."

Jan 1, 2015

By Abdulazeez Rotimi, Barry Sheppard, Abid Adekunte

Good engineering practice is a function of sound theoretical knowledge, first-hand experience on previous projects of similar scope and scale, good acquaintance with case histories of similar projects completed by others in similar environmental conditions, as well as satisfactory degree of exposure to state-of-the-art methodologies. The four factors itemised above are typically interdependent. They amalgamatively influence the judgement of the Engineer and they ultimately result in the delivery of safe and cost-effective solutions by Professional Engineers. This technical paper presents detailed information on the ground engineering aspects of a large-scale housing development project located on a sloping site that had been presumed to be unstable in West Sussex, England. The ground engineering design package for the scheme comprised of temporary working platform designs & stability assessment for piling rigs and other construction machinery, geostructural designs for approximately 1km total run of permanent bored pile retaining walls to support the split-level construction on the sloping site and geostructural designs for the permanent foundation piles to support the housing units. The paper details how the four factors outlined above were amalgamated by the project’s foundation specialist consultants & piling contractors to deliver safe and practical solutions for the development, with significant savings in materials, cost and project completion time.

Sep 8, 2021

By Charles Winter

The Ohio Department of Transpor- tation's (ODOT's) $228 million 1-480 Valley View Bridge project was needed to keep traffic flowing on one of the state's busiest freeway segments. Deterioration from age and steady high- traffic volumes necessitated the replacement of the existing decks of the I-480 east- and west-bound bridges over the Cuyahoga River Valley in suburban Cleveland. To facilitate this work without creating tremendous backups and traffic delays due to long-term lane closures, the project included design and construction of a new four-lane bridge in the median gap between the existing 1-480 bridges. Now complete, the new center bridge allows for all four lanes of I-480 to be maintained in each direction while deck replacement and other repairs are made to the existing bridges, while also providing increased capacity after project completion. ODOT awarded the project to the Walsh Design-Build Team (DBT) in late 2017. This article describes how the Walsh DBT, with Jacobs Engineering as the DBT lead design firm, incor- porated an innovative approach to the design and construction of the driven pile foundations for the new I-480 center bridge. I-480 crosses approximately 200 ft (60.9 m) above the Cuyahoga River Valley. With an overall length of 4,150 ft (1,265 m) and spans ranging from 180 to 300 ft (54.8 to 91.4 m), the design and construction of the foundations for the new center bridge were critical to the success of the project. Due to their overall height and span lengths, the foundation loads for a typical pier consisted of a factored vertical load of 22,000 kips, (100 MN) plus significant overturning forces due to horizontal loads and thermal effects.

May 1, 2022