Search Documents

By J. W. Wilson, P. C. Graham

Raise-boring experiences in the gold mines of the Anglo American Corporation Group by J. W. Wilson M.Sc., M.I.M.M., F.S.A.I.M.M., M.A.I.M.E. and P. C. Graham M.Sc. (Eng.) Gold mining is being carried out at ever-increasing depths in South Africa. For reasons of safety and human comfort, it is becoming imperative for raises to be developed by means other than conventional drilling and blasting. Raise-boring is an attractive alternative method. Initial raise-boring experiences in South African gold mines showed disappointingly high costs due to the abrasivity and difficulty of drilling Witwatersrand quartzites. Consequently, a research and development project was instigated with the objective of making raise-boring an economically viable technique in hard abrasive rock. A Robbins 61R raise-borer was made available to the Research and Development team and a number of raises have been drilled. During these trials two advances in cutter design were tested. This paper presents the results obtained, including drilling costs, and provides details of the equipment used.

Cecil John Irving was born on 13th March, 1902. He was educated at King Edward's School in Birmingham, and at the University of Birmingham, where he graduated in B.Sc. Mining Metallurgy in 1922, and in B.Sc. Metal Mining on 7th July, 1923. Johannesburg 1986 The biggest mining exhibition ever held in Africa and several allied international conferences are to be staged in Johannesburg in September of next year.

Jan 1, 1985

By D. Bessinger, J. Rabe, J. Zietsman, C. Coetzee, P. H. Lamont, J. Muller

The UCAR® CHILL-KOTE? freeze lining concept combines wall cooling with carbon and graphite refractories of higher thermal conductivities to ?chill? the refractory lining by transferring heat from the refractory lining. Effective sidewall water cooling, together with the efficiency of the heat dissipating conductive refractories, lowers the temperature of the lining to below that of the molten process materials. This causes a layer of slag and process metal to solidify or ?freeze? and form a protective ?skull? which completely coats the refractory hot face. Once formed, the slag skull insulates the refractories, reducing heat loss and protect the lining from erosion, chemical attack, thermal shock, and other stresses. The result: extended life and greatly improved refractory performance. The Ilmenite smelting process depends on the presence of a solidified slag skull to protect sidewall refractory material from chemical attach by molten slag. No known refractory material is able to withstand this corrosive material. To date, UCAR has not applied their Chill Kote ? technology in the ilmenite smelting industry. This paper revolves around the results obtained from conducting an ilmenite smelting campaign on a 500kW DC open-arc furnace with a UCAR designed refractory system. The purpose of this test was to establish the effects such a lining has on refractory wear and the reduction-smelting process. Proper thermo-couple management enabled the authors to monitor lining wear for the duration of the campaign. Prior to the pilot-scale campaign, modeling work was completed to evaluate the feasibility of applying UCAR® CHILL-KOTE? technology to ilmenite smelting furnaces. The successful operation of a pilot-scale furnace equipped with the UCAR® CHILL-KOTE? lining as well as concise modeling suggest that it should be a viable option to consider for an industrial-scale furnace.

Jan 1, 2007

Contribution by W. Assibey-Bonsu I congratulate Mr N.O. Lotter on his paper. There are two main aspects of the paper on which I would like to comment. One aspect is his review of P. Gy's sampling theory under the heading 'Sampling the mill feed' (p. 153). The other aspect relates to his reference to one of our papers1 that was published in the Journal (p. 152). My comments on the former will be given elsewhere'. Authors' reply: Dr Assibey-Bonsu's contribution to the subject is appreciated.

Jan 1, 1996

By C. Pohlandt

A literature survey of methods suitable for the determination of cyanides in process streams and effluents is presented. Of the large number of methods published, 92 are examined in detail, emphasis being placed on the selectivity of the methods, i.e. the extent to which they enable one to distinguish between ionic cyanide and metal-cyanide complexes. Methods designed for the determination of 'total cyanide' (i.e. ionic cyanide as well as coordinated cyanide) are evaluated critically. Other aspects of the methods are also considered, such as sensitivity, accuracy, speed, and freedom from interferences.

Jan 1, 1983

Ninth International Symposium TECHNIQUES FOR DECISION MAKING IN THE MINERAL INDUSTRY The Symposium which is to be held in Montreal during the week of 14th to 19th June, 1970, follows the Computer Symposium held in Salt Lake City in September, 1969. The purpose of the Symposium is to define the role of decision-making techniques within the mineral industry and to stimulate the development of specific applications. The subject of the Symposium-mathematics, operations research and computers as applied to the mineral industry-have permitted us to structure it in such a way that a complete picture of the mineral industry in its public policy, corporate, financial and technological environment emerges. Topics for the sessions are: . The Public Policy Environment;. The role of Decision Making Techniques in the Mining Company; . Information Storage and Retrieval; . Markets-Forecasting, Patterns and Strategies;. Search for Mineral Deposits;. Quantification of Geological Variables;. The Mine Development Decision; Production Systems;. Planning, Scheduling and Control Systems. The sessions will be directed energetically by chairmen who have been in continuous contact with the authors, providing them with information about related papers and sessions. This symposium is sponsored by the Canadian Institute of Mining and Metallurgy, McGill University and Ecole Polytechnique. Further information may be obtained from: The 9th International Symposium. W. H. Gauvin, General Chairman, J. Elbrond, Programme Chairman. Department of Mining Engineering, Ecole Poly technique, P.O. Box 501, Snowdon, Montreal 248, Quebec, Canada. ACHEMA 1970 The European meeting of Chemical Engineering and the Achema Congress 1970 is being held at Frankfurt/Maine, from 17th to 24th June, 1970. The programme includes some 110 plenary and specialised lectures, numerous technical films, excursions, and technical discussions in front of the exhibits which form the central feature of the Achema-Exhibition Congress. Further information may be obtained from the honorary representative of Achema in South Africa, Mr F. Schilling, P.O. Box 31274, Braamfontein, Johannesburg. NINTH COMMONWEALTH CONGRESS PROCEEDINGS Publication of the proceedings of the Ninth Commonwealth Mining and Metallurgical Congress, 1969, is being undertaken by the Institution of Mining and Metallurgy, London. There will be four volumes covering papers presented at the Congress together with the discussion and author's replies, and the addresses by Sir Duncan and Sir Ronald Prain. These will be available April-June 1970. Special pre-publication prices apply to orders received before 1st April, 1970. Order forms may be obtained from Secretary S.A.I.M.M., P.O. Box 1183, Johannesburg. 6th World Congress on the Prevention of Occupational Risks This Congress, dealing with industrial accidents and occupational diseases, will be held in Vienna from 10th to 15th May, 1971. Further information may be obtained from: VI Weltkongress für Unfallverhütung, Postfach 745, A-1015 Wien, ÖSTERREICH. International Vacuum Metallurgy Conference 1970 The Vacuum Metallurgy Division of the American Vacuum Society is organizing an international meeting that will be held at the Convention Center in Aanaheim, California from 15th to 19th June, 1970. Enquiries should be directed to the Arrangement's Chairman, L. M. Bianchi, TRW Inc., 23555 Euclid Avenue, Cleveland, Ohio 44117, Tel. No. (216) 383-2111. AIME WORLD LEAD-ZINC SYMPOSIUM This symposium is being held from 21st to 23rd October, 1970, in St. Louis, Missouri, U.S.A., in conjunction with the Fall Meeting of the Society of Mining Engineers, and a Rapid Excavation Conference. In addition to local field trips to smelter and refinery operations there will be a number of extended trips of six to eight days. Information may be obtained from: Mr. John C. Fox, Secretary, Society of Mining Engineers of AI.M.E., 354 East 47th Street, New York, N.Y. 10017, U.S.A. NEW SUBSCRIPTION RATE TO THE JOURNAL As from 1st JANUARY, 1970, the subscription rate for the Journal has been increased from R12.00 to R18.00 per annum, i.e. R1.50 per issue instead of R1.00. The discount to booksellers is 15 per cent. COURSEOF THE THEORYOF THE UNIT OPERATION OF GRINDING The South African Institute of Chemical Engineers is arranging for Prof. L. G. Austen to conduct a course on the above subject in September, 1970. Interested persons should contact Dr G. S. Harrison, S.A. Institution of Chemical Engineers, A.E. & C.I., 15 Anderson Street, Johannesburg. METRICATION The S.A. Bureau of Standards has published a document entitled "Metric Scales and Units for use in the Building and Construction Industry." It has been compiled by the Metrication Committee of the National Building and Construction Advisory Council and is the first of the series of informatory documents relating to the programme for the metrication of the Building Act Construction Industry. This document is obtainable from the South African Bureau of Standards, Private Bag 191, Pretoria at 50c per copy.

Proceedings of a General Meeting held at the Witbank Golf Club at 19h30 on 3rd November, 1977 Geomechanics colloquy The 27th Geomechanics Colloquy is to be held on 12th and 13th October, 1978, in the Salzburg Congress Hall. The themes of the four half-day sessions will be as follows: Conference on pneumoconiosis The Vth International Conference on Pneumoconiosis is to be held in Caracas (Venezuela) from 29th October to 3rd November, 1978.

Jan 1, 1978

By A. McQuillan, N. Bar

Geotechnical engineers are routinely tasked with advising suitable stand-off distances below highrisk sections of slopes in open-pit mines that are identified to have potential to deform or collapse. Accurate prediction of failed material runout can mean the difference between continuous safe mining and unwanted high-potential incidents that result in loss of production, equipment damage, injury, or loss of life. This paper updates previous empirical relationships presented by the authors for estimating the volume and runout distance of excavated slope failures, in an open-pit mine operation, using slope geometry as the primary predictor. Cases are sourced from varying slope geometries (fall heights up to 385 m, slope angles up to 80°) and a range of commodities (iron ore, coal, nickel, gold, copper, boron, and limestone), excavated in sedimentary, banded-sedimentary, epithermal, and copper-porphyry deposits, across all six inhabited continents. Analysis of these cases identified positive correlations between slope height and runout distance, and slope height and failed material volume. In general, negative correlations were identified between Fahrböschung angle and slope height, and Fahrböschung angle and failed material volume; however, significant scatter is observed in these datasets. A definitive relationship could not be derived comparing Fahrböschung angle with failed material runout. Slope angle was also found to be a poor indicator of runout. Of the parameters analysed, slope height (i.e., fall height) was found to be the simplest and best predictor of runout distance. This paper presents new charts for predicting failed material runout distance for rock slopes. Relationships are defined for structurally and rock-mass driven slope failure mechanisms at average, 75%, and 95% prediction intervals

Jul 10, 2024

By D. D. Marsden

The paper briefly outlines the history of the successful development of vegetating techniques for mine-residue deposits. It seeks to place on record the major roles played by M.J. Mrost, who initiated and systematically developed the concept, and W.H. Cook, who continued the trials and successfully directed a stupendous large-scale project. The vegetating techniques currently practised are outlined, and it is concluded that vegetating is still the only surface-stabilizing technique of any significance that is employed throughout the world.

Jan 1, 1987

By H. G. M. Rose

Contribution to the above paper by H. G. M. Rose* (Fellow) INTRODUCTION Dr Lawrence is to be congratulated on his most interesting and instructive paper, particularly on his suggestion for a model to increase mining productivity through improved management performance. In view of an experiment initiated in one Union Corporation mine (Mine A) and later extended to a second mine (Mine B), it might be of interest to review the many human factors involved and the initial productivity results achieved.

Jan 7, 1974

By B. K. Loveday

A Colloquium on 'Control and Simulation in the Minerals Industry' was held at the Holiday Inn, Milner Park, on 20th September, 1984, in conjunction with the Electra Mining Exhibition. A total of 170 persons attended the very full morning programme, which began with an opening address by the President, The South African Institute of Mining and Metallurgy, Mr l.D. Austin. He outlined the reasons why computers were being used to an ever-increasing extent for control and simulation in the minerals industry. The computer was even used to check, among other things, the validity of the signals it was receiving by mass-balance calculations.

Jan 1, 1985

By J. Bullón, A. Pérez

Some years ago, Ferroatlantica developed a new type of electrode known as the ELSA electrode. In this electrode there is a central graphite core that provides support, surrounded by an annulus of Søderberg paste that gets baked during operation. This technology has been implemented on several silicon furnaces around the world, and was reported on during the previous Infacon conference. In all electrodes, but particularly in the ELSA electrode, the quality and consistency of the paste are important for correct operation. As the type of paste varies between customers and between countries, Ferroatlantica has developed a quality control procedure for their customers of this technology. This procedure is geared to the point of view of the customer rather than the paste producer. The analysis is based on the desired flow pattern of the raw paste and on the desired mechanical and electrical properties of the baked paste, as experience has shown that these are the most important parameters to monitor in order to avoid having problems with the resulting electrodes. This paper discusses these methods of paste analysis in the light of complementary studies that have been done when there has been an electrode breakage in the different plants.

Jan 1, 2007

By H. Ramazi, A. Amini

"This article is devoted to the introduction of a new technique of electrical resistivity data processing called residual resistivity (RR). We define RR as measured resistivity minus background resistivity. To determine the background resistivity, the data acquired from electrical resistivity measurements along a given survey line is evaluated, and then an equation is fitted to the data corresponding to a chosen measurement station as a function of current electrode spacing (or array length). The RR technique was applied to several synthetic models to compare the conventional resistivity inversion of each model with its RR-based inversion. A case study was carried out in a karstic area in Zarrinabad, Lorestan Province, western Iran, to detect the location and geometry of probable cavities by conventional resistivity inversion and RR-based inversion. The results showed that the anomalous zones are better highlighted in the RR-based inversion images in comparison with the conventional inversion images. In some cases, anomalies detected by the RR-based images were hidden in the conventional method. IntroductionThe geoelectrical resistivity method has been widely used since the early 20th century, and plays an important role in several fields such as groundwater and subsurface mineral exploration, geotechnical and environmental investigations, and archeological studies (Bayrak and Senel, 2012; Candansayar and Basokur, 2001; Fehdi et al., 2011; Hee et al., 2010; Osella et al., 2003; Wilkinson et al., 2010). The goal of geoelectrical resistivity surveys is to determine the distribution of subsurface resistivity by measuring the current-potential difference on the ground surface (Aizebeokhai et al., 2010). In the electrical resistivity method, an electrical current is injected into the ground by two electrodes, called current electrodes (AB), and the potential difference is measured between another pair of electrodes, the potential electrodes (MN). Several methods of interpretation are available for application to electrical resistivity data, the simplest being the graphical interpretation of the apparent electrical resistivity pseudo-sections along each survey line. A second method, electrical resistivity inversion, has been developed to create relatively accurate two- and threedimensional computational resistivity models of subsurface sections (Loke and Barker, 1996; Niwas and Mehrotra, 1997; Nordiana et al., 2014; Oldenburg and Li, 1994; Papadopoulos et al., 2009; Yilmaz and Narman, 2014). In the inversion method, models of subsurface objectives are mathematically inverted to reach optimal solutions subject to prescribed objective functions, constrains, and convergence criteria. A common problem when using the electrical resistivity inversion method is that the inversion model of an electrical resistivity profile may be non-unique because different inhomogeneities in the investigation media can result in the same electrical response (Smith and Vozzof, 1984)."

Jan 1, 2016

By N. C. Joughin

Potential for the mechanization of stoping in gold mines by N. C. JOUGHIN B.Sc. Eng., Ph.D. (Rand) (Member) The basic requirements for stoping machines are identified first by examination of the mining rates and productivities attained in conventional stoping, and then by examination of a series of problem areas associated with the shape of the reefs, rockbreaking, rockhandling, and the support and design of the machines. Some of the more important machines being developed are described briefly, and their principal features are compared with the basic requirements identified in the first part of the paper. An estimate of the potential demand for the different types of machines is given.

Jan 1, 1976

By D. A. Fenton

The structural design of large grinding mills, with reference to shell-mounted bearings by D. A. FENTON*, P. Eng. (Visitor) The paper outlines the advantages of shell-mounted grinding mills over mills having a conventional trunnionsupported shell. The growing use of larger mills in the past decade has led to a significant number of mechanical and structural failures, the most common being those at the junction of the head and the shell. Larger mill diameters favour the use of shell-mounted bearings. The elimination of castings, which have an inherent weakness to fracture, makes the shell-supported mill lighter and stronger than a conventional mill of the same shell thickness.

Jan 9, 1976

OFS Branch Minutes of the General Meeting Held at the President Steyn G.M. Ltd Canteen on Wednesday, 13th November, 1974, at 3.55 p.m. Mr D. A. Smith (Chairman of the O.F.S. Branch) was in the Chair. There were also present: Nim reports Report no. 1696 The preparation and certification of a reference sample of a preciousmetalore. Report no. 1705 The effects of various matrix elements on the efficiency of the fire-assay procedure using nickel sulphide as the collector. Report no. 1720 The initial development of processes for the direct leaching of iron-nickelcopper mattes containing platinumgroup metals, and for the production of ferronickel.

Jan 5, 1975

By C. A. Green, M. A. T. Cocquerel, R. T. Gates

"Engineering studies by Selection Trust, Limited, initially in connection with the development of a copper and nickel deposit for Bamangwato Concessions, Limited, and subsequently for several other clients, have required a large number of metallurgical design calculations. The flash smelting process, developed by Outokumpu Oy in Finland, has been selected as the most suitable method for these projects and the computer programs described in this paper have been developed to facilitate the computation.The data required by the programs arc the chemical and mineralogical analyses of the concentrate, gangue and flux materials and the specification of possible fuels. The required grade of furnace matte is set as the main design parameter and the programs calculate detailed heat and material balances for the smelting process."

Jan 1, 2014

By A. W. S. Schumann

A. W. S. Schumann The first reason for todays success lies in the very high standard which was set by our speakers today and I think that we owe a very special vote of thanks to Messrs P. M. C. Wilson, A. A. Oakes, M. J. Deats, A. C. Coetzee, R. E. Burnton and J. G. Ferguson. This, however, cannot account for the fact that there was a tremendous response even before anyone knew who was going to speak or what they were going to speak about. I suggest that the response was enthusiastic because people expected a more informal gathering with a greater opportunity for feedback, for an exchange of views and for questions and answers. The very popularity of the idea has defeated its own ends to some extent. This gathering is too big and many people must have been left with questions unanswered. Possibly one should arrange for a number of meeting places-there are many in the Chamber and the surrounding mining houses-and then have separate meetings in the morning with joint reporting session in the afternoon. Alternatively, we could have a symposium after the colloquium, using Webster's definition of a symposium as as 'a drinking party of merry fellows'. We all know that it is easy to discuss mining into the small hours. Obviously one cannot summarise todays papers and discussions, but I would like to make a few comments on technical matters and after that I would like to speak for a moment about what I see as major trends or tendencies which arise from discussions of this nature. Regarding the question of placing a village on a mine or away from a mine, I would mention that there is quite a body of literature on the adverse sociological effects on the development of children in any community in which the great majority of parents share the same occupation. It is something to be avoided if possible. We discussed the concept of the moving stockpile. If this is proved to be successful, it could save a considerable amount of money for Escom who could then avoid the construction of very large and costly staithes which are now regarded as parts of power stations. One does not see why both a moving stockpile and a staith should be necessary. By the way, speaking of Escom, I see that Mr Bob Scott is here; he has stopped pulling my leg by saying that we sell stone to Escom; perhaps someone has told him that if this is true, it must be the cheapest stone you can buy in this country. My next point relates to the use of epidiascope. It struck me again that this instrument which provides a visual image to accompany your message, can be very effective if it is properly used. These papers speak of a great deal of hard work which went into their preparation, and one really feels that the authors should have taken a few minutes more to prepare their drawings specifically for the epidiascope. There should be nothing on the drawing which is not necessary to illustrate a particular point and there should be nothing on the drawing which is not visible from the back of the hall. In particular, if one cannot read the figures along the sides, then one

By J. W. Klokow, S. L. Mulder

Early removal of the shaft reef is usually considered necessary on deep level South African gold mines to avoid damaging stress build-up associated with traditional shaft-protection pillars. In the case of the relatively shallow Beatrix Gold Mine it was largely motivated by early access to ore and the consequent earlier return on invested capital. A number of options were considered to protect the shaft from possible damaging stress changes and to minimise deformations in the shaft-reef area. Numerical modelling was used to evaluate the options and to quantify as accurately as possible the likely deformations to be accommodated by the shaft steelwork designs. The option chosen was a combination of strategically placed satellite pillars and yield pillars, and backfill. Following the mining of a small inner cut during the shaft sinking process, full-scale mining is progressing away from the shaft. Suitable instrumentation has been installed to monitor deformations associated with the shaft reef removal. Enlever rapidement le filon du puits est en général considéré nécessaire dans les galeries de fond des mines d’or sud-africaines pour éviter l’accumulation nuisible de contraintes associée aux piliers de protection de puits traditionnels. Dans le cas de la mine d’or Beatrix, relativement peu profonde, l’enlèvement était motivé en grande partie par l’accès rapide au minerai et par conséquent un profit plus rapide sur l’investissement. Un certain nombre d’options furent considérées pour protéger le puits contre les changements de contraintes potentiellement nuisibles, et pour minimiser la déformation dans l’aire puits/filon. La modélisation numérique fut utilisée pour évaluer les options et pour quantifier aussi précisément que possible les déformations probables que la conceptualisation du puits devrait prendre en compte. L’option choisie fut une combinaison de piliers satellites placés à des points stratégiques avec des piliers de protection, et terre de remblayage. Pendant le fonçage de puits une petite coupure intérieure fut exploitée, et maintenant l’exploitation à grande échelle, au-delà du puits, est en cours. Les instruments nécessaires ont été installés pour surveiller les déformations associées à l’enlèvement du filon du puits. Die frühe Entfernung des Riffschachtes wird normalerweise bei südafrikanischen Tiefbaugoldmienen als notwendig erachtet um den zerstörende Druckaufbau zu vermeiden, welcher mit traditionellen Schachtschutzpfeilern verbunden ist. Im Fall der verhältnismäßig flachen Beatrix Goldmine war es hauptsächlich vom frühen Zugang zum Erz und dem konsequenten frühen Rückfluß des investierten Kapitals motiviert. Eine Anzahl an Optionen wurde erachtet um den Schacht vor möglichen zerstörenden Druckänderungen zu schützen und Deformationen im Riffschachtbereich zu minimieren. Um die Optionen zu bewerten und mögliche Deformationen so genau wie nur möglich quantitativ darzustellen die von den Schachtstahlkonstruktionen aufgenommen werden müssen, wurden numerische Modelle verwendet. Die gewählte Option war eine Kombination aus strategisch plazierten exzentrischen Pfeilern und Schutzpfeilern sowie Hinterfüllungen. Nach dem Vortrieb eines kleinen inneren Einbruches während des Abteufens wird der Vollvortrieb vom Schacht weg vorgenommen. Um die Deformationen, die mit der Riffschachtentfernung verbunden sind zu überwachen, müssen geeignete Instrumentenausrüstungen installiert werden.

Jan 1, 2003

By H. Möller, L. Mashigo, C. Gassmann

Wire-arc additive manufacturing (WAAM) is a directed-energy deposition technology that uses arc welding procedures to produce computer-aided designed parts, such as three-dimensional printed metal components. A challenge of additive manufacturing is the anisotropy. Interstitial elements play a significant role in the mechanical properties of Ti6Al4V of different grades. In this research, the mechanical properties of Grade 5 and Grade 23 Ti6Al4V were compared for this application. Samples were extracted from WAAM-produced Ti6Al4V walls in different directions (horizontal and vertical) and at different positions (top and bottom). The samples were subjected to optical microscopy and tensile and hardness tests. Grade 5 Ti6Al4V samples were found to have greater strength, greater hardness, and lower ductility, owing to the higher content of interstitial elements compared with Grade 23. The bottom samples had higher strength than the top samples, which is attributed to thermal cycling during manufacturing, resulting in different microstructures.

Jul 1, 2021