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By Howard A. Perko, Melinda J. Hummel

"Hydraulically jacked piles, herein referred to as jacked piles, are commonly used for underpinning existing structures to arrest settlement or augment an existing foundation for higher loads. They consist of steel pipe segments coupled together and jacked into the ground using a hydraulic ram. Pipe sections can vary in size from 3"" diameter to 18"" diameter or larger. Jacking resistance is typically provided by dead loads of existing structures. This type of piling system has been utilized for foundation underpinning, repair, and augmentation for more than 120 years, yet little has been published on the capacity, installation standards, and reliability of these systems. Pile load tests from a number of projects are presented and analysed. The data show that previous methods of jacked pile capacity and depth prediction are crude at best. Empirical relationships between capacity, depth, soil type, and standard penetration resistance blow count contain a high degree of scatter. Scatter in the data indicate capacity prediction for jacked piles needs further research and refinement.INTRODUCTIONPush pier, resistance pile, steel pier, and jacked pile are some of the names often applied to hydraulically jacked piles used for underpinning. The term ‘jacked pile’ is more common in building codes and will be used herein. Although jacked piles can be installed for new construction, this paper is focused on piles used for support of existing structures.Jacked piles consist of short segments of pipe or structural steel tube that are coupled together and forced into the ground using a hydraulic ram fastened to or beneath a footing, stem wall, or grade beam of an existing structure. In this way, the weight of the structure provides the resistance necessary to force the pile into the ground. A factor of safety can be achieved in design by redundancy, which is consecutively installing more than one jacked pile to support the same portion of foundation. Installing jacked piles consecutively using the same dead load and then releasing the load after each pile installation allows one to continue adding piles to the same general area until a total aggregate capacity is achieved to account for anticipated dead plus live loads and a desired factor of safety for that area.An engineering schematic of an example jacked pile connected to a footing foundation is shown in Figure 1. Modern jacked piles typically incorporate a steel bracket. There are many sizes and styles of brackets available. Some categories include plate brackets that bolt to the outside of an existing foundation wall, wide and narrow angle brackets that extend under existing footings, pin brackets for attachment to structural steel, and reverse angle brackets for attachment to footing and wall. Table 1 lists example brackets and their benefits."

Jan 1, 2017

By Chris Harnan, Christophe Justino

The European Federation of Foundation Contractors (EFFC) and the Deep Foundations Institute (DFI) jointly published Edition 1 of the ‘EFFC/DFI Guide to Support Fluids for Deep Foundations’ in April 2019. This Guide was prepared by a Task Group comprising experts on deep foundations from contractors, materials suppliers, consultants and academics. The Guide builds on work carried out by the Tremie Concrete Guide Task Group and presented in Edition 2 of the Tremie Guide. The Paper discusses and describes the content of the Support Fluids Guide which presents the state of the art on support fluid management, as well as the R&D work currently being carried out and funded by EFFC and DFI sponsors through an ongoing Field Research Study (FRS) as well as a review of academic research linked to the EFFC/DFI joint effort aimed at improving knowledge and guidance on support fluids. The FRS and academic research will help to improve the understanding of relevant support fluid properties including stability of excavations, interface layer formation, effect of filter cake and the development of new sampling and testing methodology. The Paper also presents the initial findings from the FRS program as well as a discussion on the challenging aspects of support fluid management with emphasis on design, performance, testing, and the environment.

May 1, 2022

By Donald A. Bruce

"The Deep Mixing Methods (DMM), in their current forms, have been employed in the United States since 1986, although an earlier version had seen service from 1954. The earlier developments were strongly influenced by practices in the Nordic countries and Japan, while by the late 1980’s several DMM systems had been developed in the U.S. itself. Since then, DMM has continued its evolution, principally via the challenges of a series of large, landmark projects, but also via distinct, significant technological advances. This paper highlights the key points in the history of DMM in the U.S., and provides an overview of the different methods currently in use.IN THE BEGINNINGIt is a common misconception that the history of applications of the Deep Mixing Methods (DMM) in the United States dates from 1986 when SMW Seiko Inc. — a subsidiary of Japan’s Seiko Kogyo Company — was established in the Bay Area. However, the author believes that Intrusion Prepakt Co.’s patented MIP (Mixed in Place) system had been used, albeit sporadically (about 30 projects are recorded), since 1954 (FHWA 2000, 2001). Ironically, by 1961 this single auger method had been extensively used under license in Japan for excavation support and groundwater control — by the Seiko Kogyo Company. By 1972, the original MIP technique had been succeeded by more advanced Japanese methods, involving multiple augers. Intrusion Prepakt have long since become defunct.The first systematic studies of contemporary Deep Mixing Methods in Japan began in 1967 when the Port and Harbor Research Institute of the Ministry of Transportation began laboratory testing using granular and powdered lime for treating soft marine soils. Fundamental studies continued through the early 1970’s, by which time the development of industrial scale equipment was well advanced, having its first application on a marine trial near Haneda Airport. Coincidentally, laboratory and field research also began in 1967 in Sweden (“Swedish Lime Column Method”) for treating soft clays using unslaked lime. Reportedly the progenitor was a Norwegian, Kjeld Paus, who had made observations on fluid lime columns in the U.S. It would seem that developments in Japan and the Nordic countries proceeded independently until 1975 when the technology leaders from each group (Broms and Boman; and Okumura and Terashi, respectively) presented their — very similar — findings at a conference in Bangalore, India. Limited technical exchanges ensued thereafter.Whereas the Nordic developments continued to focus on the use of dry reagents (cement and lime) and relatively light equipment compatible with operating on and in very soft clays and organics, the Japanese progressed into the use of fluid reagents (cement-based grouts) and heavier equipment for both marine and land-based projects. Thus, by 1986, there were a large number of proprietary (wet and dry) DMM systems in Japan, and a rapidly growing market already by then accounting for over 12,000,000 m3 of ground treatment."

Jan 1, 2015

By Sandeep Pattnaik

Spring stiffness of soil and rock at different depth is often required for a pile structural model. If the pile is rested in multiple layers of soil, then it is rather more complex to simulate the soil in a structural model. The spring stiffness will vary based on density of soil strata over the depth. When a pile is socketed in weathered rock followed by a soil layer, a sudden change in subgrade modulus can influence the pile deflection drastically. Determination of soil spring and simulation of the pile in this condition required correct interpretation of subgrade modulus. The conventional approach of pile spring calculation underestimates the spring stiffness by ignoring underlaying stiffer layers. A finite difference method (FDM) of analysis can reasonably estimate the p-y of soil / rock based on subgrade modulus of each layer. However, the transition between the layers can be better simulated as per the deflection pattern of the pile. The lateral deflection of the pile is mainly dependent on the stiffness of soil layer surrounded by the pile. Generally, the lateral influence of a pile varies from 4D to 6D depending on the soil type. Therefore, soil spring stiffness around the pile would require special attention of a Geotechnical engineer to avoid uncertainty in the prediction of pile behaviour. In this paper, emphasis has been given to develop an approach for pile spring stiffness design. A standard software program LPile has been used to develop p-y curves of soil and rock layers at different depths and then converted to soil/ rock springs over the depth. Modulus of Subgrade Reaction as given in IS 2911 (Part2) was also used to correlate the spring value for different type of soil. Obtained analytical results were compared with full scale field trial for lateral deflection of pile. A good agreement between these two approaches has been established. The effect of soil structure interaction in the structural model shall be simulated by assigning an equivalent vertical and horizontal soil spring, which is developed by Winkler’s soil spring approach. A simplified design principle for calculating the pile spring is discussed in this paper. This approach has been extensively used in Mumbai metro elevated line pile design.

Nov 1, 2022

By Shawna Munn, Nadir Ansari, Toben Jerry

With ever increasing demands on space in urban environments and smaller available footprints, buildings are being designed to increasing heights to meet the need. This case study discusses the increasing challenges in developing projects within urban environments with smaller available footprints and increasing building heights. The One, Canada’s tallest residential building under construction will stand at 85 storeys and is located at one of the most prominent and built up intersections in Toronto, Yonge Street and Bloor Street. This led to many challenges in design and construction of the shoring and foundation work, including the required design capacity of the foundations for the supertall building and proximity of the large diameter drilled shafts to the excavation shoring wall. This case history describes the shoring design option evaluation, performance, and lessons learned to date throughout construction of the building foundations within a small congested site. PROJECT OVERVIEW The One, Canada’s tallest residential building under construction by Mizrahi Developments, is a supertall building that will stand at 85 storeys and 306 m (1005 ft). The first 18 floors will be comprised of retail, restaurants, and hotel with luxury residential condominium units in the tower above. The project is located on the Southwest corner of Yonge Street and Bloor Street, one of the most prominent and built up intersections in Toronto. The L-shaped excavation measures 58 m by 47 m (190 ft to 154 ft) and ranges from 22 m to 28 m (72 ft to 92 ft) in depth with one internal corner projecting 11 m (36 ft) into the site.

Jan 1, 2019

By Heman Manchanda, Jyoti Agarwal

Several infrastructure projects are under construction in India; many of them involves construction of deep foundations like reinforced concrete and steel piles to support super structures. As most of the piles being constructed in India are reinforced concrete bored piles, there are always uncertainties relating to the quality of construction, and in this case non-destructive methods to ascertain quality of piles becomes very crucial to success of any project. Non-destructive pile testing is becoming more and more popular with growing technologies wherein geophysical techniques and wave propagation theories are being used for pile quality and length analysis. Low-strain pulse echo method and cross-hole sonic logging testing are two pile integrity testing techniques being currently practiced in India which are cost effective and provides reliable near accurate results if analyzed properly. Paper presents current practices being adopted in India for conducting these two tests, highlighting the critical site considerations and analysis techniques. The paper also discusses various execution and interpretation challenges faced by practicing engineers and recommends a way forward.

Sep 1, 2022

By Ezra Ballinger, Matthew R. Glisson

Located in downtown Fargo, North Dakota, the Block 9 Redevelopment project site contains highly- compressible soils in the upper 100 feet with groundwater about 10 to 15 feet below the existing ground surface. The owner prohibited using driven piles to avoid disturbing neighbors of the project and historically, drilled shafts are used in Fargo as a reduced noise and vibration alternative to driven piles. However, developments over the last 20 to 30 years in drilling equipment, load testing and integrity testing resulted in the project team identifying augered cast-in-place piles as a suitable alternative for this project. To reduce the risks associated with using a relatively unproven foundation system in the area, the project team used the design-build delivery method for foundation design and construction. The team also specified compression load testing and higher-than-normal integrity testing. A successful bi-directional load test validated the design parameters for the augered cast-in-place pile while thermal integrity profiling gave the team confidence that these piles would perform similarly to the test pile. PROJECT DESCRIPTION The Block 9 Redevelopment project goal was to turn an existing, at-grade parking lot in downtown Fargo, North Dakota into a public outdoor plaza, a mixed-use building and a parking ramp. The project provides new offices, retail spaces, a hotel, a restaurant and private apartments. Situated in the southeast quadrant at the intersection of Broadway and 3rd Avenue North, the project site wraps around a bank building that was to remain. According to aerial photographs, the eastern portion of the site contained a public parking ramp that was constructed between 1952 and 1976, and subsequently demolished between 2009 and 2010. The western portion of the site had some combination of buildings and surface parking visible in aerial photographs taken between 1952 and 1979. Since 1984, aerial photographs show the western portion of the site being entirely surface parking. The redevelopment included the construction of three structures: the Tower, the Podium and the Parking Ramp, as shown in Fig. 1. With plan dimensions of roughly 100 feet by 100 feet, the Tower has 1 level of below-grade parking and 19 above-grade levels rising to a height of about 230 feet above grade. The Tower contains eight levels of commercial office space, four levels of hotel, six levels of residences and a mechanical level. This configuration resulted in column service loads ranging between 435 and 2,685 kips. The Tower core area has a total service load of about 30,000 kips.

Jan 1, 2019

By Philip Derbyshire, Dale J. Scheffler

"Continuous Flight Auger (CFA) piling is a variation of Augered Cast-In-Place (ACIP) or augercast piling. In both cases a continuous auger with a hollow stem is used to drill a hole and a pile is formed by injection of cementitious material through the hollow stem as the auger is withdrawn. CFA differs from conventional American ACIP by the use of concrete rather than grout to form the pile, and by the type of equipment used to advance the auger into the ground and withdraw it. CFA installation uses a European style rig (i.e. fixed mast and rotary system) which can produce greater crowd and usually has a larger rotator or drill motor than the standard augercast setup. A standard augercast setup will consist of a lattice-boom crane and a set of leads to house the drill motor and auger. The auger size will range up to 24 inches (610mm). With CFA rigs larger diameter piles can be constructed, 24 to 36 in dia. (610mm to 915mm) are common and the technique has been applied with diameters up to 48-inch (1220mm). CFA makes use of sophisticated computer controlled monitoring systems, which have more recently been introduced for conventional ACIP piling. Developments in CFA have taken place over the last 25 years in Europe and particularly in the UK, but are relatively new in the USA. One application is in the construction of secant (overlapping) piled retaining walls. D.J. Scheffler Inc. recognized the potential of the CFA system following visits to the UK and has introduced its use into California for both secant piling and other applications.BACKGROUNDThe high price of real estate in many of the favored areas of California has increasingly led owners to want to build basements under their houses to increase the floor space available on a lot. Many of these areas are by the coast where the ground conditions are predominately granular and the water table is high. Conventional shoring and dewatering systems have often caused problems with adjoining properties. Clearly tangent walls are not suitable in these conditions because of leakage and loss of ground. The secant pile system, using CFA techniques, has proved very effective at overcoming the problems experienced by other methods. Other applications for CFA secant walls have included use for an emergency job on a highway following erosion caused by unusually heavy rainfall.METHODThe concept of secanting piles, whereby primary(female) piles are installed first and then secondary (male) piles are cut into the primary piles is not new. The method has been known for more than 30 years. Originally ‘Benoto’ grabbing rigs, developed in Japan, were used together with sectionalized double skinned casing and oscillators.This early method was slow, although very effective. More recently high torque rotary machines have been used. Contractors in the UK have increasingly used CFA techniques to further improve productivity of this type of piled wall. The improved capabilities of piling rigs available, as well as developments in concrete technology and instrumentation, have made this possible."

Jan 1, 2005

By Jeffrey A. Gebhard

As part of the design and construction of the new St. Anthony Falls I-35W Bridge, a full-scale load test was conducted on a 6 1/2-foot diameter drilled shaft in the St. Peter Sandstone. This load test helped identify shaft-rock interaction properties, including end bearing and multiple zones of differing shaft resistance for design of the drilled shafts beneath the three piers adjacent the river. The load test was designed by Load Test, Inc., Braun Intertec and the design team of Figg Bridge Engineers/TKDA and constructed by Design Build Consortium of Flatiron/Manson. Oversight was provided by the Minnesota Department of Transportation. Based on these test results, the drilled shafts supporting the St. Anthony Falls I-35W Bridge were designed to reduce risk and maximize economy for the people of the State of Minnesota.

Jan 1, 2009

By Jeremiah M. Jezerski, Russell H. Lutch

The Mount Olivet Road Drop Shaft (MOR-DS) support of excavation (SOE) is a circular unreinforced concrete shaft with an inside diameter of a 30.5 ft (9.3 m) and depth of 120.5 ft (36.7 m), constructed using slurry wall methods. The SOE for the adjacent Mount Olivet Road Approach Channel (MOR-AC) and Mount Olivet Road Ventilation Vault (MOR-VV) near surface structures (NSS) consists of lean mix concrete walls and cement-bentonite walls, respectively, both constructed using slurry wall techniques and reinforced with embedded soldier piles. NSS SOE required multiple levels of preloaded internal bracing, with excavation depths of up to 75 ft (22.9 m). The original design construction sequence for the shaft and NSS SOE required that the MOR-DS be constructed in its entirety and backfilled to ground surface prior to excavation of the adjacent NSS SOE. After installation of the drop shaft and NSS SOE an accelerated construction sequence was implemented requiring the analysis of the excavation support systems to determine if the excavations could be open concurrently without adversely impacting the partially constructed permanent MOR-DS structure. The MOR-DS was analyzed using the finite element analysis (FEA) software, MIDAS GTS, to demonstrate that the unbalanced loads applied to the MOR-DS composite structure due to the revised sequence would not exceed the strength and serviceability requirements per ACI-350 or superseded by the more stringent project requirements. The results of the FEA were used to set limits for geotechnical instrumentation consisting of strain gauges located on the brace levels of the NSS SOE. A comparison of the SOE design hand calculations, FEA model results and instrumentation data is presented.

Oct 1, 2022

By Dave P. DeClerck

Hardman Construction was faced with the challenge of completing a large earth retention project on a constricted downtown Detroit site, while maintaining a safe and productive worksite. To do so, new technologies using robotic equipment was instituted. HISTORY The historic J.L. Hudson Building (Hudson’s) in Detroit, Michigan was the premier retailer in the city’s downtown district from the 1890s through the 1960s. The massive flagship store sat at 1206 Woodward Avenue, one of the busiest streets in the Detroit area. Hudson’s broke ground in 1891 and would go through twelve renovations and expansions. The last renovations took place in 1946, which gave the building the title of being the largest department store in the world at the time. It spanned an entire city block and boasted 2.2 million square feet of retail space. By the 1970s, Detroit was in an economic downturn. The Hudson’s department store finally closed its doors in 1983. Besides a few working offices, the building sat vacant. The building was unique in that it had four levels underground, offices, mechanical areas, and equipment storage. Following years of neglect, the Hudson’s building was seized by the state and transferred into the hands of the city. The city had it demolished in 1998, (shown in Fig. 1) to construct a new, four- level underground parking garage as well as a potential future above-grade development (Sewlck, 2017). The building was imploded in one of the largest implosions of that time. The building rubble filled the underground rooms and helped to stabilize the exterior concrete walls and keep them from collapsing.

Jan 1, 2019

By Andrew Higgins, Jamey Rosen

This presentation will demonstrate some recent advancements in the applications of Project Information Systems (PIMS) technology to seepage barrier walls in the context of evolving Owner Specifications. The use of geospatial technology in particular is used to track, visualize, and analyze data from a variety of sources and serve those data to contractors and owners via dashboards and as-built drawings. Data describing the geometry of construction elements (including diaphragm panels, secant piles, and jet grout columns) is of particular importance on these projects, and this presentation will include case studies in the United States of how these data are used to determine if a barrier wall is constructed as designed and if it meets the owner specifications with respect to tolerance (i.e., if each element is sufficiently close to vertical) and overlap (i.e., do adjacent elements overlap sufficiently to prevent leakage).

May 1, 2022

By Matthew Runion, Christopher Lawler

The Aeolus – Jim Bridger Transmission Line Project is located in southern Wyoming, home to some of the largest coal seams in the world. Coal seams present unique challenges to underground construction, as they are at high risk of coal-seam fires and do not provide a reliable bearing stratum. Accurate identification of these hazards was essential for reliable design and successful construction of foundations on this project; however, environmental restrictions and other protections created short time frames to access several sites. Coupled with a firm construction deadline, this meant that a comprehensive geotechnical investigation prior to construction would not be possible. This paper presents the project as a case study, and details how an Engineer-Procure-Construct (EPC) contracting format supported by a comprehensive Quality Assurance (QA) program provided a solution to the defined challenges. It describes the initial design process using incomplete geotechnical data and explains how the developed QA program verified design assumptions and reduced geotechnical risk through early identification of geologic conditions during construction. Specific examples will be given, and industry implications will be discussed.

By Leo Panian, Ryan Nagle, Priyanshu Singh, Gina Carlson, Wayne Magnusen

"This case study presents the design and construction of an integrated foundation and ground improvement solution utilizing deep soil mixing (DSM) and micropiles. 270 Brannan is a midrise office building in San Francisco that straddles the historic shoreline that was reclaimed in the 19th century. Subsurface conditions include shallow bedrock inland of the historic shoreline, and steeply dipping bedrock overlain by 60 feet of compressible deposits and liquefiable fill on the bay side. Project challenges included mitigating the liquefaction and lateral spreading hazards, addressing settlement concerns in the fill and the bay deposits, developing a cost-effective foundation support solution, assuring satisfactory seismic performance, and addressing construction restrictions with existing adjacent structures.DSM combined with micropiles was identified as the most cost-effective solution for the ground conditions. The DSM panels act both as a liquefaction mitigation mechanism and a foundation support system. Resistance to seismic overturning is provided by uplift-resisting micropiles. The DSM-micropile solution allows the use of efficient conventional spread footing foundations, integrating isolated micropile groups to anchor the shear walls. Successful installation of the system relied on a program of field testing to validate the design and conformance with the design criteria.INTRODUCTIONThe regular grid of surface streets within San Francisco’s South of Market (SOMA) district provides little evidence of the geotechnical complexities that lie below. In the late 1800s, sand dunes, bedrock hills, cliffs, marshes, and mud flats were flattened and filled, concealing their locations and characteristics. The 1906 San Francisco earthquake and fire leveled many buildings in SOMA; new buildings were built after 1906 – often on top of rubble and debris from the structures that came before. Locally, the combination of natural geology and historical interventions can produce complex subsurface conditions that vary dramatically over short distances. This is particularly true at locations where tidal mudflats once met bedrock hills at the shore of San Francisco Bay.This case study describes an integrated foundation and ground improvement system implemented for a multistory “Class A” office building at a complex SOMA urban infill site. The system utilizes cement deep soil mixing (DSM) in combination with spread footings and micropiles to address a range of design and construction issues, including liquefaction and lateral spreading mitigation; consistency of earthquake ground motions; shallow foundation support; seismic uplift resistance; and avoidance of loading adjacent basement walls. The system was implemented by a technically-sophisticated owner through a process that included constructive collaborations between the project geotechnical engineer, structural engineer, general contractor, and specialty foundation and ground improvement contractor(s). The system is designed to cost-effectively provide a high level of seismic performance."

Jan 1, 2017

By Ronnie W. Sisk

1. Troubles start early - Inadequate Geotechnical Data A. Owners think they are saving money by allowing limited soil borings at their site. This places a high gamble on the bidders and the Lump Sum Price will be higher. B. Inaccurate elevations on soil reports. a. Surprises in depths - over or under design bid bottom elevations. 1. Requires backfill and extraction of casing that is too short for the greater depth of the drilled shaft. 2. Redrill utilizing longer casings. 3. Softer earth (backfill) can cause difficulties in redrilling such as less quantity extracted on the auger and maintaining plumbness. 4. Greater concrete overrun. b. Extreme under depths. 1. Excessive concrete is placed as a result of planning for a deeper shaft. c. Geotechnical report that does not supply a layout of boring locations. d. Design Engineer does not have a basic knowledge of how a caisson is installed.

Jan 1, 1988

By Liiban A. Affi

The most difficult task of designing multilevel tieback walls for deep excavation support is the determination of lateral stresses. These lateral stresses act not only on the shored height, but also on the embedded portion of the soldier pile, all the way down to the pile tip. Examples of lateral stresses include uniform surcharge load (soil spoils or equipment), strip load surcharge from Cooper E80 (train loads), line load surcharge (exterior footing or retaining walls), and point loads (cell tower). In this paper we will discuss the various surcharges, do step by step example calculations and show how to take the total lateral stress output and present the design pressures for direct use by the substructural designer. Included is a case study from a project Anaheim Hills, California, USA.

Jan 1, 2010

By Xavier Pita, Alexandre Pinto, António Cristovão, Rui Tomásio

"The cutter soil mixing technology was been applied in Portugal since the last seven years. The aim of this paper is to present the main design and execution criteria, related with both the cofferdam and foundations solutions, using soil-cement panels, reinforced with steel profiles, at the new Leixões Cruise Terminal, located at the Leixões Port, in Portugal. The Terminal building was built with one basement on a marine environment, over very difficult geological and geotechnical conditions, which demanded the use of some unusual and integrated geotechnical solutions. It is also pointed out the importance of the QC/QA, as well as the technical, economic and environmental advantages of the cutter soil mixing technique, comparing with same more conventional solutions.1 INTRODUCTIONThe construction of the new Cruise Terminal at Leixões, main gate of the Atlantic Ocean to the North of Portugal and Spain, as a consequence to the constant increase of the cruise traffic, was a challenge from both the geotechnical and structural point of views, mainly due to very difficult and unusual conditions, ranging from the geological and geotechnical scenario to the existent and under operation Leixões Port infrastructures, mainly the South break water, as well as the existent cruising boarding deck (Figure 1).According to the Terminal Project it was necessary to build one basement below the water table level, including several earth retaining structures in order to allow the excavation works on dry conditions leading to a global cofferdam effect. For this purpose soil - cement panels, using CSM technology, reinforced with steel profiles, micropiles (both for foundation and cut off effect) and the existent sheet piles were used. Also pointed out are the adopted special foundations of a very complex structure, including bored piles and micropiles (Figure 1)."

Jan 1, 2015

By Sanjay Gupta, Sorabh Gupta, Ravi Sundaram, Abraham Varghese

"Geotechnical investigation for the Kochi Metro revealed a critical section of the Viaduct near Ernakulam Junction Railway Station. Four piers, located over a 220 m stretch, were passing through an area with substantial thickness of soft clay. The scope of the geotechnical investigation included two boreholes and a static cone penetration test at each pier location. In the boreholes, field vane shear test was conducted at different depths in addition to the routine SPT. The design of heavily loaded piles in such strata is a challenge due to the liquefaction of the shallow sands and negative skin friction / down-drag in the soft under-consolidated clay. Bored cast-in-situ piles of 1500 mm diameter extending to 50-60 m depth were used to carry 500-600 tonnes load.INTRODUCTIONThe first phase of the rapid transit system at Kochi, Kerala (See Fig. 1) whose elevated route spans from Aluva to Thripunithura covers a total distance of about 25 kilometers. One of the more critical sections of the viaduct exists near the Ernakulam Junction Railway station where the alignment takes a sharp curve to move towards Vyttila, crossing the railway tracks and running partially over the approach of South over-bridge.In this section, four piers located on either side of the railway tracks near the Route Relay Cabin of Ernakulam Junction Railway Station pass through an area with substantial thickness of soft underconsolidated clay.The alignment is geotechincally challenging due to the presence of loose liquefiable sand and soft underconsolidated and sensitive clay.Initial investigations by the owner based on limited boreholes only yielded conservative and inconclusive pile capacities. For a thorough understanding of the soil behaviour, a detailed geotechnical investigation was carried out to assess the engineering behaviour of the soil strata.The scope of the geotechnical investigation included two boreholes and a static cone penetration test at each pier location. In the boreholes, field vane shear tests were conducted at different depths in addition to the routine SPT."

Jan 1, 2015

By Steve Davidow, Scott Tunison

As the demand for electric power grows and generation facilities are constructed in more remote areas, the industry faces an increasing number of foundation construction challenges. The importance of quality geotechnical information prior to construction is accentuated by the linear nature of the projects and the potential for drastic changes from one end to the other, but is often difficult or unfeasible to obtain. Alignments are crossing remote, rugged and/or environmentally protected terrain, and completing a comprehensive geotechnical program is made challenging from an access or economic standpoint, or both. In these situations, the industry needs a flexible foundation alternative. This paper will present micropiles as that alternative and demonstrate how the implementation of micropile foundations mitigated these challenges on the Koolau-Wailupe 46 kV Circuits in Oahu, Hawaii, which involved rugged, steep slopes and helicopter construction methods. It will detail the selection of micropiles over other foundation options, micropile and steel pile cap design methodologies, foundation construction, and quality control. Special attention will be given to the unique geology in the area, and why precise identification of saprolite and basalt layers was integral to the successful performance of the foundations. The intention is to communicate the benefits of a flexible solution based on continuous collaboration between design and construction.

By Richard Shea

Morris-Shea, an Alabama-based deep foundation contractor, is installing foundation piles at the sites of North America's two largest liquefied natural gas (LNG) terminals currently under construction. The contractor has crews working at Venture Global's LNG lique- faction plant in Plaquemines Parish, Louisiana, as well as constructing foundations for the Cheniere Energy Stage 3 Liquefaction Project in Corpus Christi, Texas. This work includes installing ap- proximately 27,000 DeWaal drilled, full displacement, cast-in-place concrete piles to support seven new midscale LNG trains at Cheniere's Texas ter- minal. Deep foundation installation began at Venture Global's Plaquemines facility, located approximately 30 mi (50 km) south of New Orleans, with an initial phase of 24,000 piles. Plans for the Plaquemines LNG terminal include three loading berths on the Mississippi River and four LNG containment tanks. The facility will utilize new pretreatment com- pressors, liquefaction trains and on- site gas turbine power plants to maintain an annual LNG export capacity of nearly 20 million tons (18 million tonnes) per annum. The site's LNG trains are configured in 18 blocks. The contractor is installing piles through an initial 6-20 ft (1.8-6 m) of cement mixed improved soils, which provide a safe work plat- form for equipment to operate on the extremely weak native soils. Drilling continues through soft clay in the subsurface and tips into a stiff clay or dense sand layer. Production piles are drilled to depths up to 124 ft (38 m) below ground surface. The firm is working with engi- neering, procurement and construction contractor KZJV, a Kellogg Brown & Root and Zachry joint venture, at the Louisi- ana location. The foundation team mobilized at the Plaquemines site in May 2022, to install 16, 18 and 24 in (400, 450 and 600 mm) diameter test piles to depths of 90 and 120 ft (27 and 36 m). The piling contractor returned in September 2022, to start Phase 1 of the deep foundation project, beginning installation of production piles.

Apr 1, 2023