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By Wesley L. Bender, James E. Murray

Pre-blast surveys are often conducted solely to document existing structural conditions and uncover potential problem areas. This paper presents a case history where the pre-blast survey was also used as a vehicle to initiate a public relations program with the occupants of a large apartment complex adjacent to a major excavation site. The public relations program, in conjunction with good blasting practices, succeeded in keeping complaints to a minimum. The presentation includes an overview of the project, details of the public relations program, some of the blasting methods that were utilized and a recap of the complaints received.

Jan 1, 1988

By Sam Oaks, David A. Smith

The new Corridor "G" Federal Highway Project in Logan County, West Virginia is the largest mass excavation highway project currently being built in the United States. Seven sections covering 14 miles of four lane highway and two connector roads will require over 30 million cubic yards of excavation. Construction is on a fast track schedule requiring the contractors to complete excavation and pavement placement in a little over 19 months. The two different general contractors have implemented several innovative Blasting and Excavation Programs to complete this project within the tight completion schedule. The paper expands on some of these unique programs that made the project a reality.

Jan 1, 1994

By Mike McGill, Stephen Chung, Dale S. Preece

Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. The more overburden removed by explosives, the less blasted material there is left to be transported with mechanical equipment, such as draglines and trucks. In order to optimize the percentage of rock that is cast, a higher powder factor than normal is required plus an initiation technique designed to produce a much greater degree of horizontal muck movement. This is a significant change from normal blasting practice where fine fragmentation and sufficient muck movement were the prime requirements to permit efficient excavation.

Jan 1, 1994

By K. Ram Chandar, Vedala Rama Sastry

Fragmentation and muck pile profile together play an important role in optimizing the excavation costs for given geo-mining conditions. Initiation system is one of the vital parameters influencing the fragmentation and muck pile throw (profile). An attempt is made through this paper to study the characteristics of muck pile produced in addition to fragmentation. Two new parameters namely “throwburden ratio” and “muck pile ratio” are proposed for assessing fragmentation and movement of material. Field investigations were carried out in a limestone mine in southern India with shock tube and detonating cord initiation, using four initiation patterns, keeping other parameters like burden, spacing,delay timing etc. same.

Jan 1, 2008

By Geoff Baldwin, Alastair C. Torrance

The use of monitors to assess equipment performance is carried out on a routine basis in many industries. The benefits gained through process control in knowing exactly how the equipment is working far outweigh the initial capital costs of the monitor. In the mining industry several dragline monitors have been developed and installed on equipment through out the world, but to date none has been fully accepted by the industry. This paper describes the use of a sophisticated monitoring system which incorporates an onboard processor to assess both dragline and blast performance. The use of a radio telemetry link for data transfer has removed the need for manual data collection and transfer, leading to a more efficient and powerful system. Significant effort has been put into the development and verification of a dig index to allow blast performance to be objectively assessed.

Jan 1, 1990

By Courtney W. Shea, Dennis Clark

Reckless blasting can have tragic consequences: The death of an innocent traveler, the financial demise of a coal company, and even criminal prosecution. In June 1993, a Tennessee coal mining company was blasting to loosen overburden at its surface mine. The mine was located immediately adjacent to the right-of-way of the northbound lane of Interstate 75. The approved permit included special precautions to be taken when blasting in the area closest to the interstate, including monitoring traffic so as to blast when the northbound lane was clear.

Jan 1, 1998

By Jack Eloranta

This paper describes a method of evaluating shot performance through the use of available mine- data. The mine had already been monitoring the following parameters for other purposes: drill penetration rates, shovel loading rates, crusher throughput, crusher power and crusher hangups. By assigning pit coordinates to these factors, maps showing the location of difficult and favorable blasting are as are identified. Products and techniques are compared by the same method.

Jan 1, 1993

By Satish Kate

Mining of Iron Ore in India is done by Surface Mining methods and most of the deposits are massive and are occurring in Hills, surrounded by green forest cover. While majority of iron ore produced are from mechanized mining systems, some quantities are also produced from semimechanised mines. In mechanized mines, apart from state-of-the-art level of mechanization, the Run-off-Mine ore is subjected to multi-stage crushing, screening and washing/beneficiation, for improving the grade and ensure segregating of different size range. The steel plants within the country have been operating their own captive mines, where both lumps and fines are used in their furnaces. In case of mines, which exclusively supply ores to export market, the lumps produced yield very high price and thus efforts are being made to maximize lumps recovery. The mine, where the author had been associated, is an export-oriented mine which supplies iron-ore to Japanese steel plants.

Jan 1, 2004

By Ronald Thomas

The scope of this paper is to examine the growth of safety in an individual and offer new goals in that development. The paper will examine the individual's natural growth and show how it parallels the individual in a safety environment. An individual's new goals for safety include more than the standard accident-free conditions. The new goal strives for a safer working environment where unsafe acts are eliminated through independent knowledge and an individual's growth of interdependency in safety related areas of concern. It will explain how this goal cannot be reached unless driven from the top down in an organization but empowered from the bottom up. Various reference or support organizations will be covered. These organizations deal with safety in mining and explosive use of manufacturing. Other support organizations exist but since this paper is "Back to Basics" only a few major groups will be covered.

Jan 1, 2001

By Jim Daley

SEE is a dynamic organization composed of people from all facets of the explosives industry who are truly interested in the advancement of that industry. I had been a miner at the Homestake Gold Mine in Lead, SD for 12 years when I decided to obtain a mining engineering degree. The mental and economic consequences of that decision were more severe than we had imagined. The joint scholarship program of the Northern Plains and Black Hills Chapters of SEE provides assistance to several college students each year. I was fortunate enough to receive scholarships from this program twice and this assistance helped me and my family with both monetary and psychological support during times of need so that we could stay focused on the goal of obtaining a degree.

Jan 1, 1995

By Joseph Trocino, John Anderson, Stephen Murray

This paper describes the development of LEXFOAM® (Liquid EXplosive FOAM) as a unique low density explosive, and its successful application as an effective tool for "in-place" demolition of landmines and unexploded ordnance. Explosives research using aerosol technology led to the development of LEXFOAM whose components are safely transported and stored as flammable liquids. These components are mixed on site to produce an explosive foam, which enhances safety and minimizes logistical problems. Hand-held, Backpack and Palletized Delivery Systems form a versatile family of dispensing systems to suit any application.

Jan 1, 1998

By M-C. Lee, Shomaker, R. Turcotte, B. Short

This research program was undertaken to better understand the factors causing abnormal NOx fumes generation from blasting operations in surface coal mining. More specifically, unusual quantities of nitrogen dioxide and nitric oxide have been observed at several surface coal mines in the Powder River Basin, Wyoming. All these mining operations have several points in common: (i) Blasting is performed using gravity loaded emulsions or emulsion/ANFO blends (ii) Unusual NOx (Oxides of Nitrogen) emissions are observed mostly when blasting is conducted in the overburden as opposed to the coal seam itself (iii) The overburden consists of very weakly consolidated ground strata, providing relatively weak confinement conditions for the explosives, and (iv) Significant ground water is observed.

Jan 1, 2002

By Mark Mammele, John Bowles

With the continuing rise in the cost of petroleum products and the focus on the increasing use of renewable resources, a readily available, economical replacement for fuel oil in ANFO is the logical next step, and has finally come to realization. This “green” fuel is plentiful, derived from renewable resources, more cost effective and reduces CO emissions. It also increases product density and bulk strength performance. As this unique fuel replaces some of the mass of ammonium nitrate prill, increased savings will be realized proportionally with the increasing cost of ammonium nitrate. Minimal changes are necessary, as this renewable fuel is designed for use and handling with current, commonly used ANFO blending and loading equipment. This proven technology is now in use by commercial operations in the Southwest, providing significant economic benefit with reduced cost per hundred weight of ANFO consumed.

Jan 1, 2008

By H Leonard Mangum, Victor C. Bryan, Dan McCutchen

Recently there has been an unprecedented marketing effort to promote the advantages of various non-electric initiation systems. This activity has probably been influenced by a major manufacturer's decision to discontinue electric detonator production. Subsequently, distributors of explosive materials, rather than introducing new electric detonator brands, are emphasizing the use of existing non-electric systems. In many cases, such methods fill the need of explosive users in the quarry industry. However, the use of any initiation system should be based on performance, rather than the bent of the market or convenience to the supplier. This analysis is an evaluation of the performance of non-electric systems with emphasis on double trunk line and loop (redundant), as compared to precise electric detonators in use by Martin Marietta. Redundant non-electric detonators, even though more costly, offer the most reliable method of non-electric initiation. However, state-of-the-art precise electric detonators give the best overall performance, except in an environment involving extraneous electricity.

Jan 1, 1990

By David R. Holberg

In the Kansas City metropolitan area, mineable Bethany Falls Limestone occurs 80 ft below river level under the 700 acre Park College Campus on the north bank of the Missouri River at Parkville. For 20 years prior to this project various firms passed over this opportunity to mine this property for construction aggregate because of uncertain costs, financial risk, and the difficulty of constructing an entry tunnel. This paper describes the drill and blast construction, rock bolting, and shotcrete lining of a 750 ft. long, 15% declining grade, truck tunnel through several Pennsylvanian limestones and shales.

Jan 1, 1997

By Hu Wenjun

This paper changes the section of copper of copper to aluminum adapter bar into aluminum plate covered one face or double face with copper coat, and changes the conductor material of knife switch, fuse box, plug and socket into steel plate covered one face or double face with copper plate, and manufactures the composite (two layers or three layers) metal plates by means of explosion welding with the plates installed horizontally. Introduced in this paper are the blasting designing technique, manufacturing process and the electrical performances of the explosion bonded products. Besides, this paper presents the designing and manufacturing technique of cumulative charges and their time detonating units for cutting off the retired nuclear submarine pipes. Experiments on cutting off the stainless steel pipes by cumulative flow and on the time detonation are made. Keywords: explosive welding, electric, explosion bonded products, retired nuclear installation; pipe; blasting cutting; cumulative charge; time detonation

Jan 1, 2000

By Jerry W. Schweiker

An extensive computer program has been developed which will store and analyze pertinent blast related parameters such as date, time, shot coordinates, charge, delay times, etc. In conjunction with these blast parameters, measured ground vibration information can be stored. In addition to actual seismograph data, predicted ground vibration in terms of velocity (inches/sec) can be generated for selected receiver locations. The magnitude of the blast generated ground vibration is based on scale distance relationships. The program can be used for planning blasts, to satisfy local environmental regulations and for insurance and/or legal purposes.

Jan 1, 1984

By Bradley C. Paul

Similar rock formations exhibit great variability in resistance to fragmentation during crater blasting. This observation was made during an attempt to calibrate the Kuz-Ram blast fragmentation model for crater blast geometries used in a modified in situ mining method for copper. The KuzRam equation is used to predict the fragment size distribution from blasting and includes a term called the "rock factor" to account for the fragmentation characteristics of the material. A data base of field scale crater shots in oil shale was available to supplement more limited data on copper ores. First, the blast geometry terms of the Kuz-Ram formula were modified to fit field data with various crater blast geometries. Rock factors were chosen to center the predicted curve on the curve representing observed fragmentation. Next, five possible sources of variability in rock factor were investigated: the grade of the oil shale, the aspect ratio of the charge, the type of explosive, the charge depth, and the rock itself.

Jan 1, 1989

By Herve Duplaine, Charles H. Dowding

Calculation of response spectra for blast induced vibrations is necessary to fully understand and in some instances comply with frequency or distance related safe blasting criteria. Fortunately, micro-computer systems costing less than $5000 (such as that described herein) can be programmed to calculate response spectra. This system will calculate response spectra from paper as well as FM tape records. It both digitizes (prepares the record for computer calculation) as well as calculates. Programs for the calculation have been written in BASIC, an easy to understand language used with word processors. In addition to describing the equipment and operation of the micro computer the paper will discuss the process of and rules for digitization, use of the computer for record production and will present a simple physical model for understanding dynamic structural response.

Jan 1, 1984

Several surface coal mining operations in North America are attempting to adapt microprocessor-based monitoring equipment as well as programmable logic controllers onto rotary blasthole drills, towards improving overall drill and blast productivity. These Monitoring While Drilling (MUD) systems permit the recording and processing of important drilling parameters such as rotary speed and torque, instantaneous penetration rate and weight on the bit, and enable the operator ultimately to optimize drill and bit performance. MWD systems on production drills in surface coal mines offer the potential to define mine bench geology in detail and in advance of explosives loading. Recent advance s in explosives and initiation technology will require such a detailed knowledge of ground conditions in order to be fully exploited. Additionally, the logic developed from drill monitoring technology will eventually enable full drill automation through feedback and control, once a more complete understanding of the influences of rock mass characteristics on machine performance is achieved.

Jan 1, 1988