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Discussion of the paper of M. E. Lormbardi,. presented at the New York meeting, February, 1915, and printed in Bulletin No. 9S, February, 1915, pp. 209 to 215. I. N. KNAPP, Ardmore, Pa.-Some years ago I made a swinging spider to carry a string of casing in a way somewhat similar to that described in this paper. The ground I tried it in was too soft for its successful operation. The spider had a central one-flange bushing to carry the slips. Under this flange and on top of the spider was a properly protected ball runway, or ball bearing, which permitted rotating the casing when it was in place and supported by the slips.

Jan 5, 1915

By W. L. Dalke

The Minntac complex is a facility for production of iron ore pellets located on the Mesabi Range at mountain iron, Minnesota. It consists basically of a mine, crushing plant, concentrator, and a pelletizer producing twelve and one-half million tons of pellets annually. This paper deals with some of the aspects of the grinding circuits; but prior to that discussion, it might be well to briefly describe the flow of material in the operation. The crude ore, containing from 20% to 25% magnetic iron, is mined by 14-yard electric shovels. .the blasted ore is loaded directly into 50-yard side dump railroad cars and hauled to the crushing plant. Crushing is done in three stages, originally, two 60" primary crushers; four 7-foot standard secondary crushers; and six 7-foot short head tertiary crushers were installed, when the plant was expanded to double its capacity, five secondary and ten tertiary crushers were added. These were duplicates of the original 7-foot standard and short head crushers used in the original construction, there was no expansion of the primary crushers but a one-half-million-ton surge pile of tertiary crusher feed was added.

Jan 1, 1976

By C. D. Litton

This paper describes two new gas diagnostic techniques which have been used successfully to determine: 1) the combustion status of underground mines which have been sealed due to fire (Littol1 Ratio); and 2) the location of fires in abandoned, underground mines or waste banks (Kim Ratio). The Litton Ratio makes use of the rate of change of CO, calculated on both an air-free and methane-free basis, from mine gas samples and compares these values with those expected from a normal, combustion-free environment. The Kim Ratio uses the concentrations of total hydrocarbons, C2 ?C5, less the methane, to arrive at ratio values which increase as combustion intensity increases. The details of these two new techniques, their application to real situations, and their limitations will be discussed.

Jan 1, 1989

Improve the safety, reliability and overall effectiveness of mine stench warning systems and to provide a means of remote control stench injector operation. Approach Industrial gas odorants were analyzed for their suitability for use in mine stench warning systems. A prototype stench injector capable of precise flowrate control was designed, fabricated, and tested using the odorant chosen as having the most favorable properties. Based on the results of the field tests, a second generation injector was developed. The second generation unit features optional remote control operation, and in addition, is simpler to refill and is less expensive than the original injector. A complete second generation system, consisting of two manually operated injectors and one remote controlled injector was in-mine tested through actual mine fire drills. How It Works Ethyl mercaptan mixed with Freon is the predominant stench agent used in the U.S. underground metal and nonmetal mines. However ethyl mercaptan's toxicity,

Jan 1, 1982

By N Slade, D Kennedy

Optimal throughput is a key objective for the successful operation of any manufacturing or processing business. In the mining industry in particular, in order to obtain maximum return on the significant capital investment in the physical assets involved, ensuring continuous throughput is a major focus for the complete leadership team. Failure to meet throughput objectives becomes a major source of distraction for management which too often attempts to solve shortfalls by æforcingÆ and æenforcingÆ production targets. This focus on the short term and the lack of attention to addressing root causes frustrates operators who attempt to satisfy unattainable short-term targets and lose sight of the long-term goal. Mount Isa Copper Operations, Xstrata Copper, North Queensland, had ambitious plans to increase throughput volume by ten per cent within a four month period to allow budgets to be achieved within the financial year. To achieve this, the process had to overcome the interplay of a multi-node (æsiloedÆ) production system and its associated inventories, each node, of which on the face of it at least, had more than enough ænameplateÆ capacity to meet these plans. However, the actual volume achieved at the end point of the system was well below this nameplate capacity and the system operated with an extraordinarily high standard deviation. The key issues in terms of making or exceeding plan were: how to substantially reduce the variability of the system and managing the inventories between nodes, how to synchronise throughput between the production nodes, and how to improve the decision-making ability within the process. In this paper, the implementation team has shown that a revolutionary process view of the operation together with appropriate planning decisions allowed increased throughput to be achieved without further capital investment.

Jan 1, 2006

By R. Dawson Hall

LONG regarded as nearly worked out, the anthracite region still shows promise of a hundred years of life, for means are being found to get bottom, top, pillar, and other coal that earlier generations disregarded as too expensive to mine. Rock drivages and, still more, machinery are making it possible to get such coal. Mechanical methods enable the owner of thin beds to mine these with profit, and the miner recognizes that he must permit the use of machinery or the inexorable laws of economics will deny him opportunity to work. E. L. Dana, Jr., well outlines this situation, which in the past year became definitely established. Stripping also is recovering, safely and inexpensively, coal that past generations regarded as too hazardous and costly for mining.

Jan 1, 1935

By G. T. Lineberry, R. Q. Honaker

Coal extraction typically results in the recovery of pure rock that ranges from small to very large quantities depending on seam thickness and other characteristics. The removal of pure rock may allow the recovery of three times the amount in middling coal particles, which has significant economical benefits. In an industrial example, a 150% increase in revenue was realized from deshaling a low-ash, run-of-mine coal and blending with a processed clean coal product. Deshaling is the process of removing pure rock from coal, which normally involves a high-density separation in a gravity-based process. The removal of the relatively pure rock near the point of extraction has the potential to further enhance the economics of an operation due to reduced materials handling and refuse storage costs.

Jan 1, 2004

By C Beal, S Singh

Sensor-based bulk ore sorting is a form of preconcentration that autonomously measures and physically separates discrete bulk ‘pods’ of run of mine (‘ROM’) or primary crushed material. This case study examines the results of a full scale bulk ore sorting trial undertaken at Cozamin mine in Zacatecas, Mexico in 2019. The bulk ore sorting plant comprised primarily of a mobile jaw crusher, fixed conveyor, MR analyser, and diverter gate. Results of the trial demonstrate that bulk ore sorting could deliver a net improvement in copper metal fed to the processing plant of 6-8 per cent within an equal gross tonnage of ore. Copper metal increases were the result of improvements in mining recovery, where valuable mineralisation is recovered from marginal or sub-grade material that would otherwise be discarded as waste or stockpiled as low-grade. The increase in mining recovery more than compensates for metal losses suffered in the bulk ore sorting plant.

Nov 10, 2020

By Albert J. Shohet

The increasing scarcity of bentonite coupled with the potential of improved pellet strength have created a need for understanding the effects of thorough bentonite dispersion in taconite concentrate. It has been known for more than a decade that under certain conditions substantial savings of bentonite are realizable by using thorough mixing of bentonite as compared to poor mixing. Extensive work done by J. O. Zetterstrom l at the Univer¬sity of Minnesota indicated the effect of thorough bentonite mixing in a controlled laboratory testing. Commercial hardware was not available at the time Zetterstrom1 paper was published and not much work was done until R. L. Stone, J. M. Karpinsky2, did work with Muller mixing. Nabush 3 worked with the pugmill principle, and Hoogovens 4 and Robe River 5 used the fluidized bed principle. It was very hard to convince iron ore industries to improve the mixing of Bentonite and taconite for the following reasons: A. The initial capital investment for improved mixing equipment; B. The relatively low bentonite cost a few years back, which was not enough to justify new equip¬ment investment;

Jan 1, 1976

By B. Qiu

The large surface ground movements induced by underground mining could threaten the safety of the pipelines laid across the subsidence-prone area. Existing analytical methods for the stress analysis of buried pipeline over mine subsidence area were based on the assumption of ?thin? pipeline, which limited their applicability. This paper presents the improved model with the capability to determine the stress distribution of the ?thick? pipeline. The pipe-soil interaction in this model was also updated to adapt various pipe soil contact conditions. In addition, the time-dependent effects of dynamic subsidence effects were also added to the model. A case of protecting a long section of a buried large-diameter pipeline over two longwall panels in a shallow mine is shown. The stress distribution along the pipeline is determined and the overstressed sections are identified. A partial uncovering plan was developed based on the predicted stress and complicated terrain at the site.

Aug 1, 2013

Design a new acoustic monitoring system to more accurately forecast impending rock bursts, and to assist in understanding the rock burst phenomenon. Background Rock bursts arc the major cause of injuries and deaths in deep underground mines in the Silver District near Wallace, ID. Bureau investigations of the rock burst phenomenon resulted in significant improvements in computerized acoustic technology, and achieved limited success in forecasting several large events. Research demonstrated that the location of rock noise, and the rate at which these events occur, are indicators of areas that could fail violently. In minewide monitoring, the typical array of acoustic sensors (geophones) is arranged to cover an entire mine with 16 to 32 separate instruments. The mines intended to be covered may be 7,000 feet in depth and up to several miles in extent. While such an arrangement is capable of detecting and locating large seismic events (rock slippage along natural fractures or faults), the geophones are too far apart to accurately locate mining-induced events at the active workplaces. The Bureau devised a strategy to concentrate the geophones into typical slopes (mining areas about 200 by 500 feet) to record the rock noise in areas where the miners work. By using such a dense geophone array at a mine, the Bureau provided event location and rate information to mine operators who removed workers and ceased production from active mine areas that subsequently suffered rock bursts.

Jan 1, 1989

By M. G. Schuerger, D. W. Park

An improved gage for monitoring fractures in underground openings was successfully developed using the reflection photoelastic technique. The gage may be used to detect crack initiation in mine openings or tunnels so reme¬dial action may be taken to prevent further deterioration. Fringes concentrated around the cracks were spread by using rubber backing. Crack growth as little as 76µm (0.003 in.) up to as much as a 2.54-mm (0.1-in.) width were detect¬ed in this study. Variation of gage materials will provide alternative ranges. The feasibility of the method was tested and calibration was made in a laboratory study. Field study successfully demonstrated the capability of applications in detecting mine roof crack development.

Jan 1, 1984

By Wei Luo

Nickeliferous laterites were characterized by particle size analysis, X-ray fluorescence (XRF), X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDX), Fourier transform infrared (FTIR) spectroscopy and thermal analysis. Results showed that the laterites consist mainly of nickel-substituted lizardite with cobble-like morphology and traces amounts of magnetite and phlogopite. As fluoride ions can react with silicon in the lizardite crystal structure and form metal-fluoride complexes, as well as increase the equilibrium constant of the lizardite dissolution in acid solution dramatically, the addition of minor fluoride salts (0.2wt.% NaF) gave a markedly enhanced metal extraction rate (Ni 81.7% and Co 52.3%) under the experi-mental conditions of particle size d50= 25 µm, 10% (v/v) H2SO4, reaction time 2 h, reaction temperature 90°C, liquid-to-solid ratio 3 mL g-1 and stirring at 500 rpm compared with H2SO4 alone (Ni 69.6% and Co 30.8%).

Jan 1, 2010

To be able to continuously monitor the noise to which underground workers are exposed as a better way to help prevent hearing damage. The Approach: The Bureau of Mines has developed a Time-Resolved Audio Dosimeter which can be worn by miners to record noise level every 30 seconds and store It in a miniature solid state memory. Figure 1 is a photo of the dosimeter. [ ] How It Works: Acoustical noise is picked up by a micro-phone and fed to a sound level meter which produces a d-c voltage proportional to the A-weighted sound pressure level. (As specified by federal regulations, the A-weighted sound pres-sure level approximates the response of the ear by discounting the higher and lower frequency components of the noise.) This d-c voltage controls an oscillator which, together with related circuitry, produces a pulse train having a frequency that's proportional to the noise level.

Jan 1, 1975

A rotary chambered blasthole technique has initially indicated a 30% overall improvement in drill and blast department productivity. The method, developed at several open pit copper mines in Arizona, centers around a chambering tool that can be used with existing high-speed rotary drills. The "Chamber Maker," manufactured by the Servco Div. of Smith International, Inc., produces an enlarged section or chamber near the bottom of a large diameter blasthole (Fig. 1). This enlarged cavity permits a greater concentration of explosives at the bottom of the blasthole, resulting in better fragmentation and reduced hard toe problems, and also lowers the number of blastholes required to break a bench area, says Servco's Gerald W. Laswell. Cost savings can therefore be achieved in reduced secondary blasting requirements, increased shovel efficiency, and subsequently, less shovel maintenance. All these factors would serve to lower the overall mine cost per ton figure

Jan 3, 1975

By Thomas L, Archibald N

The use of oxygen in the Mount Percy cyanidation circuit was investigated, with the aim of improving recovery. Preliminary batch and plant testwork justified a plant trial, and it was demonstrated that the use of oxygen reduced gold leachable from plant tailings by 12 per cent, and was economically viable. Oxygen is now in permanent use. Other benefits of oxygen in leaching were not proven. There were no savings on compressed air costs and no measurable reduction in cyanide consumption, although HCN levels in the atmosphere above the tanks declined. The possibility exists that more efficient use of compressed air for tank aeration could have achieved similar recovery gains.

Jan 1, 1992

By Jeff Smith

Agenda About NORTHPARKES The NEED The INITIATIVE The SEARCH The PRODUCTS The SOLUTION The RESULTS The Northparkes copper-gold mine in Central Western NSW commenced operations in 1994. Copper concentrate is produced and shipped to smelters in Japan, China & India under long term contracts with spot sales to other Asian countries.

May 1, 2006

By Scott, Turner

IN 1933, the monetary metals were produced in a ratio of 6.7 oz. of silver to 1 oz. of gold, the lowest relatively for silver since the period from 1851 to 1865. At the beginning of that period, the virgin placers of California -and Australia began producing almost simultaneously; in consequence, there was an abrupt fall in the high silver side of the ratio that had prevailed through the centuries after America was discovered. The output from the Comstock and other silver-bearing lodes, located a decade after this influx of new gold began, soon restored the production ratio to its former proportion, that is, a relatively large weight of silver compared to gold.

Jan 1, 1934

By J. P. Downey, T. Salisbury, M. Berlin, E. Rosenberg, G. Pinson, R. Christianson, K. Gleason, W. Gleason, S. Davis

"The Center for Advanced Mineral and Metallurgical Processing is developing membrane production technology based on autocatalytic reduction of palladium from solution onto a unique, porous substrate. Surface membranes and catalytic structures are critically important to applications that range from hydrogen purification membranes to petroleum refining. Autocatalytic reduction processes represent a cost effective method of producing stable surface layered structures that have good working lives. These attributes are particularly important in the production of palladium alloy purification membranes used in hydrogen production. Although considerable research has investigated the interaction of hydrogen and palladium alloys, the mechanisms in play while the membranes form are not well understood. Preliminary research has identified three distinct deposition mechanisms and it appears that substantial control over the resulting membrane is possible.IntroductionPalladium-based membranes separate hydrogen from other gases because hydrogen is uniquely soluble in and readily passes through bulk palladium. As currently produced, palladium-based membranes are expensive and have short service lives. These circumstances are due in part to the lack of a complete understanding of palladium or palladium alloy deposition. The Center for Advanced Mineral and Metallurgical Processes (CAMP), in collaboration with the Metallurgical and Materials Engineering Department at Montana Tech and the Chemistry Department at the University of Montana, is engaged in the development of new methods and materials for hydrogen purification membrane production.In membrane production, the palladium requirement depends on substrate surface properties such as surface chemistry, porosity, and roughness. Thin, defect-free membranes have been successfully produced on substrates of porous glass, alumina, and stainless steel. However, the differences in the thermal expansion coefficients of palladium membranes and porous glass or alumina substrates cause problems at operating temperatures. The use of stainless steel substrates is advantageous because stainless steels have thermal expansion coefficients similar to that of palladium and they are stable at the required operating temperatures (Wicke, E., Brodowsky, H. and Ziichner, H. ). Stainless steel is also readily available and relatively inexpensive."

Jan 1, 2012

By Colleagues from Process and Operation departments, Guy Chevalier

"QCM's pellet plant, located in Port-Cartier, Quebec, produces up to 8.6 million tons of iron ore pellets annually. Four different types are produced: three for blast furnace operations and one for direct reduction furnaces. The paper presents the scientific approach that led to the installation of new process equipment to improve the reducibility of direct reduction pellets (DR pellet). The findings, the equipment selection and some post start-up modifications are presented.This low silica DR pellet is used in Midrex and HyL shaft furnaces. A good DR pellet has to meet strict chemical, physical and metallurgical specifications. An important metallurgical property is its ability to release oxygen when exposed to reducing gases. Considering that the market for DR pellets is expanding and being aware that reducibility is critical for our clients, a program to improve the latter was undertaken. Test work showed that one factor which has a negative effect on reducibility is the proportion of particles larger than 75 microns. Knowing that the best way to reduce the amount of coarse particles was to close our open grinding circuits, we began evaluating the most suitable classification equipment applicable to our process operations. We settled on hydro-classifiers based on their very sharp cut and their low operating costs. In light of the hydro-classifiers performance it was also decided to replace the hydro-cyclones of an already closed circuit.INTRODUCTIONAt the Québec Cartier Mining pellet plant, continuous improvement programs are aimed at increasing levels of consistency and improved chemical, physical and metallurgical properties. This is being accomplished while still maintaining pellet plant production volumes to satisfy market demands.QCM produces three types of pellets for blast furnace use: acid pellets, designated as ""BHF"", fluxed pellets, designated as ""BAF"", and low silica fluxed pellets, designated as ""BSA"". For direct reduction, a low silica acid pellet or DR pellet, designated as ""BBS"" is produced. This low silica DR pellet is used in Midrex and HyL shaft furnaces.The demand for DR pellets has been increasing during the last few years and is believed to continue so in the future. Wanting to be present in this growing market QCM found that it would be essential to work at improving its DR pellets quality. Efforts have been focused on improvements in three areas: SiO2 reduction, elimination of sticking and increasing reducibility. Improvement programs have begun with laboratory research followed by plant trials and full-scale implementation as a cooperative effort among QCM, COREM, and key customers."

Jan 1, 2002