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By H. Dundar

The first application of High Pressure Grinding Rolls was in 1985 at a cement plant, for the purpose of capacity improvement. Then various circuit configurations were derived to achieve a reduction in overall specific energy consumption, by transferring more of the grinding required to the HPGR. In most circuit configurations, the recycle of fines is required for effective breakage between the rollers. By increasing the fines amount in the feed material to a specific level within the recycling load, a uniform material bed is created and a higher pressure gradient along the roller width is obtained, resulting in compact flakes, including more fines. The fines recycle results in enhancement of the interparticle breakage. This paper will discuss the effect of the feed size distribution on HPGR performance.

Jan 1, 2012

By H. Dundar

The first application of High Pressure Grinding Rolls was in 1985 at a cement plant, for the purpose of capacity improvement. Then various circuit configurations were derived to achieve a reduction in overall specific energy consumption, by transferring more of the grinding required to the HPGR. In most circuit configurations, the recycle of fines is required for effective breakage between the rollers. By increasing the fines amount in the feed material to a specific level within the recycling load, a uniform material bed is created and a higher pressure gradient along the roller width is obtained, resulting in compact flakes, including more fines. The fines recycle results in enhancement of the interparticle breakage. This paper will discuss the effect of the feed size distribution on HPGR performance.

Jan 1, 2012

By D Reid

The engineering properties of soils and tailings often exhibit significant anisotropy. One area where this has been well documents is undrained shear strength. Materials sheared in directions close to the principal stress direction in situ, i.e. triaxial compression, typically exhibit higher undrained strengths than those sheared in other directions such as simple shear. Importantly, along the most common critical failure surfaces relevant to tailings stability, whether primarily through tailings or a critical foundation layer, saturated materials are generally much closer to the simple shear loading direction than triaxial compression. Therefore, testing undrained shear strength of tailings or foundation soils in triaxial compression is likely to result in overestimation of the relevant strengths for design. Although these issues have repeatedly documented in the geotechnical literature for over three decades, they are not appreciated sufficiently across our industry. In an attempt to address and highlight these issues, a review is carried out of historical reference to the importance of simple shear loading. Attention is then drawn to the techniques applied in three recent post-failure investigations, where simple shear testing was applied. Finally, some relevant laboratory test results from a recent project in which the author was involved are outlined.CITATION:Reid, D, 2018. Importance of the simple shear loading direction to the stability of tailings storage facilities, in Proceedings Mine Waste and Tailings Stewardship Conference 2018, pp 274–284 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 23, 2018

By N. T. Rogers

An accepted statement of fact is that transportation next to agriculture is the second most important industry in the world. The transportation networks of the United States contributed immensely to the growth and prosperity of our nation. My objective is to make each and everyone here aware of the need for communication between geologists, mining engineers, purchasing agents and transportation managers. Only through a cooperative effort is it possible to reap the benefits of transportation in the industrial minerals field. Transportation is often thought of in terms of trucks, rail cars, barges, covered wagons or whatever. If this is your only exposure to the transportation industry then you probably spent most of your life in a cave.

Jan 1, 1989

By J. Severin

Surface mining operations are increasingly involving the design and development of deeper and larger open pits, often with plans to transition into underground mass mining operations. Experiences at the Palabora Mine in South Africa demonstrate the complex interactions between underground workings and the steep slopes above that may lead to slope movements that potentially pose safety and economic concerns. To properly assess the rock mass response to these interactions for planning of future developments, understanding the controlling influence of geological and geomechanical structures is crucial. Preliminary results are presented from a detailed review of historical slope monitoring data from the Palabora Mine, before and after the initiation of block caving 400-m beneath a 800-m deep pit. This paper demonstrates that a detailed analysis of geology and monitoring data can be used to better understand the kinematic controls of complex rock slope displacements and interactions between open pits and underground mines. This investigative treatment of the monitoring data is important in understanding the failure mechanisms prior to undertaking sophisticated 3-D numerical models.

May 1, 2009

By Henry Branes

Para maximizar el retorno de la inversión se aplica la economía de escala pero no se consideran el riesgo financiero al aumentar la escala del proyecto. Las curvas de recuperación metalúrgica vs ley de minera no son lineales. Esto implica elegir un punto óptimo, donde los rendimientos decrecientes de la minería selectiva no justifican el aumento del costo de minado y la reducción de la tasa de alimentación a planta. El artículo analiza las variables más significativas y propone una metodología para definir la capacidad de planta óptima para obtener el máximo rendimiento de la inversión basado en la sensibilidad de una serie de escenarios de planes de minado.

Sep 1, 2017

By Elard Miranda, Carlos Lopez

El éxito extractivo en el tratamiento de los minerales auríferos, depende fundamentalmente de su buena caracterización física y metalúrgica, de modo que para un determinado grado de liberación del mineral brinde información acerca de tamaño del elemento valioso y si este se encuentra liberado o incluido en alguna especie mineralógica; del mismo modo debe conocerse el tipo de elemento valioso, si es oro o electrum y los porcentajes de Plata que presenta este último.

Sep 1, 2017

By K. Hakalehto

El uso de métodos modernos en el uso de chimeneas de las minas en Finlandia permite obtener un mejor desarrollo racionalizado de la mecanizado. En ese sentido, el presente texto señala dos métodos seguros y rápidos para la perforación de chimeneas. La perforación para estas chimeneas se desarrolló en rocas duras duras y fuertes en 1972. Asimismo, el costo, itinerario y velocidad son factores a considerar en el empleo de métodos para perforación de chimeneas.

Jan 1, 1982

By Carlos Virrueta

"El presente texto señala la importancia del comportamiento seguro en el sistema de riesgos aplicados al comportamiento de los trabajadores, salud y medio ambiente para así establecer los lineamientos yresponsabilidades requeridos para realizar el programa de Auditorías de Comportamiento Seguro, fortalecer el compromiso visible de liderazgo de los equipos de trabajo, así como crear y fortalecer en las personas el hábito de la prevención de los riesgos."

Oct 21, 2015

By Jorge Barrios, Gina Pachao

El presente trabajo da a conocer la importancia de la implementación del sistema de caracterización de estructuras en taludes y zonas inaccesibles en mina a tajo abierto, mediante el levantamiento remoto semiautomático que incluye fotogrametría (uso de cámaras de alta definición) y escáner laser 3D, que consiste en el escaneo de la superficie con la generación de nube de puntos espaciales y obtener una superficie digital en 3 dimensiones, que luego será analizada, digitalizada y la obtención de datos estructurales tales como ubicación, orientación (DipDirection / rumbo y buzamiento), espaciamiento, potencia y persistencia).

Sep 29, 2023

By Jorge Alencastre Miranda

El presente artículo es un análisis dinámico estructural de una faja transportadora, (tipo Staker Radial) de una empresa minera a través de modelos conceptuales simplificados y programas computacionales.

Apr 1, 2016

By Federico Ma. Aspíllaga

El presente estudio señala la importancia del control radiográfico que el Departamento de Seguridad e Higiene Industrial realizó al personal de Cerro de Pasco. La empresa -a través de este método de control- conoce el porcentaje de salud y enfermedad de sus servidores. El diagnóstico de las enfermedades neumoconiosis y silicosis deben ser evaluadas por un médico especialista en enfermedad ocupacionales. Asimismo, una vez diagnosticada la enfermedad se busca el control adecuado de la enfermedad, la profilaxis, y se refuerza las medidas de prevención tanto en el ambiente de trabajo como en el trabajador mismo.

Aug 20, 1965

By Oscar Silva C.

El presente trabajo señala la importancia del proceso de entrenamiento como parte de las funciones de supervisión. Por tal motivo, se describen cuáles son las cinco necesidades básicas del supervisor, el concepto de entrenamiento de la industria, cuándo se debe entrenar, el planeamiento del entrenamiento, las relaciones humanas y el entrenamiento. Una vez descrito el funcionamiento del supervisor, se obtendrán ventajas como el convertirse en un ejemplo para su personal, se disminuye la tensión del trabajo y se permitirá todo el tiempo necesario para el estudio y aplicación de técnicas, habilidades, capacitándose de esa manera para ser promovido.

Aug 20, 1963

By Alejandre Monge Gordillo

La siguiente investigación describe las generalidades de la administración de grandes empresas como principios alternativos y más seguros que los métodos del empirismo. En este punto, se revisan nuevas perspectivas sobre la economía de empresas, los aportes de Frederick W. Taylor y sus medidas de administración científica, los principios generales del establecimiento industrial, los conceptos de la concentración del esfuerzo en un campo limitado de actividad, los principios sobre el costo productivo, el significado económico de la "standarización" y las etapas del desarrollo de una empresa por F. W. Taylor. Concluyendo que la aplicación del método científico es factible en una operación industria,l dado que aprovecha exactamente los resultados de otras operaciones y retoma el conocimiento de otras áreas para organizar adecuadamente una empresa.

Jul 20, 1955

By W. O. Macha

El presente texto señala la importancia del Sink and Float como método de concentración que facilita la explotación de minas de bajas leyes anteriormente desapercibidas en la industria minera. El estudio se divide en dos partes: la primera describe las generalidades de dicho método, mientras que la segunda muestra las pruebas metalúrgicas desarrollas con minerales de las minas "Casapalea", "San Cristóbal" , "Yauricocha" y "Tajo Abierto" de la Cerro de Paseo Co., así como las de "Austria Duvaz" "Victoria" y "Germania"de la "Negociación Minera y Metalúrgica Lizandro Proaño S . A . ", y la de "Sacracancha Gale". Como consecuencia de estas pruebas de Heavy Media, se encontró que el 75% de minerales tiene posibilidades de ser pre-concentrados por este método, asimismo la importancia del Sink and Float radica en el campo de los minerales usados corno relleno en las minas y de las abandonadas canchas.

Jul 20, 1960

By Edgar Espinoza A.

Ante el avance tecnológico de la informática, las empresas mineras necesitan adaptarse a los cambios tecnológicos y así optimizar los procesos productivos, como su efectividad. En ese sentido, el presente texto señala la implementación del sistema de información de mina, como una alternativa de solución de un plan integral. El uso de este sistema permite conocer reportes de control diario, semanal y mensual, tanto por zonas, niveles, vetas, et, así como la clasificación por ejecutor, de compañía y contrata, el consumo de materiales, suministros de perforación, sostenimiento y relleno. De forma que el objetivo principal es la automatización de los procesos repetitivos y rutinarios en el Departamento de minas y geología.

Jul 31, 2003

By Alejandra Díaz

La minería es una actividad importante para las regiones de Moquegua y Tacna. Sin embargo, el desconocimiento de su importancia económica -en tanto producción de rocas y minerales industriales tales como la sílice, calcáreos, arcilla común y rocas ornamentales, cuyas ocurrencias y canteras verificadas en estas regiones corresponden el 63% a minerales industriales, 20% a los áridos para la construcción y 16% a las rocas ornamentales- conlleva promover el conocimiento y uso de los minerales industriales. En ese sentido, el presente texto señala el potencial geo-económico de las rocas y minerales industriales que existe y explota en estas regiones y así estimular su inversión en actividades mineras e industriales, relacionadas con el aprovechamiento de los recursos de rocas y minerales industriales (RMI), orientándose a disminuir las importaciones y aumentar las exportaciones capaces de generar divisas.

Sep 14, 2009

By C E. Loo

The cohesive zone has a significant influence on blast furnace operation and performance. The high-temperature behaviour of the reducing ferrous burden determines the properties of the cohesive zone and is studied in a laboratory using a softening and melting test. This paper summarises recent work aimed at better understanding the physico-chemical changes in a ferrous bed during softening and melting. Using a combination of standard, non-standard and quenched tests supported by optical image analysis, this work has highlighted some important differences in behaviour between lump, pellets and sinter as well as between the two lump ores and two acid pellets. As with the two lump ores, one pellet is denser than the other and the denser ore/pellet is also higher in silica.Within the cohesive zone, densification of the ferrous layer leads to reduced permeability and greater pressure drop. From the work presented in this paper, two key mechanisms of ferrous layer densification were identified. Firstly, the formation of fayalite, which melts at low temperatures, can act as a lubricant between particles and lead to densification of the ferrous layer under load. Secondly, reduction to metallic iron is topochemical and fayalite in the outer shell of the particle restricts gas flow to the centre and results in the formation of a wustite core. As temperatures rise, the wustite melts and eventually exudes out of the shell, occupying void spaces between particles and further reducing layer voidage and permeability.This work has shown that density and silica content are two key factors that result in increased densification of the ferrous layer. For porous Australian lump ore, the higher porosity and lower silica reduces the formation of fayalite and limits the formation of the wustite core, ultimately leading to a more permeable bed. The difference between the porous and dense ores was more pronounced with the introduction of prereduction to better simulate blast furnace conditions. This suggests that a porous ore gives significantly better cohesive zone permeability and blast furnace operations than a dense ore.The behaviour of fluxed sinter particles is different in that the silica reacts with lime to form dicalcium silicate. Minimal wustite core forms because relict hematite particles in sinter are only small and reduction occurs uniformly throughout the particle. Even with significant loss of material through prereduction, beds formed from sinter remained comparatively rigid. Studies using a typical blast furnace burden mix of 80 per cent fluxed sinter and 20 per cent porous ore showed that the structures of these beds at softening and melting temperatures are very similar to the sinter-only test. Measurements of bed contraction and pressure drop also confirmed that the introduction of 20 per cent porous ore into a sinter bed did not alter its properties. This is an indication that 20 per cent ore can be easily accommodated by blast furnace burdens.CITATION:Loo, C E, 2015. Important acid ferrous burden properties in the cohesive zone of a blast furnace, in Proceedings Iron Ore 2015, pp 367–376 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 13, 2015

By Kellerwessel H, Oberheuser

Since its invention by Professor Klaus Schonert of the University of Clausthal, Germany, high pressure rolls comminution has attained near total acceptance as the preferred method of size reduction in the cement industry. Over 300 units have been manufactured worldwide. At locations where the system has been installed, considerable energy savings have been realised. These energy savings are generally in the range of 20 to 30 per cent compared to conventional ball mill circuits. However up to 50 per cent power saving has been achieved at some installations. This technology, with the exception of the diamond industry, has up to now had only limited success in ore processing. This has mainly been attributable to the abrasiveness of ores encountered in this industry leading to high wear rates. These high wear rates have given rise to an unacceptably short life time of the wear surface of the rolls, requiring regular replacement. A new wear surface has been developed which has shown to give a ten-fold increase in service life over conventional surfaces. This, together with developments made in machine design now give the units the ability to attain the high availabilities demanded by the mining industry, and therefore to allow this industry to achieve the considerable operating cost savings offered by the high pressure rolls.

Jan 1, 1992

By T. Lilley

The use of membranes in wastewater systems has increased rapidly in recent years. Microporous or semi-permeable barriers augment conventional chemical or biological processes to meet stringent treatment targets. These developments enable elegant solutions to wastewater discharge challenges and extend the scope of water recycle redressing the overall water balance and operational economics Wastewater treatment processes are discussed by reference to the spectrum of waterborne contaminants and the respective membrane separation capabilities. The role chemical pre-treatment to enable physical separation of metals with micro-filtration (MF) is described and how integration of MF with reverse osmosis (RO) is used to control a broader range of dissolved contaminants Membrane configurations are considered apropos function, operational economics and sustainability. These features are exemplified with case studies. Firstly, MF alone following chemical precipitation for the removal of heavy metals, then MF onto two stages RO of different configurations for TDS reduction and waste volume minimisation and finally an open channel RO alone for the reduction of inorganic COD from a leach stream.

Feb 27, 2013