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By Donald T. Robertson

This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.

By Donald T. Robertson, Kurt Hecht, Michael K. Muchard

"This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.INTRODUCTIONDynamic testing of driven pile foundations was originally developed in the late 1960’s and commercialized in the early 1970’s. While the methods of analyzing dynamic test data have improved with the advancement of computer technology, the test method and the sensors used to acquire the data have changed little. In 1998, under a research grant provided by the Florida Department of Transportation, (McVay et al, 2002) an Embedded Data Collector system (EDC) was developed. The collector utilizes two sensor packs, each consisting of one strain gage and one accelerometer, embedded near the pile toe and pile top. Utilizing the toe sensor pack, the system provides reliable real time pile end bearing capacity measurements. This end bearing capacity is combined with a Case Method Solution augmented with an automatic damping calculation to provide the overall pile capacity, pile skin friction capacity and pile end bearing capacity. Also, since the gages are embedded, they have the ability to track all changes from the casting yard (i.e. prestress), driving, and subsequent setup (freeze, relaxation, etc) at both the top and bottom of the pile."

Jan 1, 2017

By Mark Spence, Tom Lardner, Matthew Janes

"IntroductionThe design-build method streamlines project delivery through a single contract between the Contract manager and the design-build team. The design-build method places emphasis on collaborative project management between design and construction disciplines to minimize project schedule, reduce costs, encourage balance risk amongst the design-build team. Since 1985, the percentage of nonresidential design and construction projects has increased from 5% to 45%.1A project carried out in Edmonton, Alberta, Canada will be used as an example to illustrate the challenges of the design-build project delivery method and the merits of establishing a GBR. The project involved a complex slope stabilization as part of an extensive freeway widening. At the project location the roadway was being widened within the base of a historic stream valley into a steep slope with a history of a previous slope failure. The slope was to be steepened through the installation of a series of 14 interlocking arc structures constructed half way up the slope. Access and schedule proved critical to the successful completion of the project.Geotechnique and Site HistoryThe geotechnical investigation undertaken for the site included six boreholes drilled at the crest of the slope to depths ranging from 14.5 m to 30.2 m. Laboratory testing of the soil samples included direct shear tests, Atterberg limits and grain size analysis. The geotechnical report also referenced a previous geotechnical investigation that was carried out in response to a failure of the slope in 1971."

Jan 1, 2015

By Arturo Ressi di Cervia

"The Construction of the Thrust Pits for Jacking of the I-90 Tunnel for the Central Artery/Tunnel Project (Part of Contract No. C09A4) in Boston MA was nominated for DFI’s 2002 Outstanding Project Award. In the judging, the project and the specialty subcontractor, Treviicos Corporation, was chosen for a Special Recognition Award. INTRODUCTIONBoston’s Big Dig, as the construction of the underground artery became known, is undoubtedly the largest urban construction project of this century.The Central Artery/Tunnel Project, or CA/T, to call it by its proper name, runs approximately eight miles through the heart of Boston, five miles of which are built underground while maintaining traffic on the elevated existing structure, while at its southern end I-90 is extended to Logan airport under active rail lines, Fort Point Channel and Boston Inner Harbor.Since the alignment of the road closely parallels the shoreline as it existed in colonial times, the cut and cover construction had to contend with substantial portions of filled ground, not to mention existing subway lines, live utilities, building foundations and, last but not least, the irritable Boston drivers and litigious adjacent property and business owners.Consequently, while it is impossible to single out the most difficult or challenging contract, the jacking of the tunnels of I-90 under the live rails of Amtrak certainly will rank high on the list.Never before, anywhere in the world, was an attempt made to jack tunnels of this size: the South Bay Interchange consists of three 78 feet (24 m) wide by 38 feet (11.6 m) high tunnels, the shortest of which is 167 feet (51 m) long. TECHNOLOGYIn order to achieve this engineering feat it was necessary to consolidate the soil under the track to prevent it from moving or settling during the jacking process. After a detailed analysis of the geological profile to be traversed it was decided that freezing was the most suitable method, since it could be applied to the full range of soils present on the proposed alignment."

Jan 3, 2003

By Alexander Blatt, Franz-Werner Gerressen

Diaphragm walls are known as underground structural elements commonly used as retention systems for excavation pits and shafts and permanent foundation walls or elements. One can anticipate that global urbanization and increasing demands on environmental considerations will need to be accommodated in underground space in the future. These trends show an increasing requirement for diaphragm walling in even more complex conditions, especially in inner-city applications with limited space. Complex conditions in terms of space limitations, especially for inner city job sites, require specifically adapted solutions for slurry, spoil, reinforcement and concrete handling and the related logistics to ensure smooth production. Furthermore, one focus will be given to the QA/QC topics of the production process. Real time installation control, data transfer and reporting systems become more and more important. Therefore, the paper will describe the construction method and the sequence of activities required for the construction of diaphragm wall systems. It will describe also the main equipment that will be needed to execute these works under various conditions. In addition to the general description of the system and the required equipment, the paper will show some site examples for infrastructure projects with their specific solutions when working under space restrictions.

Nov 1, 2022

By Stephan Fisch, Franz-Werner Gerressen

"The use of cut-off-walls (COW) for the open pit coal mines has been used for decades. They have been used to reduce the negative hydraulic impact to the surrounding area caused by the open pit mining. The pile-guided trench cutting system is a worldwide unique technique, originally developed by the engineers of the mining companies themselves. It guarantees a continuous, joint free, COW during a continuous installation process. At this specific site in Welzow, this technique has been pushed to new limits in order to address the local lake region. Depth capability has been designed to about 430 ft (130m), proven are already depth of about 360 ft (110m) at a constant trench width of 39 inch (1000 mm). This project is approximately. 6.8 miles (11 km) long of COW, scheduled to be completed in 12 years period. About 2.05 miles (3.3km) have been installed, which is equivalent of about 3.5 Million ft² (330,000 m²). The system flushes special clay which forms a filter crust at the inner surface of the trench. Only natural clay resources used, in order to achieve the cut-off effect (colmation effect). The paper explains the installation process of the cut-off-wall as well as the equipment systems developed specifically for this project. After a successful start of the first phase of the project, the next step in the advancement of the equipment is already underway to enable the installation of greater depth to approximately 490 ft (150 m +) and beyond. The next generation equipment system is scheduled to start operation around 2018 INTRODUCTIONThis Serbian saying “Bóh je stworil Lužicu a cert je zaryl brunicu – God created Lusatia and the devil buried brown coal underneath it.” captures local communities’ ambivalence towards lignite.Lusatia is an almost entirely flat stretch of land between the Elbe and Neiße rivers dominated by glacial sands. On the surface, the heathland and woodland is hardly noteworthy. However, three large lignite mining regions, two in Brandenburg and one in Saxony, in the east part of Germany, divert the attention to underground level, down to depths of up to 120 meters. Here, seams crisscross the earth like ribbons. They were formed in the Tertiary around 17 million years ago.The mining of the lignite started almost 200 years ago. To enable open pit mining, a suitable dewatering system was required. At first, wells and drainage system were used. With the increasing demand to go deeper to enable full use of the existing resources with greater mining depth, a decision taken back in the 60th of the last century, the amount of water which had to be pumped increased dramatically. In peak times, approx. 1.57 Billion cubic yards per year (1.2 Billion m³/year) had to be pumped. This led to a lowering of the groundwater level for up to 230 ft (70 m), impacting the regional lake landscape. In order to reduce the influence on the water balance, and bring the water level back to pre1970th, a first development took place to implement the use of specific COW system to depth of about 147 ft (45m)."

Jan 1, 2017

By Tom George

"INTRODUCTIONNo. 1 Queens Rd was an existing 10-storey office building founded on large pad footings. This project involved the construction of a 6-level, 15m (50-ft.) deep basement excavated immediately adjacent to the existing building and also beneath the existing footprint of the Southern end of the building. The total perimeter of the new basement was to be approximately 200m (656 ft.) all with a retained height of 15m (50 ft.). It was also proposed to add a further 5 storeys to the building. Approximately 18 of the existing columns supporting the 10-storey building were to have the applied column load diverted from the existing foundations at ground level onto the new piles or basement raft 15m (50 ft.) below.The geotechnical profile consisted of fill for the top 1.5m predominately comprising of clayey sand with a high gravel content from 1.5m to 9m (5 to 30 ft.), a medium dense to dense clayey sand and then below was a sandy clay extending to 15m (50 ft.) ranging from stiff to very stiff. From 15m on completely to extremely weathered siltstone was encountered. The groundwater was measured at 9.5m (31 ft.) below the natural ground surface.DESIGN BRIEFThe existing building columns were founded on large pad foundations up to 4.4m (14.5 ft.) square, founded on the dense clayey sand. These pads would require temporary support to enable the excavation to proceed beneath them. Upon completion of the excavation under the pads new columns were to be constructed joining into the existing columns to transfer the load onto the new raft slab, 15m (50 ft.) below. The existing 10 floors were to be refurbished. It was planned to undertake all the temporary support and transferring of loads while the structure above was only able to provide a dead load. It was decided that any movement of the building would have minimum impact on a skeleton structure. During the temporary support of the columns, movements due to construction activities had to be monitored to understand any potential stresses in the structure above.The original design required beams to be installed under the pads and supported at either end by temporary piles that were to be founded below the level of the proposed excavation. (Refer to sketch 1). Wagstaff Piling considered that this methodology had difficulties in construction at all stages and did not provide facility for transfer of the load without significant movement of the structure above. Wagstaff Piling revised the design to attach beams to the columns above the pads using shear collars. (Refer to sketch 2). These beams supported on the temporary piles could then be jacked upwards to remove loads off the pads. This would enable removal of the pads with minimal movement of the 10-storey building above. (Refer to photo 1 and back cover photo)."

Jan 1, 2005

By Dr. Anup Kumar Mandal, Partha Roy, Shuvranshu Kumar Rout, Dipak Mandal, Biswajit Das

Installation of a new scalping station with bunker, apron feeder, scalping screen, ramp -retaining wall and approach bridge was planned in an existing integrated complex of phosphate fertilizer at a remote place in West Africa. Rock phosphate ROM, transported from mines by a combination of 100 Ton and 150 Ton dumper, would be fed to a steel bunker having capacity of 180 m3. Different options were studied for retaining wall at the junction of ramp and approach bridge. Initially options with conventional RCC Retaining Wall, Gravity Retaining Wall with Precast Concrete Blocks and Reinforced Earth walls were studied. Option with Reinforced Earth was selected as this option was much more cost effective compared to other options. But real engineering challenges cropped up when competent execution contractors were not available nearby the site. To minimize the cost, an innovative option with Stepped Retaining wall was then studied. Geotechnical parameters of native soils, selected for the construction of the approach ramp were determined and it was found that with available poor geotechnical parameters of the native soils, design of stepped retaining wall would not be feasible with respect to available bearing capacity, subjected dead load, live load, operational load and earth pressure. A conscious effort was then made to make the design feasible by improving the geotechnical parameters of the retained earth of ramp near the retaining wall. In view of that, mix design with locally available materials like Silexite, Sand, Laterite, Gravel and Silt at different proportions was made and samples were tested in the laboratory to determine relevant geotechnical parameters. Based on the test results, a suitable mix was selected that had high shear strength, enhanced bearing capacity and improved coefficient of earth pressures. Design of stepped retaining wall was then made with the selected construction materials and construction completed. The plant was successfully commissioned in December. 2021.

Sep 1, 2022

By Leonhard Weixler, Alexander Blatt, Franz-Werner Gerressen

Diaphragm wall technique is usually used to construct structural elements in the ground, commonly used for retention systems, permanent foundation elements or deep ground-water barriers, named Cut-Off-Walls (COW). It can be anticipated that global urbanization and increasing demands on environmental considerations will need to be accommodated in underground space in the future. These trends show an increasing requirement for diaphragm walling in even more complex conditions, especially in inner-city applications with limited space. Therefore, there is the demand to minimize the size of equipment to accommodate such projects. Following this demand, a new trench cutter system, the so-called CUBE System, was recently developed. The complete trench cutter system has been fit into container size dimensions so that it can work in very limited space conditions. In addition, complex conditions in terms of space limitations require specifically adapted solutions for slurry, spoil, reinforcement and concrete handling and the related logistics to ensure smooth production. Due to the limited space requirements, the impact on the surrounding environment is limited. As the system is electric driven, an additional reduction of carbon footprint can be expected. First tests of the system have been carried out and the results will be shared. The paper will explain the construction process and the specific challenges and experiences made for these extreme conditions.

Oct 1, 2022

By Alexander Blatt, Franz-Werner Gerressen

Diaphragm wall technique is usually used to construct structural elements in the ground, commonly used for retention systems, permanent foundation elements or deep groundwater barriers, named Cut-Off-Walls (COW). Recent developments proof, that the technology also satisfies the demands for using the diaphragm wall technique for bulk sampling purposes. Such kind of new ideas required the adaption of equipment and tools for a depth capability never reached before by a trench cutter in any commercial application worldwide. Compared to the development of increasing depths, especially inner-city applications with limited space, demand a minimization of equipment to accommodate such projects. The paper will focus on the developments and solutions generated to fulfill these requirements and will give an outlook to future developments. Further it describes finalized reference projects and will give a general outlook on future trends and developments. The Paper/The Presentation explains as well the installation process in general.

May 1, 2022

By Ameir Altaee

Unconventional means and methods were utilized to install over 650 contractor-designed micro-piles for the replacement of the Bronx approach to the Bronx-Whitestone Bridge in New York City. The method utilized reverse circulation (RC) drill rods and down-hole-hammers (DHH) along with grouting through the DHH bit. The overall construction sequence of drill-down, grout-up, place reinforcing is similar to auger-grout piling. The extremely tough drilling conditions required the use of a percussive DHH. The piling subcontractor refers to this pile as a hammer-grout pile. Project background, constraints and subsurface conditions are given. The proposed means and methods as well as the collaboration between stakeholders are detailed. Results of load testing and production installation are summarized.

Jan 1, 2010

By Leo Panian

Over the last decade, drilled and post-grouted micropile foundations have come to be increasingly relied upon for resisting seismic loads in building foundations on the West Coast. Micropiles have been successfully deployed in a range of soil conditions, in vertical as well as battered configurations, to support a variety of structural systems difficult soils. Their high load capacity in tension as well as in compression, their ability to be installed in confined spaces with minimal overhead clearance, and their ability to be directly tested in an installation have made them indispensable for seismic strengthening of existing structures. More recently, growing industry experience along with improvements in design guidelines have led to wider acceptance of micropiles among engineers and building officials. The increasing availability of the specialized materials, coupled with growing familiarity with drilling technologies among design-build contractors has made micropiles more cost-effective and competitive. For the first time, micropiles are finding applications in the construction of new buildings, where they are combined with shallow footings in hybrid foundations to efficiently resist seismic loads. These new applications rely on more intensive engineering analyses to evaluate the performance of micropile foundation systems and develop detailed requirements for design and construction. This paper describes the design approaches and the analytical methods for the seismic design of hybrid micropile foundations, and provides examples of recent construction projects that demonstrate the application.

Jan 1, 2010

By Tracy Brettmann

The Highway 146 Bridge Expansion Project across the Clear Creek Channel in Houston, Texas was designed on driven precast concrete piles. However, during construction, the piles along one side of the bridge along the main channel encountered obstructions and couldn’t be installed. These obstructions turned out to be the remnants of a previous bridge foundation at this location, which was unknown to the designers since that bridge had been demolished 40 years ago. Those old foundations were massive 20 ft by 40 ft (6 m by 12 m) pile caps 11 ft (3.3 m) thick supported on precast concrete piles 37 to 55 ft (11 to 17 m) long. The foundation re-design for these locations involved installing a single 78 inch (2 m) diameter drilled shaft up to 125 ft (38 m) long to replace the originally planned driven pile supported pile cap. The drilled shafts would need to be installed within very tight tolerances since they were supporting a single bridge column directly above it. In addition to drilling through the obstructions, this work would need to be completed from barges in 30 ft (9 m) of water capable of dealing with both the current and tides affecting this area. The shafts were installed using a multi-step process. The first step involved coring a larger diameter 100 inch (2.5 m) hole through the reinforced concrete pile cap and removing the concrete inside. This was followed by the installation of a 72 ft (22 m) long permanent casing to and removing the soil and existing precast piles inside. Finally, the drilled shaft excavations were advanced to the completion depths (uncased) using bentonite slurry as the support fluid.

May 1, 2022

By Jakub Szary

Excavation and shoring adjacent to the above-grade Gilmore train station and elevated guideway was undertaken in 2019. A perimeter secant pile cut-off wall was constructed to a depth 37 m (121 ft) below ground surface consisting of 1.0 m (3.3 ft) diameter drilled piles spaced 750 mm (2.5 ft) on-center, tied back with soil anchors, and reinforced with W610 steel sections every 4th pile. A bracing/jacking system was also constructed to support 3 free-standing guideway caissons within the excavation. An automated instrumentation program was installed to monitor movements of shoring walls and train infrastructure in real time and consisted of a robotic total station, inclinometers, tiltmeters, strain gauges, extensometers, and anchor load cells. Baseline monitoring was able to establish diurnal and seasonal movements within the structure, strongly correlated with temperature. The system actively monitored various shoring elements and train infrastructure in real time and alerted the project team when values exceeded predetermined threshold values. Remote reconfiguration of the automated system allowed for more frequent monitoring during jacking of Pier 29 in March 2022. Monitoring data was in agreeance with on-site manual surveying results and jacking dial gauges, and proved to be a reliable monitoring system for construction applications.

Sep 1, 2022

By Charles G. Crans, Naresh Gurpersaud

"Toronto’s Union Station, a National Historic Site occupying an entire city block, is the busiest commuter rail transportation hub in Canada. An extensive project is being undertaken to revitalize Union Station while maintaining the historical significance of the building and minimizing disruption to commuters. A significant stage of the revitalization involves excavation indoors, to a depth of up to 5.5 m below the existing floor level to create space for a new transit concourse and a new lower-level pedestrian retail concourse. A hybrid excavation support system utilizing micropiles as soldier piles was constructed over an 18 month period between 2010 and 2011.Development and testing of connections between the micropiles, shotcrete facing, lagging, walers, and tiebacks presented significant challenges. The existing viaduct structure was constructed in the 1920’s on land reclaimed from Toronto Harbour, so there was significant (and ongoing) uncertainty with respect to buried obstructions including relic timber wharfs and abandoned steel and timber piles. Collectively all these conditions precluded the use of conventional methodology; new techniques, installed using modified equipment, and for the first time in the Greater Toronto Area, were required.Details of the existing site conditions, installation challenges, design, construction and performance of the hybrid excavation support system inside this historic structure are presented.INTRODUCTIONUnion Station in Toronto, Ontario is the busiest passenger rail facility in Canada, with 65 million passengers annually and an average of 200,000 passengers each day. Construction of the station was completed in 1920. It has been designated a National Historic Site of Canada and inducted into the North America Railway Hall of Fame in the Facility and Structure category.The Union Station Revitalization Project (USRP) was tendered in 2010 and awarded as a 6-year, $450M construction management / trade contract package. Included was a large scale grade reduction, referred to as “The Dig Down”, to create two basement levels and this required extensive excavation support constructed entirely indoors within the active station setting."

Jan 1, 2017

By Rohrbach

Crosshole Sonic Logging (CSL) testing is commonly used to verify the integrity, quality and ultimately the acceptability of the concrete in structural elements such as drilled shaft foundations, secant pile cutoff walls, and secant/tangent pile earth retention structures. Besides concrete quality, many factors can impact CSL test results (e.g. laitance, air temperature, access tube spacing, access tube debonding, etc.). Effective use of CSL testing requires fully informed qualified practitioners capable of distinguishing between abnormal readings unrelated to deficiencies in the drilled shaft concrete and similar readings indicating the presence or possible presence of drilled shaft defects. Based on data and experience gathered from CSL testing of thousands of drilled shafts across North America, this paper discusses such factors and other information useful when evaluating CSL test results, and provides practical recommendations intended to reduce the potential for incorrect test data interpretation. The CSL testing industry is lacking in a clear, universally accepted guideline for the interpretation of CSL data and acceptance criteria of these concrete elements. This paper proposes terminology and a streamlined process for use when atypical results are obtained. The proposed terminology and method are intended to simplify and expedite the submittal review and approval process. Because construction activities for these elements are often on the project?s critical path, the benefits obtained in terms of project savings and reducing costly delays are undoubtedly valuable.

By Mark A. Rohrbach, Timothy R. Kovacs, PhD Saidin

"Crosshole Sonic Logging (CSL) testing is commonly used to verify the integrity, quality and ultimately the acceptability of the concrete in structural elements such as drilled shaft foundations, secant pile cutoff walls, and secant/tangent pile earth retention structures. Besides concrete quality, many factors can impact CSL test results (e.g. laitance, air temperature, access tube spacing, access tube debonding, etc.). Effective use of CSL testing requires fully informed qualified practitioners capable of distinguishing between abnormal readings unrelated to deficiencies in the drilled shaft concrete and similar readings indicating the presence or possible presence of drilled shaft defects. Based on data and experience gathered from CSL testing of thousands of drilled shafts across North America, this paper discusses such factors and other information useful when evaluating CSL test results, and provides practical recommendations intended to reduce the potential for incorrect test data interpretation. The CSL testing industry is lacking in a clear, universally accepted guideline for the interpretation of CSL data and acceptance criteria of these concrete elements. This paper proposes terminology and a streamlined process for use when atypical results are obtained. The proposed terminology and method are intended to simplify and expedite the submittal review and approval process. Because construction activities for these elements are often on the project’s critical path, the benefits obtained in terms of project savings and reducing costly delays areundoubtedly valuable.1. INTRODUCTIONCSL testing is used extensively throughout the world on many projects to verify the quality of concrete used for drilled shaft foundations, secant pile walls, diaphragm walls, etc. In this paper, these structural elements will be referred to as “drilled shafts,” as they are the most common subject of this test method. In the United States, CSL testing is frequently specified by state and regional transportation agencies, ports, design builders, and others. Although other methods are currently available such as Gamma-Gamma Logging and low-strain Impulse-Echo or Sonic-Echo testing, and new methods are under development such as the Thermal Integrity testing, CSL testing is likely to remain one of the most useful tools for evaluating the acceptability of constructed drilled shafts for quite some time. The popularity of CSL as a testing method can be attributed to two main factors: 1) there is no depth limitation to the method and 2) the apparent ease of interpreting the results. A third advantage of CSL testing is that, when correctly interpreted and with adequate test coverage, it is unlikely to misrepresent a defective profile resulting in acceptance of a defective or inadequate drilled shaft. In other words, CSL testing is very likely to underestimate concrete quality/drilled shaft acceptability within its area of coverage."

Jan 1, 2017

By Mustapha Zergoun

This paper presents the results of load tests to assess the vertical load carrying capacity of concrete expanded base piles, or pressure injected footings, for various projects located near Vancouver, British Columbia, Canada. The site subsurface conditions and load test methods are described for the Vancouver International Airport site and the test results are reviewed under both compression and tension loading conditions. The pile load tests at Vancouver International Airport are compared to load tests at other sites near Vancouver. The pile load test results are reviewed with respect to available methods of estimating the vertical capacity of this type of piles. The effect of ground improvement by densification on the load test results is considered. The limitations of tension load tests on single piles with respect to uplift resistance of pile groups under seismic conditions are pointed out. Recommendations are proposed regarding pile load test methodology to estimate ultimate vertical load carrying capacity of plies for limit state design.

Jan 1, 2004

By Michael W. Neill, O&apos

The performance of foundations that combine the high bearing capacity of rafts (mats) with the settlement reduction capability of piles is described through a summary of 24 case histories. Structures included are high-rise commercial office buildings, governmental buildings, industrial facilities and residential buildings, and subsurface conditions range from soft clay to stiff soil overlying rock. Pile types are bored, augered and driven. Since piled rafts are not commonly used in the United States, most of the case histories are from overseas. In all cases the performance of the foundations was monitored during and after construction. Particular emphasis is placed on measured settlements of the piled-raft foundations, distribution of resistance between piles and raft, and general analysis methods that were used by the designers for various geotechnical circumstances. Finally, patterns of behavior are summarized. In most cases, the piles were not designed to mobilize their full capacities under sustained loading of the foundation; therefore, under long-term loading conditions, the piles typically carried more load than the raft. This paper is the result of a study conducted by ITC-18 (Deep Foundations, Willem Van Impe, Chair) of the International Society for Soil Mechanics and Geotechnical Engineering by a subcommittee chaired by the author.

Jan 1, 2003

By John E. Lens

Driving bridge foundation piles into glacio-fluvial sands and gravels and glacial tills brought surprisingly longer than predicted driving lengths on several recent projects in Vermont. In some instances, piles drove more than 40 feet past refusal depths predicted from Standard Penetration Resistances from borings terminating in glacial till. Overall, piles developed substantially less skin friction than predicted using common capacity formulas and drove as much as 80 feet longer than predicted in the moderate to dense gravelly and cobbly soils. These piles were driven for one to five span highway bridges within narrow valleys with bedrock ranging from 80 to over 200 feet deep. Piles were for both conventional and integral abutment bridges. H-piles were used for a variety of reasons including lower unit cost, better availability, and better ability to drive through cobbly soils in upper strata. Dynamic testing was used to evaluate capacity, including skin friction and end bearing capacity. In order to develop better pile length and capacity predictions for future projects, VTrans and one of their geotechnical consultants are collaborating to develop criteria for improved pile capacity predictions in these river valleys. We are doing this by evaluating driving and dynamic testing data from four projects in comparison with the Federal Highway Administration (FHWA) DRIVEN pile design software, and methods from Myerhof (1976) and Tomlinson (1981). Our overall objective is to provide a basis for choosing appropriate pile types and reliably estimating pile lengths for projects in this terrain. Bridge foundation design projects in other mountainous terrain share similar design and construction challenges to those encountered in these Vermont projects. These include: difficult exploration drill rig access requiring smaller rigs with limited capability to drill through cobbles and boulders deep enough to reach bedrock; limited experience with displacement piles as alternatives to H-piles in this geology; and relatively greater variability in soil stratigraphy between foundations at these sites as a consequence of the relatively high energy depositional environment in mountainous terrain. This paper presents the case history summaries of the pile driving, results of the ?back analysis? capacity evaluations, examples of solutions employed on these projects to address the lower capacities achieved, and resulting pile capacity design guidelines and prediction criteria for these geologic conditions based on data from these projects.

Jan 1, 2007