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By Tapan Goswami, Brent Geoff

Mining multiple steeply sloping coal seams introduces challenges in terms of safety and productivity. Work on steeply sloping surfaces for the processes of bench preparation, mark-out, drilling, loading and blast tie-up, coal cleaning and recovery is inherently hazardous. Furthermore, a large number of mining cycles is usually necessary, as small rounds are required and each layer is separately drilled, loaded, blasted and excavated. This exposes personnel and machines to additional risks and also incurs higher unit costs of mining as machine productivity is reduced. A case study is presented of a mine in New South Wales, Australia where three coal seams are separated by layers of inter-burden rock. Due to the unfavourable sloping nature of the coal seams the conventional practice was to drill and blast each layer separately.

Jan 1, 2010

By Gary Cavanough

The spontaneous exothermic reaction of ammonium nitrate explosives with sulphide-containing rocks, commonly referred to as reactive ground, is a site-specific condition that can lead to spontaneous detonations. Mine sites typically carry out regular assessment of ground for reactivity. In Australia, reactive ground testing is conducted according to the Australasian Explosives Industry Safety Group (AEISG) Code of Practice. This paper presents a new method to assess reactive ground. The new method can be completed on the mine site or in the laboratory. The new method allows samples to be tested in hours not weeks, as required when using the method prescribed in the AEISG Code of Practice. The new method also provides an explanation of why ground is reactive or not reactive, Whereas the AEISG Code of Practice provides a reactive, not reactive or marginal results with no understanding of reason for these results. Case studies on the use of weathering agents, pH, sulphide content and carbonate content will be reported. These case studies identify instances where the testing as per the AEISG Code of Practice provides false positive and false negative results. A false positive result will require the use of inhibited products when they are not actually required which increases costs and reduces productivity due to the need to used multiple explosive products. A false negative result increases the risk of an unplanned initiation of a blast hole.

Feb 6, 2023

By E. Líder, J. Pavez, J. Rivera

The application of new technologies, methodologies, and the use of new products in mining operations is a practice that is becoming more common in the industry every day, added to the new challenges and restrictions found in the operation. In the city of Tierra Amarilla, the interaction between mining operations and the community presents a constant challenge given the proximity to the community and the limitations that this presents. Explosive charge mass, in conventional blasting using traditional explosives (ANFOs, packaged explosives for example) limits the explosive charge lengths (they are reduced), impacting the explosive charge productivity. To improve the productivity of explosive charge and fragmentation, the use of low-density explosives was proposed, allowing the increase of the explosive charge length, trying to maintain the vibration levels within the established limits (2mm/s), preserving the fragmentation of the rock in the required sizes. The present study shows the results obtained from the application of low-density bulk emulsion for production blasting charges using upward and downward fan drillings. During this process, 18 blasting events were carried out, of which 8 were Up-hole loading (average density of 0.75 gr/cc) and 10 with Down-Hole loading (average density of 0.95 gr/cc). In summary, a total of 110,760 tons of ore have been broken, using low density emulsion, meeting the proposed objectives such as: 33% reduction of vibrations, 12% overbreak (within the theoretical design), P80 of 11in and 4.6% in fines.

Jan 1, 2024

By Stephen Mansfield, Saran Sankar

The Sentinel open pit copper mine, operated by First Quantum Minerals Ltd, is located in the North West province of Zambia. The Sentinel orebody is a sediment-hosted, structurally modified deposit in which mineralisation is contained in the phyllite formation, which occurs as a series of layered, continuous sheets having a northerly 20 to 30⁰ dip. The persistent nature of the geological structure can lead to the generation of large slabs when joints are relatively close together or very large blocks when joints are more widely spaced. With standard blasting methodologies, the challenging fragmentation most commonly occurs in the stemming zone and blast interfaces, reducing excavation rates and increasing the risk of crusher bridging events and reduced throughput. A generalised approach to increase powder factor would increase in drill and blast costs and would not be sufficient to target the specific cause of the challenging fragmentation. Implementing differential blast energy based on post blast requirements for different material type, such as ore and waste, and rock mass characteristics is not new in the mining industry. High-energy blasts for ore aim to produce finer materials, enhancing downstream processes such as crushing and grinding, while reducing power consumption and increasing throughput. Conversely, waste rock often requires less energy in order to deliver optimised fragmentation for loading and hauling efficiency. Identifying and applying optimum blast energy to specific material type and geological domains will not only ensure smoother and efficient operations throughout downstream processes, but will have a direct impact on overall profitability of the entire operation. This paper will describe the methods used to model and implement differential blasting across a range of material types in order to deliver the required blast outcomes for ore and waste and the impact on downstream processes and drill and blast unit cost.

Jan 21, 2025

By K. Best, D. Conn

The US Army Corps of Engineers KY Lock Project in western Kentucky presented the blasters and vibration consultants with a set of unique challenges. The blasters on this project were faced with difficult geology and joint set orientation and sequencing of blasts opposite from what the explosive engineer/blasting specialist had recommended. Combining these issues with strict vibration and air overpressure specifications, blasting as close as 7 feet (2.1 meters) from a new lock wall, site topography that influenced the air overpressure, limitations on seismograph geophone placement that led to anomalies in seismograph recordings; surprising lessons were learned by everyone involved in the project and it is the authors’ goal to share this valuable information with everyone in the blasting industry.

Jan 1, 2024

By Raphael Trousselle, William Reisz

The blasting industry is now well into its second decade of commercial use of electronic detonators. As an increasing number of blasters are introduced to the technology, the benefits are becoming more widely monitored and accepted in many surface blasting operations. However, their use in underground applications is not yet as widely established. This is primarily due to the distinct cost dynamics and processes associated with underground lasting.

Jan 1, 2012

By Gerard McAlinden, Daniel Frost, Patrick McAlinden, James McAlinden

In an effort to recover Polychlorinated biphenyls (PCB’s) that had leached into bedrock below the Hudson River in Upstate New York, a shaft and tunnel complex was designed that would allow installation of inclined and vertical wells into the zones of contamination to recover PCB’s by gravity. A joint venture of Merco Inc., of Lebanon, NJ, and Obayashi Corporation, of San Francisco, CA, was awarded the contract for constructing the first Tunnel Drain Collection System in the world. Conventional drill and blast techniques were the most economical method to construct the project but due to the presence of PCB’s and community concerns, innovative drill and blast practices were needed.

Jan 1, 2010

By Paulo Couceiro, Manuel Lopez Cano

"The Panama Canal is one of the most important engineering projects of the modern era and plays astrategic role in the global economy and international maritime trade since its inauguration in 1914. Now, a little more than one century later, the final phase of its expansion program, the largest infrastructure works undertaken since its inauguration, has concluded. This expansion program has created a new lane of traffic along the Canal with the construction of a new set of locks – one on the Pacific side and another one on the Atlantic side -, increasing the Canal’s capacity and its impact on the world’s economy even more."

Jan 1, 2017

By Andreas Gaich

A new 3D fragmentation analysis method for muck piles is presented. It works with aerial imagery from UAVs (drones) and handles entire muck piles with minimum user intervention.

Feb 1, 2020

By Alexandra Yuyali

The objective of this research work is to increase the drilling ratio represented in tons per drilled meter (ton/m) to reduce mining costs. One of the key characteristics of this research is the use of the ITH (in-the-hole) drilling rig with a water-powered hammer, also known as Wassara™. The patented Wassara™ in-the-hole hammer is powered by high-pressure water instead of air. To reach the objective, a new design of the blast pattern was implemented considering the following: Burden from 1.7 m (5.6 ft) to 2.8 m (9.2 ft) Spacing from 1.7 m (5.6 ft) to 2.7 m (8.9 ft) Drill diameter from 89 mm (3.5”) to 102 mm (4”) Drilling length from 15 m (49 ft) to 30 m (98 ft) Borehole deviation < 2% The result of this new design is the optimization of the drilling ratio (ton/m); having as a baseline 5.2 ton/m with traditional equipment and obtaining 13.7 ton/m with the ITH drilling, which generates annual savings of $2.43M.

Jan 21, 2025

By Dennys Huaman, Carlos Rojas

Using the Levenberg-Marquardt algorithm to reparametrize the Kuz-Ram original model equation of the mean characteristic size and assess the errors of both models and their comparisson using different statistics measures like chi-squared or relative error with the usage of the Monte-Carlo algorithm.

Feb 1, 2020

By Cary Moffat, John Kita, Rick Walker

The Lac des Iles Mine, in an isolated area of NorthwesternOntario is a relatively new open pit platinum and palladium mine. They were encountering problems with the equipment and production scheduling when ramping down to begin production on the subsequent benches. A co-operative effort between Lac des Iles Mine operation people, ICI Explosives, and the mines drilling and blasting contractor - Consbec Inc., resulted in a decision being made to use full depth sinking cuts to provide access to the next bench.

Jan 1, 1996

By Stewart A. Silling, C. Mick Lownds, Dale S. Preece, Ali Bhuiyan

GEM (Geologic Element Motion) is a Distinct Element Method (DEM) for modeling blast-induced heave. It was developed with a very fast computational algorithm that efficiently treats many different element shapes utilizing alternating arcs and lines to create GEM elements. The GEM computational technique has been previously documented so only a summary will be included in this paper. New features of GEM are the ability to define the size of the rounded corner radius as well the length of the sides for quadrilateral and hexahedral elements. Circles can be created from a quadrilateral element with zero length sides and four arcs. An additional new GEM feature is energy partitioning between brisance and heave. This physics-based partitioning is essential for accurate modeling of blast results over a wide range of rock and explosive types. It accurately defines the volumetric, pressure and energy state of the explosive gases in a blasthole following detonation. Rock mechanical properties and explosive characteristics are included in the calculations. Example simulations provide comparison of the GEM predicted heave for two different classes of explosive. A GEM simulation utilizing hexahedral elements is compared with previous modeling incorporating circular elements.

Feb 6, 2023

By Billy Rosseau, Mike Cammack, Richard O’Meara, Gustavo Azpilcueta

During the summer of 2014, the U.S. Army Corps of Engineers (USACE) sought proposals to vastly improve and expand the small boat harbor in Valdez, Alaska. It would be a multi-year project, and construction was scheduled to begin in the spring of 2015. One aspect of the project was the construction of a 3,100 feet (1000 m) rubble-mound breakwater to protect a mooring basin. An estimated 208,500 tons (190,000 t) of rock, ranging in size from 160 to 3500 lbs (73 – 1600 kg), were needed to build the breakwater. The Glacier Point Quarry was selected as the rock source due to its proximity to the project and the quality of the rock meeting all of the USACE rock standards.

Jan 1, 2017

By Yogesh Narula

Nevis Bluff Landslide - On September 17” 2000, a rockfall measuring lO,OOOm3 at Nevis Bluff, New Zealand, triggered a loday emergency. It ended when a hazardous column of rock that towered over State Highway 6 was finally shattered. The operation called for unusual and unique solutions using aerial bombing and inverted blasting techniques, not known to have been attempted before under these conditions, anywhere in the world.

Jan 1, 2002

By R L. Mayville

The author explains why the strategic location and important limestone reserves at Chattanooga Quarry led to a decision to extend operating life by continued benching down to lower levels. He discusses the steps taken to accomplish this objective. These include relocation of the primary crusher from the second level to the fourth level, pre-testing of explosives designs and powder factors, control of a substantial water problem, and computer monitoring of stone production costs.

Jan 1, 1984

By Ph. D. Favreau, Favreau Patrice B. Eng, R. F.

Geology is important in mining by helping to identify the rocks which contain sufficient valuable ore to justify their excavation. Geologists give a geological name to each rock type, so geology is a player in blasting; when a blaster has successfully blasted rock of a given geological name at a former site, and he later has to blast rock at another site whose rock has the same geological name, then his first trial often is the same method as he used at the former site, since the geological name of the rock is the same

Jan 1, 2019

By Anderson Meireles, Leonardo Soares Chaves, Raul Carretero Hoz, Carlos Eduardo Soares Feliciano, Renato Jacome Costa

The large iron deposits in the northern region of Brazil located in the Amazon Craton have in common the presence of natural cavities. These cavities primarily occur in the upper layer of the ore body, formed above hematite mineralization. Their origin remains a topic of debate, often associated with hydrothermal drainage processes and erosive evolution. Over time, these cavities have become integral to the local environment, each contributing to the regional ecosystem of fauna, flora, and the significance of speleothems found within them. Managing these cavities poses a significant challenge for iron mines in the area. On one hand, they must preserve the cavities from anthropogenic actions, while simultaneously handling heavy equipment and large volumes. In 2023, the development of the mine took place towards the cavity under study, revealing systematic deviations in vibrations recorded during nearby detonations as the blasting got nearer. To address this, a work plan was put in place, emphasizing a straightforward approach: constructing lithology-specific vibration models, defining charge abacuses, and optimizing timing to reduce charge amplification. Implementing this methodology significantly improved adherence to the vibration limit, resulting in an around 50% reduction in standard error. This paper presents the consolidated work that allowed mining activities to continue in the area through controlled blasting, effectively mitigating potential anthropogenic damage in sensitive areas.

Jan 21, 2025

By Reinhold Daykin, Piers Wendlandt, Nathan Rouse

Drilling and blasting are key components of every hard-rock (i.e., metal/nonmetal/coal) mining operation. Well-executed and maintained drilling and blasting can have a major positive impact on the overall success of such operations. This case study presents the implementation of a new drill and blast engineer position and systematic improvement of the drill and blast operations at a surface metal mine.

Feb 1, 2020

By Felix Degold, Mark Ganster

Achieving a customer optimized fragmentation by using robust data from new technologies e.g. GPS positions of boreholes, fragmentation analysis to calibrate the geology and fragmentation prediction models. The inclusion of the collected data into the blast’s design makes it possible to accomplish a desired particle size distribution.

Feb 1, 2020