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By Mark D. Kirkbride

This paper outlines the process for designing a hard rock blast in an underground coal mine. The coal mine is located in Western Kentucky and operates four continuous miner units at 7 unit-shifts per day. The mine operates in the Western Kentucky No. 11 Seam with local variations from 4.5 - 5.5 feet seam thickness. The seam has sporadic siderite deposits. Usually these deposits do not significantly interfere with the mining process. When previous siderite deposits were encountered they were small enough to drop an entry for a couple of crosscuts. The blasting plan was called for after a siderite deposit was encountered in the belt entry at about one third of the panel length. The other sides of the panel had been previously mined and sealed so the decision was made to mine through the siderite deposit with the continuous miner instead of abandoning the panel. The deposit was approximately 300 feet in length down the belt entry. Mining through the deposit with the continuous miner was expensive in both terms of production and of wear and tear on the continuous miner. A blasting plan for the siderite deposits was designed to minimize damage to the continuous miner should a similar situation occur.

Jan 1, 1999

By Per-Anders Persson

TIGERWIN, now on CD, is a user-friendly personal computer code (running under Windows) which determines the detonation and expansion state of an explosive from its known chemical composition. TIGERWIN is intended for users in the mining and commercial explosives industry who do not routinely program or run Fortran codes. The code allows the user to open a window on the computer screen and enter the initial density and the weight percentage composition of an explosive, ingredient by ingredient. Alternatively, the code can balance the composition with one or more ingredient percentages fixed, while proportionally adjusting the others automatically to give a total of 100%. The equation of state and its parameters can be user-selected from several proven and tested versions of the BKW, the JCZ, and the ideal gas equations of state. TIGERWIN allows the user to select several options for different additional calculations, such as determining the constant volume explosion, the Chapman-Jouguet (C-J) point, the detonation Hugoniot, the expansion isentrope from the C-J point, and point calculations with selectable specific volume and temperature. Additional options include calculations of detonation data with one or more ingredients partially reacted, assuming either temperature equilibrium between reaction products and unreacted material, or keeping the unreacted material “cold” at the initial temperature. Thus the code can run both ideal and non-ideal detonation calculations. The code automatically saves the input and output files in a separate directory for future reference. The output from several calculations can be displayed and printed in the form of a comparison table. In it, the key results of up to five calculations with different explosive compositions can be compared. The results from an individual calculation can be displayed graphically and printed with expansion work, pressure, or temperature as functions of specific volume. A complete listing of the details of the calculation results, similar to those from the original Fortran Tiger calculations, can also be displayed and printed. No computer experience is required to run the code and workshop participants are encouraged to bring in their own formulations to try out on TIGERWIN

Jan 1, 2000

By Finn Ouchterlony

"Recently detailed fragmentation data from blasts fired with electronic delay detonators (EDDs) in the Red Dog mine in Alaska were presented. They include a comparison with pyrotechnic detonators fordifferent in-­-row delays in a standard pattern and EDDs in an expanded pattern. Fragmentation was measured on the belt after the primary crusher. The Rosin-­-Rammler function (RR, two parameters) was used to describe the crusher product. This was combined with the JK SimMet crusher model and the CZM blast model (Crushed Zone Model, three to five parameters) to estimate a reasonable crusher feed (muck pile fragmentation or run of mine, ROM) for each fitted product. In this way the effect of delay timing and electronic detonators on the median fragment size x50 and uniformity coefficient n for both crusher product and the blasted rock was determined. "

Jan 1, 2012

By Scott Giltner, Allan Koski

Blasting is one of the lowest cost yet most critical parts of the mining cycle. This paper discusses the findings of an audit conducted on the blasting operation at an iron ore mine. The purpose of the audit was to review current blasting practices in order to identify opportunities for production/cost improvements. The approach taken in the audit was to observe general blasting practices, their related downstream effects and to compare current procedures to established best practices.

Jan 1, 2009

By R A. Farnfield

Measurement of the environmental impact of ground vibration from blasting operations is based almost exclusively on the peak vibration level generated. This measurement is known as the Peak Particle Velocity or PPV. The recorded PPV is used to assess the impact of the vibration both in terms of structural damage and human response. Limits for vibration are almost universally quoted in terms of PPV levels and, as a consequence, blast design for vibration control is centred around techniques for the control of this peak value.

Jan 1, 1996

By D K. Joyce, B Mohanty

"A variety of initiation modes are currently in use. This includes initiation by single ormultiple detonators and boosters, by detonating cords of varying strengths, and bycombinations of cords and boosters. A lack of clear understanding of the role of initiationon detonation characteristics often leads to under-utilization of the explosives system inblasting. This paper reviews the current practice of initiation in packaged and bulkexplosive products. It illustrates the effect of various types of initiation on energy releasecharacteristics in emulsion and ANFO, through calibrated underwater energy tests. Itcompares energy release under end-inidadon against side-inidadon condition for variousinitiator strengths. The effect of confinement on these characteristics has also beeninvestigated. It is shown that side-initiadon by detonating cord results, in most cases, insignificant degradation of detonation properties. This study also provides guidelines forselecting the optimum mode of initiation for various blasting situations."

Jan 1, 1993

By Geoff Baldwin, Alastair C. Torrance

The use of monitors to assess equipment performance is carried out on a routine basis in many industries. The benefits gained through process control in knowing exactly how the equipment is working far outweigh the initial capital costs of the monitor. In the mining industry several dragline monitors have been developed and installed on equipment through out the world, but to date none has been fully accepted by the industry. This paper describes the use of a sophisticated monitoring system which incorporates an onboard processor to assess both dragline and blast performance. The use of a radio telemetry link for data transfer has removed the need for manual data collection and transfer, leading to a more efficient and powerful system. Significant effort has been put into the development and verification of a dig index to allow blast performance to be objectively assessed.

Jan 1, 1990

By Dale S. Preece, Stephen H. Chung

"In bench blasting, the distribution of loaded explosives with respect to the burden rock has strong effects on digging especially at the toe area. Blast design often focuses on other results such as percent-cast or fragmentation, sometimes leaving a diggability problem at the toe of the blast that is not discovered until excavation. A method for assessing the influence of blast design on diggability has been developed. This method relates the kinetic energy and rock displacement experienced by the material in the muckpile to its diggability. Simulation of the blast along with the calculation of kinetic energy and diggability is done with the discrete element computer program DMC_BLAST(DMC: Distinct Motion Code)."

Jan 1, 1999

By Jacques Monette, P K. O'Connell, Keith Boyle

The mine contracting industry in Canada is no different from any other industry in its quest for productivity improvements. Dynatec Mining Ltd. has focused on drilling and blasting of rounds as an area for improvement. This paper describes the development of blasting long rounds in shaft sinking as well as a description of the lateral excavation system as applied at Aur Resources Inc., Louvicourt Project.

Jan 1, 1994

By B H. A Brown

The components of passive laser survey systems and their relative functions are presented. A general outline of the capabilities and the information available are followed by two case histories. These involve the use of such systems in quarry blasts where loading adjustments and drilling designs were required. Their application in blast casting operations, stockpile measurement, surface and underground construction, and general surveying areas are briefly covered, with comments on the potential for demonstrating a return on an investment in laser survey equipment.

Jan 1, 1990

By E Emery Jr Gray

A need for more delay periods other than those normally manufactured throughout the explosives industry rarely occurs. This paper will discuss one such incident from an analytical view through practical application.

Jan 1, 1976

By Richard B. O'Meara

"The demand by a customer to an Explosives supplier to fulfill a specialised productrequirement was met by a level headed decision to try to satisfy that demand. This paperwill describe the fundamental steps required in order to develop and produce a newexplosives device, while under certain resource constraints, such that the needs of thecustomer and the supplier are met safely and effectively."

Jan 1, 1993

By Jerry W. Schweiker

An extensive computer program has been developed which will store and analyze pertinent blast related parameters such as date, time, shot coordinates, charge, delay times, etc. In conjunction with these blast parameters, measured ground vibration information can be stored. In addition to actual seismograph data, predicted ground vibration in terms of velocity (inches/sec) can be generated for selected receiver locations. The magnitude of the blast generated ground vibration is based on scale distance relationships. The program can be used for planning blasts, to satisfy local environmental regulations and for insurance and/or legal purposes.

Jan 1, 1984

By P D. Katsabanis, S Kim

A number of small scale fragmentation tests have been conducted to analyze the effects of blasting effort on the grindability of granite, granodiorite, limestone and iron ore. Powder factors were modified, post-blast fragments were screened and drop weight tests were conducted on fragments of different sizes to deliver a variety of specific impact energies. The fragmentation from the drop weight tests has been analyzed to examine the effect of impact energy and powder factor on size reduction. A consistent effect of blasting on the various fractions of the fragmentation distribution has been obtained for all rocks used. The effect of powder factor on the impact fracturing of the rocks has been expressed in a convenient relationship between progeny size, impact energy and powder factor used in obtaining the primary fragmentation. It is clear that explosives consumption affects downstream size reduction; depending on the rock, the effect can be substantial at coarser final sizes but very small in the case of grinding to small final sizes. Differences from the expected trend can be attributed to changes in blast design. As an example, the effect of in-hole collision of detonation waves is analyzed.

Jan 1, 2011

By Hu Wenjun

This paper changes the section of copper of copper to aluminum adapter bar into aluminum plate covered one face or double face with copper coat, and changes the conductor material of knife switch, fuse box, plug and socket into steel plate covered one face or double face with copper plate, and manufactures the composite (two layers or three layers) metal plates by means of explosion welding with the plates installed horizontally. Introduced in this paper are the blasting designing technique, manufacturing process and the electrical performances of the explosion bonded products. Besides, this paper presents the designing and manufacturing technique of cumulative charges and their time detonating units for cutting off the retired nuclear submarine pipes. Experiments on cutting off the stainless steel pipes by cumulative flow and on the time detonation are made. Keywords: explosive welding, electric, explosion bonded products, retired nuclear installation; pipe; blasting cutting; cumulative charge; time detonation

Jan 1, 2000

By J P. F Warkentin, A W. Bauer

Recently, significant improvements have been made in both blast design methods and blasting accessories. The introduction of extremely accurate blast delays now allows proper implementation of advanced blast designs. Thus the onus for future blasting improvements has moved from blast design to the need for ensuring that explosives quality is of the highest order. One measurement commonly used to assess explosive performance is the velocity of detonation (VOD).

Jan 1, 1991

By Othmar Mueller

Cable charges are theoretically endless. Practically,they are composed of very long sausage like explosive charges. They are primarily used for excavating ditches in soils. Blasted ditches are necessary in agriculture for irrigation purposes and for canals. Horizontal cable charges can be made by using a single or double strand of detonating cord. They can be placed into the mud at the bottom of ditches and used to clean or deepen the already existing ditch. They can also be used for soil compaction. Cable charges have been used for blasting soil in the Soviet Union, Czechoslovakia, Poland, the German Democratic Republic and Hungary. Their use was first mentioned in the first edition of Weichelt's handbook on blasting (German Democratic Republic, 1949).

Jan 1, 1976

By Robert C. Fouchard, Gordon Chalmers, David E. G. Jones, Ivana Alilovic, Phillip D. Lightfoot

There have been numerous international instances over the last several years in which pumping emulsion explosives has resulted in accidents, apparently as a result of increased thermal sensitivity under these conditions. The key questions for the explosive industry are (1) what are the parameters that influence the sensitivity of emulsion explosives and, (2) how do these various parameters interact. To address the sensitivity of emulsion explosives to various parameters, a study was undertaken using an accelerating rate calorimeter (ARC) and a heat flux calorimeter (HFC). The effects ofthe addition of ammonium nitrate (AN) prills and different grades of aluminum (Al) on the thermal behaviour of emulsion explosives were determined. Additionally, changes in pressure, atmosphere (inert or oxidizing) and sample vessel material were assessed for their impact on thermal sensitivity. Addition of AN prills, fine granular Al or atomized Al did not affect the onset temperature for exothermic decomposition, so that the maximum “safe” temperatures for emulsions containing these additives will be similar. There were differences in the rates of self heating, however: AN prills decreased the rate of self heating, whereas atomized Al increased it. The emulsion formulations containing atomized Al produced small holes in titanium vessels. This phenomenon did not occur in Hastelloy C vessels, providing a reminder that materials of construction need to be carefully considered for equipment used to manufacture or handle emulsion explosives.. Both ARC and HFC experiments gave lower onset temperatures in air than in argon. We attribute this to oxidation of the oil phase by air. This result is significant for dry-running pumping conditions, where emulsion is heated in the presence of excess air.

Jan 1, 2000

In situ, most Taconite is heavily pre-fractured; because of the high cost of comminution of taconite, maximum fracture of pre-existing blocks is desirable. Sustained borehole pressure plays a significant role in fragmentation, especially by penetrating pre-existing fractures. The distribution of explosive-induced energy in the burden in three dimensions was calculated. Data on the comminution of single particles was used, with the distribution of energies and the distribution of pre-existing block sizes, to calculate fragmentation for a case study. The calculation agreed well with the measured fragmentation. Sequential comminution events are much more efficient than single ones, and enhanced fragmentation may be possible with alternative blasting practices. Some important factors in the dependence of comminution on energy input are discussed.

Jan 1, 1995

By Richard A. Dick

Few topics in the blasting industry are more controversial than the proper riming procedure for large-diameter ammonium nitrate-fuel oil (AN-FO) charges, despite the considerable amount of research that has been done both in the laboratory and in the field. The January, April, and June 1975 issues of Emphasis on Blasting contain interesting discussions on priming (5). An ideal primer is one that will surely and efficiently initiate the AN-FO column at the correct location to assure optimum blasting performance. During the 20 years of AN-FO's existence, singlepoint priming, axial priming, multiple-point priming, thermal priming, and shock riming have all been advocated as the "optimum" method. This is not surprising because blasting specialists have often differed on even the most fundamental concepts. To define the optimum primer, we must know what detonation characteristics in the AN-FO column are most desirable. Again, authorities disagree. This paper will discuss conclusions of various studies in an attempt to clear up some of the confusion.

Jan 1, 1976