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By Paul Worsey, Seokbin Lim

In many high explosive applications, the explosives are covered or clad by a metal. This metal cover may serve a variety of purposes including: 1) to protect and prevent the disturbing or misshaping of the explosive during its transportation, handling and use, 2) in many military applications the cover material itself is used to provide a required effect, for example, the shrapnel from grenades, the metallic liner of shaped charges, and the confinement of explosives so they perform optimally, and, 3) in civilian applications in the use of well perforating shaped charges and linear shaped charges used for the demolition of steel structures such as bridges. For these reasons the interactions between the explosives and their covering materials are of great importance in understanding the performance of these devices.

Jan 1, 2005

The common approach of designing blasts on a trial and error basis is quickly coming to an end. When utilizing the full scale blast environment, trial and error can quickly become cost prohibitive and leaves much to be desired in terms of true blast diagnostics. In these situations testing is usually only continued until a perceived improvement is achieved and when the gross undesirables in blast results are removed. This does does not preclude, however, that further improvements of up to 100% or more can not be obtained.

Jan 1, 1991

By Ronald Joseph

Windows-based automated blast loading systems have long being conceptualised and never really taken off in the surface mining sector. However, with the introduction a windows-based automated blast loading and reporting system onto the Mobile Manufacturing Units (MMU’s) at Debswana Diamond Company operations in Botswana in August 2004, a project to automate blast loading (charging) and reporting ensued. This work was pioneered over three phases at Debswana’s Jwaneng Diamond Mine by African Explosives (Botswana) (Pty) Limited as part of the African Explosives Limited’s (AEL) integrated-mining (i-mining) concept. The first phase of the project involved the blast reporting system, at which time an average amount of explosives were loaded into all blastholes and all blast loading information was saved to a Microsoft Access 2000 database on the MMU computer. The second phase of the project, which ran until the end of the second quarter of 2008, involved manual blast plan loading and reporting system using flash disks, and the third phase which was installed and commissioned in the third quarter of 2008 and is currently operational at Debswana’s Jwaneng Mine, involves the automated blast loading and reporting system via Wireless Local Area Network (WLAN). This system is now routinely used to achieve operational and mining efficiency goals at the mine with respect to blasthole charging and blasting, and this paper briefly summarizes the status of this project at Jwaneng Diamond Mine where this technology is currently being monitored and also illustrates the positive mining impact that this innovation brings to the mining operation, both from an economic and efficiency perspective.

Jan 1, 2009

By Michael Swisdak, John Tatom

In a quantitative risk assessment (QRA), the ability to accurately model real-world situations is obviously critical. In the end, the model must be able to represent the effects produced by the detonation of the donor and the consequences on the target. The science that goes into such a model must be carefully thought-out and based on as much data as possible.

Jan 1, 2007

By Chang-Ha Ryu, Hyung Yang, Hyung-Sik Yang

Ground vibration by rock blasting causes many environmental problems to adjacent structures and human bodies. Growing concerns have been given to the effects of dynamic loading induced by blasting works near safety-related structure like nuclear power plant, hospital, broadcasting station, research institute and tish farm, etc. In order to ensure the safety, rational safe criterion should be established. It requires development of a model to predict the design parameters through more systematic measurement and analysis. Primary estimation by adequate model with general parameters will be very useful for safe design and understanding the possible hazards in advance.

Jan 1, 2001

By Charles Zdazinsky

Back-break induced from blasting is a concern in open pit metal mining because it compromises the conditions of the pit’s final walls. Final walls that have excessive blast induced damage commonly require extra attention and can often lead to increased cycle times. Most importantly however, the safety conditions of a back-broken region can be significantly compromised and it must be addressed to prevent injury and/or damage to equipment. This occasionally results in the necessity to alter mine plans to prevent an incident from occurring in a back-broken region which can be costly to the mine.

Jan 1, 2014

By Wesley L. Bender, James E. Murray

Pre-blast surveys are often conducted solely to document existing structural conditions and uncover potential problem areas. This paper presents a case history where the pre-blast survey was also used as a vehicle to initiate a public relations program with the occupants of a large apartment complex adjacent to a major excavation site. The public relations program, in conjunction with good blasting practices, succeeded in keeping complaints to a minimum. The presentation includes an overview of the project, details of the public relations program, some of the blasting methods that were utilized and a recap of the complaints received.

Jan 1, 1988

By Ian A. Niell, Alastair C. Torrance

A joint research programme conducted by BHP Central Research Laboratories and Du Pont Wesfarmers Pty Ltd examined the effect of the size of cast primers on the run up and steady state detonation velocities of ammonium nitrate based explosives as a function of blasthole diameter. Both continuous and point to point velocity of detonation measurement techniques were used. The field trials examined a number of the Du Pont HDP series of primers in conjunction with ANFO, emulsion and watergel explosives. Results indicate that the run up velocity of 187mm diameter ANFO charges is negligible using cast primers as small as 1509. However, emulsion and watergel explosives did exhibit run up in both 187 and 311mm diameter blastholes, independent of the size of primer. This could last from 7 to 10 blasthole diameters.

Jan 1, 1990

By Stephen P. Case, Stephen Castellucci, William Parsons

In this paper, the authors present a step-by-step discussion of dimension stone production at a New England granite quarry. The quarry mines a rare pink granite which is used for facings and panels in the construction of high rise buildings around the world. The discussion includes geological considerations, block layout, drilling, explosives loading, block handling, and mobile equipment utilization.

Jan 1, 1990

By Mark A. Rugen

It may be difficult to imagine but small engineering companies do exist, even in relatively large cities like San Antonio. Due to the limited capital available for the purchase or use of equipment such as computers, many times the small company must evaluate a blast damage claim by limited means. This paper will discuss how a relatively small company has managed to become the leading blast damage experts in an area without the use of computers or sophisticated equipment. It will be shown that a single individual in a company who is familiar with vibration theory, local soil conditions and who does not mind spending long hours with a calculator and reference books can satisfy both the insuranc e adjuster or attorney, and the homeowner concerning the claim. Several examples will be given which show the typical flow of work and the ultimate outcome. This paper will focus on the special problems encountered by a small firm and how these can be overcome, and the unique interaction of a small engineering firm with both the insurance adjuster/attorney and the homowner that can lead to an equitable settlement of the claim.

Jan 1, 1983

By Ruilin Yang

This paper presents a fragmentation model for large production blasts. The model uses peak particle velocity (PPV) induced from the blast as a controlling parameter to predict the fragmentation size distribution. The PPV can be related to shock pressure or strain under a given rock condition. The fragmentation size is calculated at three-dimensional grid points within the blast volume. The grid size defines the calculation resolution of the model. The fragment size distribution is assumed to be in the same form as the crack distribution within a cube (of the size equals to the grid size) surrounding a grid point. The crack distribution in rock from impact is based on the finding from previous researchers (Seaman et al., 1976). The fines and oversized blocks are calculated explicitly. The summation of the size distribution at all calculation grid points over a specified volume of the blast yields an overall size distribution for the volume.

Jan 1, 2015

By Cathy Aimone-Martin, Kristin Dunlap Kolden

Blasting was conducted for the Army Corps of Engineers (Corps) in the Columbia River near Saint Helens, Oregon during 2009 and 2010 to deepen the navigation channel as a final phase of a dredging project to accommodate larger container ships. The Columbia River Channel Improvement Project (CRCI) required 4 months to blast and dredge 300,000 yd3 (229,366 m3) of basalt from the bottom of the channel to allow Post-Panamax vessels with drafts up to 50 ft (15.2 m) access to the Ports along the River. Explosives charges were limited to 90 lbs (40.8 kg) per delay for the protection of fish and marine life in the area. A fish mortality study and marine mammal monitoring program was also required by the Corps. Underwater overpressure monitoring was required for each blast and peak overpressures measured 10 ft (3.1 m) above the river bottom 140 ft (42.7 m) from the closest blast hole were not to exceed 70 psi (483 kPa) with a cautionary level of 40 psi (276 kPa). Specifications required sampling rates of 500k S/s and PCB Peizotronics tourmaline pressure sensors. The Corps granted permission to co-locate additional ceramic-type sensors at different sampling rates to design redundant monitoring systems 140 and 300 ft (42.7 and 91.4 m) from blasting and develop a site-specific overpressure attenuation model for the project. This paper presents the correlations of overpressure with cube-root scaled distance factors, a comparison of measurements using three different pressure sensor systems, and a discussion of blast design influence on overpressure measurements.

Jan 1, 2014

By Joel Warneke, Cristian Caceres, Ed Mchugh

NIOSH researchers collected basic data from two blast rounds at the SSX-Steer Mine as a component of a larger study on controlled blasting, the goal of which is to reduce injuries from falling rocks in underground mines. Drilling and blasting procedures at the mine were observed. Rock mass property data were collected, a program of seismic monitoring and analysis was conducted, and 3-D laser survey scans of the workings before and after each blast were performed. The geologic data showed that the rock mass quality was characterized as poor to very poor. It was essentially uniform within the panels examined. The recorded seismic data indicated that fill material acted as an effective damper to seismic energy. The pre- and post-blast laser scans showed both over-break and under-break conditions, highlighting the problems associated with blasting a weak rock mass. By comparing the achieved results to the intended design, potential improvements in the drilling and blasting practices can be identified. Comparison of these data with similar data from other mines will help define how various combinations of rock and fill behave during blasting. Through studies such as these, data collection procedures and analysis techniques can be refined. An ultimate goal is to develop blast procedures tied to rock mass characteristics that can minimize damage to rock in the perimeter of the opening, limiting the amount of loose rock and improving the safety of miners.

Jan 1, 2008

By Dwayne Tannant, Jeffrey Loeb

Blasting techniques and protective measures exist that can mitigate risks associated with flyrock and the nuisance of vibration, and overpressure. However, these are often misused or not used because there are no prescriptive regulatory requirements and typically urban blasting guidelines do not exist. The relationship between the increasingly negative publicity that the urban blasting industry receives and the existing state of regulatory control on blasting in urban environments is presented.

Jan 1, 2012

By Wayne Rogers, Sarma Kanchibotla, Alan Tordoir, Bryon Bisiauz, Seth Ako, Eric Engmann

Blast induced rock mass displacement can have a significant impact on ore loss & dilution. The mischaracterization of the grade boundaries both prior to, as well as a result of blasting can lead to significant financial losses on account of ore loss and dilution. Ore dilution occurs when waste material is miscategorised as ore and sent for processing diluting the run of mine head grade and recovery. Ore loss takes place when valuable mineral is miscategorised as waste and sent to the waste dumps, thus never being processed and recovered.

Jan 1, 2012

By Dale S. Preece, J Paul Tidman, Stephen H. Chung

A discrete element computer program named DMC_BLAST (Distinct Motion Code) has been under development since 1987 for modeling rock blasting (Preece & Taylor, 1989). This program employs explicit time integration and uses spherical or cylindrical elements that are represented as circles in 2-D. DMC_BLAST calculations compare favorably with data from actual bench blasts (Preece et al, 1993).

Jan 1, 1997

By Terry L. Cook

RAG Coal West, Inc., Belle Ayr Mine is located in the heart of Wyoming’s rich Powder River Basin coalfield. Belle Ayr utilizes an open pit, truck/shovel operation to strip the overburden off the 70’seam of sub bituminous coal. Our excavation capacities consist of a 301 Marion with a bucket size of 52 cubic yards, and a 4100 XPB P&H with a capacity of 76 cubic yards. Production levels on these machines are closely monitored utilizing the Modular Mining Dispatch system. RAG Coal West, Inc. is a coal mining business that utilizes the effectiveness of teams as one of their strategies. Technicians have a certain amount of control over their own Team Process. The Drilling & Blasting Team is an assortment of blasters with varying experience levels. We have been able to think outside of the box when it comes to certain “proven” methods of blasting.

Jan 1, 2004

By Mark S. Stagg, Norman S. Smith, Rolfe E. Otterness, Stephen Rholl

Blast design parameters were studied in an attempt to quantify their relationship to rock fragmentation. The Bureau of Mines conducted a series of 29 reduced-scale shots at the University of Missouri-Rolla's experimental mine with bench size from 40 to 80 inches. Design parameters varied were burden, spacing, explosive diameter and stemming-explosive length. The shots had 3 or 4 blastholes fired at delays of 1-4 ms per foot of burden, based on previous tests that showed hole interaction could improve fragmentation by 12 to 20 percent over single-hole shots or simultaneous firing. All rock, 2000 to 23,000 pounds per shot, was screened and weighed to determine the fragmentation size-weight distribution.

Jan 1, 1991

By John R. Coulson

A survey of federal and state licensing requirements for blasters employed on the surface and underground was conducted for the Bureau of Mines. Subdivisions include surface and underground (large and small), metal, nonmetal and coal. The requirements for certification, class of license, available training, types of testing and enforcement practices are discussed. Included are recommendations of some of the industry trade organizations.

Jan 1, 1980

By Lars Osen

Both fragmentation and safety can be improved by following proper procedures in loading boreholes. Proper loading procedures such as primer location, borehole sealing, decking, and stemming along with the hazards of dropping on primers are presented. Discussions follow on the reason for the use of each procedure along with the possible consequences such as hazards, misfires, or poor fragmentation.

Jan 1, 1985