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By Gary B. Hemphill

Each year the demand for precision blasting increases due to the reduction in the amount of prime land. More site preparation and hone building requires blasting than they did a decade ago, Because of this increased need for blasting in more populated areas, the need for blasters and engineers knowledgeable in work involving blasting nets has increased.

Jan 1, 1978

By Bengt Niklasson

"A test stope at the Luossavaara Research Mine in Kiruna, Sweden,was divided into four different modules in which various hole patterns and explosives were tested in order to evaluate:1. The optimum combination of explosive and hole pattern2. The resulting fragmentation3. The damage to the surrounding rock4. The application techniques of the VCR mining method"

Jan 1, 1985

By Raymond V. Adolphson

Use of explosives effectively and safely has come a long way since its discovery and early stages of development. The need to objectively and functionally train personnel in the safe and effective use of explosives became forcefully apparent in the early 1930's in Forest Service work at the start of the Civilian Conservation corps program.

Jan 1, 1978

By Abraham Lindo

Panama’s current economical growth demands an increase in electric power supply; projected energy supply for 2012 exceeds the demand by as little as 2%. In an effort to comply with the demand, several different hydroelectric projects, promoted by the government, are currently under construction and each of them vary in generating capacity, construction design and complexity.

Jan 1, 2013

By V R. Sastry, D P. Singh, N R. Thote

Rock parameters which are uncontrollable impose restrictions on the procurement of desirable fragmentation. Blast design parameters which are controllable prove to be important tool in blasting operations. An attempt was made by the authors to investigate parameters which causes big oversize boulders in overburden blasting. A case study of coal mine is discussed in this paper.

Jan 1, 1995

By P. Lozada

The objective currently demanded from controlled blasting techniques is to minimize damage to the remaining rock mass while protecting the integrity of mine walls and ensuring the quality of the fragmented material for easier extraction. Finding this balance represents one of the three main challenges faced by large open-pit mines. They must achieve mine stability by complying with slope designs while also maintaining good results in terms of fragmentation and equipment productivity. The main constraints are related to unfavorable geological conditions, water presence, limited drilling diameters and available explosive products, as well as managing drilling times and blast scheduling, among others. For slope control, in addition to presplitting, blasting designs generally include buffered rows, drilled with smaller diameters, and loaded with fewer kilograms of explosives than production holes. The objective is to reduce the powder factor (kg/t) to minimize the energetic influence on the walls and attenuate damage. However, this often requires using very short charge lengths compared to the bench height (one-third or less) and reducing the pattern geometry, which increases the number of holes per ton and drilling costs. This traditional technique of reducing powder factor in the buffered rows has the main limitation of not being able to distribute the explosive energy throughout the entire column, leading to fragmentation issues mainly in the steaming area. Measurements conducted by Orica in their operations indicate at least a 30% increase in P80 particle size in the buffer zone associated with this condition. To improve energy distribution, techniques such as decking, or vertically decoupled charges can be employed. However, these techniques cannot be applied under wet conditions, and strict control over implementation quality is required to avoid deviations, which increases loading operational times and resource required. In this sense, the use of less energetic and lower-density explosives is a better alternative. On one hand, they allow for complete charge columns in the buffered rows, ensuring homogeneous fragmentation, and on the other hand, they reduce the energetic influence on the slopes, significantly decreasing vibration levels. With less energy per kilogram of explosive (MJ/kg) and less charge per linear meter (kg/m), it becomes possible to handle higher specific charges and longer explosive columns, providing flexibility in drilling and loading design options without compromising slope stability.

Jan 1, 2024

By Scott G. Giltner, Alex Schwenk

An iron operation sought to extend the life of the mine by conducting a major pit pushback in an area close to several public structures and the neighboring town. The result of the pushback would make millions of tonnes of ore available for mining allowing many additional years of taconite mining. This paper discusses the initial development blasts conducted for the pit pushback. For the development blasts, it was determined that no fly rock should leave the mine site and that the blast vibrations should be as low as possible, but specifically under 19 mm/s (0.75 in/s) at a nearby sewage treatment plant. One issue complicating the blast design was the variation in hole depth within any given blast. For the initial sinking shot, the hole depths varied from 6.4 m (21 ft) to 12.5 m (41 ft). In the subsequent blasts the hole depths within each blast could vary up to 5.8 m (19 ft). Various tools were employed to design the blasts to ensure there was no fly rock and that the blast vibrations were as low as possible. UAV surveys of the blast areas were conducted to provide a 3-D representation of the free faces and bench surface. The 3-D point cloud produced from this was used to measure the shape of the free faces. Once the shape of the free faces was quantified, it was possible to establish proper placement of the crest holes and develop a custom explosive load for each blast hole. In addition, signature hole analysis was performed for each blast to determine the optimum delay time that balanced the need for minimal vibration, prevent fly rock, and a well fragmented muck pile. Electronic detonators were applied to achieve the necessary control of the blast that balances these three concerns. The results of the seven blasts conducted to date provided the desired results. The peak vibration level at the sewage treatment plant for the seven blasts was 10 mm/s (0.40 in/s). The only fly rock occurred when there was a miscommunication in the blast design resulting in under burdened holes on the front row. To date, the mine has been able to safely expand the pit into an area that will add many years to the mine life. The muck piles have been well fragmented with reports from the shovel that they have all dug well.

Jan 21, 2025

By Andrew F. McKown, Robert A. McClure

This paper will describe a trench blasting case history in close proximity to several adjacent structures, including a bridge abutment, railroad tracks, and utility pipes. Some design considerations involved in close-in blasting will be discussed, including allowable peak particle velocities and prevention of rock block movement. The importance of several trench blast round design factors is pointed out, including choice of explo sive to prevent propagation, maintaining a sufficiently high powder factor, and mucking out for maximum relief after every round. Vibration monitoring and good record keeping are shown to be important in order to evaluate blast problems and make modifications to round designs.

Jan 1, 1988

By Dale S. Preece, Ruilin Yang

"Air-decks are often employed for presplitting along the final highwall of a blast and are sometimes also included at the bottom or in the middle of explosive columns in the production portion of a blast. Shock wave physics is an important part of air-deck behavior since the bulk explosives in the column impart a shock into the air-deck where the air shock then passes through the air-deck at a rapidlyattenuating velocity. Through both high-fidelity modeling and shock physics theory it is shown that theresulting pressure in the air-deck is two orders of magnitude less than the detonation pressure of theexplosive."

Jan 1, 2017

By Thomas L. Barkley, Michael A. Indihar

The new Cyprus Northshore Mining Co. has taken the previous blasting methods of Reserve Mining Co.'s mine in northern Minnesota and adapted them to a new competative Iron Ore Industry. Cyprus was challenged to develop new blasting methods to reduce costs and improve results over the previous mining operation. Many of the older procedures have been kept, but others have been changed in ways that bring the mine operation up to state of the art technology. In addition, unique ideas not previously tried in the North American Iron Ore Industry have been instituted. So far, this has reduced Cyprus's blasting costs by 70 percent.

Jan 1, 1991

By Yang Ruilin

Bulk gassing technology is a growing trend in the commercial explosive industry. The gassed bulk products produced differ from microballooned bulk products or cartridged products. It is easy to know the loaded or in-hole density for microballooned bulk products or cartridged products, whereas it is not as straight forward to know the m-hole density for gassed bulk emulsions. The loaded density is one of the key parameters affecting explosive performance and therefore it is important to have a field technique to monitor the in-hole properties of gassed bulk products in order to accurately predict the blast performance and to ensure efficient use of the products.

Jan 1, 1999

By K. Ram Chandar, Vedala Rama Sastry

Fragmentation and muck pile profile together play an important role in optimizing the excavation costs for given geo-mining conditions. Initiation system is one of the vital parameters influencing the fragmentation and muck pile throw (profile). An attempt is made through this paper to study the characteristics of muck pile produced in addition to fragmentation. Two new parameters namely “throwburden ratio” and “muck pile ratio” are proposed for assessing fragmentation and movement of material. Field investigations were carried out in a limestone mine in southern India with shock tube and detonating cord initiation, using four initiation patterns, keeping other parameters like burden, spacing,delay timing etc. same.

Jan 1, 2008

By P. D. Katsabanish

Air decking applications are examined using numerical modelling and the AutodynTM code. The mechanism of damage is illustrated and discussed. Air decking is shown to provide advantages over stemming when powder factor is maintained. The current effort does not support reduction of the explosives column in favour of air decking. In a similar fashion, bottom hole air decking increases fracturing in the area of the air deck, compared to when the same volume is occupied by inert materials; however air decking does not appear to reduce the requirement for subdrilling. The apparent discrepancy between the numerical results and some field observations reported in the literature is discussed.

Jan 1, 2005

By J Silva Castro, Braden Lusk

Information management is important in all disciplines. In mining; collection and analysis of information before, during and even after mining is a keystone to performance. During mining, information is useful to optimize the resources and make appropriate decisions. Current technologies allow for collecting information in real time. Records of blasting activity at the mine are common practice in surface coal mining operations. The most common blast information recorded contains the location of the blast, scaled distance, geometry of the blast, weight of explosive used and quantity of blasted rock. Sometimes due to the proximity of protected structures, seismograph evidence of the particle velocity and airblast levels is required. However, in the majority of cases, the seismograph information is not linked to the blast information. Blast related information is recorded separately from the seismograph information and seismograms are little more than an attachment to the blast record. This fact makes simultaneous visualization and analysis of the technical details of the blast with the vibration and airblast information difficult.

Jan 1, 2012

By R Mancini, G Borla

This paper analyses the first results of a part of an EEC research project ("Blasting control for underground mining"). This research that involves three universities (Paris, Torino and Leoben) has been carried out at the Eisenerz test mine in Austria. In the experimental campaign here reviewed, parallel holes rounds have been fired "decomposed", which means with enough delay between the explosions of the successive blastholes groups to allow for a separate evaluation of their effects on the rock. The seismic effects have been recorded by geophones placed at small distance from the blast, the aim being to find out correlations between the features of the seismogram and the good or poor performance of the single blastholes, or of the groups pertaining to the same delay. Indeed, the seismogram is the only safe and cheaply obtainable description of what happens during the blast. The seismogram should be transformed in a diagnostic tool in the round 'calibration' stage, and in a routine control device during excavation.

Jan 1, 1995

By Satish Kate

Mining of Iron Ore in India is done by Surface Mining methods and most of the deposits are massive and are occurring in Hills, surrounded by green forest cover. While majority of iron ore produced are from mechanized mining systems, some quantities are also produced from semimechanised mines. In mechanized mines, apart from state-of-the-art level of mechanization, the Run-off-Mine ore is subjected to multi-stage crushing, screening and washing/beneficiation, for improving the grade and ensure segregating of different size range. The steel plants within the country have been operating their own captive mines, where both lumps and fines are used in their furnaces. In case of mines, which exclusively supply ores to export market, the lumps produced yield very high price and thus efforts are being made to maximize lumps recovery. The mine, where the author had been associated, is an export-oriented mine which supplies iron-ore to Japanese steel plants.

Jan 1, 2004

By FM Murray

SAFEX International is a global organisation with more than 85 members, all of whom are manufacturers of explosives. On joining each member signs a declaration saying that they are willing to exchange information with regard to any accidents or near misses they may have in order to prevent the recurrence of the incident. SAFEX International was formed 50 years ago in Europe and has now built up a database of more than 700 accidents in the explosives business. Once every three years, an International Congress is held in which members address specific safety themes associated with the explosives industry, and also give details of "what went wrong?", "why?", and lessons learned. The next Congress will be held in Amsterdam between the 29th May and the 1st June 2002. This paper describes the operation of SAFEX International, which is dedicated to the international exchange of experience on industry connected accidents of the explosives business.

Jan 1, 2002

By F O. Otuonye

Full-face blasts were fired in a 12 x 8 ft drift of an underground hardrock mine in a basalt formation with porphyry copper to study the effects of drill pattern and explosive type on the size distribution of the resulting muckpile. Each muckpile produced by five full-face blasts was sampled four times with a scooptram equipped with a 5-cu yd bucket and the size distribution of the broken rock in each bucket was determined by screen analysis. Results show a strong dependence of the fragment size distribution of muckpile on the blast pattern and explosive type for a given rock type. The mean fragment size of the broken rock was compared with the predictive equations of other investigators. Random sampling of the muckpile from full-scale blasts and screen analyses of the samples are recommended in assessing the size distribution of the broken rock because of scaling errors that are inherent in full-scale blasts when designed from results of small-scale tests.

Jan 1, 1985

By Mark S. Stagg, Rolfe E. Otterness, Stephen A. Rholl

The Bureau of Mines fired seven test blasts in a 22-ft bench of limestone, screening the material to investigate the influence of explosive type and between row delays on fragmentation. Four 4-hole, single-row test shots were conducted evaluating dynamite, ANFO, emulsion, and a 60-40 emulsion-ANFO mix. Three 12-hole shots, with three rows of 4-holes, evaluated delays between rows of 24, 36, and 120 ms. Accurate in-hole electronic delays were used, firing within 1.5-ms of the nominal delay. All seven shots had a 6- to 7-ft burden, 10-ft spacing, with a hole diameter of 3-1/2 in fired on a 12-ms delay between holes in the row. The tests were instrumented with strain gauges grouted in the burden region examining stress wave and gas pressure effects. Fiber optic probes were used to confirm timing and to obtain detonation velocities.

Jan 1, 1989

By Chuck Kliche, Bill Clements

This paper relates some of the experiences, good and bad, of blasting adjacent to residences of the primary author during his 15+ years of field blasting in the Northern Great Plains region. During this highly-rewarding blasting career, the author has become aware of two major issues in residential blasting: 1) What we call “Risk/Reward Ratio.”Some questions that must be asked by the blaster prior to taking on any blasting job include: - Can we eliminate or minimize the risk? - Is the reward worth the risk? - Do I have a measure of “nervous confidence” about the shot? 2) Public Relations. Two key elements to public relations are: - Notification - Education All the education in the world to the adjacent populous of what’s happening, of blasting in general, or of what to expect from the blasting does little good without notification. Good public relations is a key to controlling the cost of liability in a litigious society.

Jan 1, 2009