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By Jeffery L. Ottesen

Early construction delays can jeopardize timely completion of subsequent work. As an early construction activity, and due to many unforeseen issues, deep foundation work inherently bears great potential for impacting the critical path of a planned construction schedule. This article describes two construction projects where delays related to deep foundation work forced the Contractor to consider various schedule recovery alternatives to mitigate those delays. Specifically, deep foundations on Vancouver BC's Millennium SkyTrain light rail extension and on a Mill Facility in the United States are discussed. This article cites examples of permitting delays, alleged design changes, differing subsurface conditions and changed construction methodology, the effect each problem had on the project, the mitigation means implemented by the Contractor to minimize adverse impacts of the problem, and Lessons Learned for each scenario.

Jan 1, 2002

By Todd Nottingham

Channel deepening of major ports is challenging designers to explore innovative solutions to ensure stability of bulkheads, such as for the Oakland Inner Harbor. This particular challenge was met with the use of the SPIN FIN® Tension Pile for restraint of an HZ combination wall along the Oakland Inner Harbor Shoreline in Oakland, California. A SPIN FIN pile is a pipe pile with welded plates at the pile tip that increase pile capacity. A brief history of the project will be provided as well as results of pile load tension tests, pile strain gauge, and wall deflection under construction loads. Tension pile load deflection results will be discussed with recommendations toward establishing deflection-based ultimate load criteria. A discussion of predicted wall loads and field observed wall loads will be provided.

Jan 1, 2008

By Eric Rehwoldt, Walt Rabe, Jesús Gómez, Tim Myers

"An expansion plan for Washington Dulles International Airport is currently underway to prepare for growth at this northern Virginia facility in the future. While Dulles currently serves more than 20 million passengers a year, when the Master Plan for the Airport is fulfilled, it will be capable of handling approximately 55 million passengers a year. The current Capital Construction Program underway at Dulles will take the Airport one step closer to its full potential.As planned, work includes a new Airport Traffic Control Tower, expansion to existing concourses, a fourth runway, additional parking, and other improvements. One of the most interesting features of this project is the construction of a two-track passenger train system (Automated People Mover, or APM) linking the main terminal and concourses, which will largely replace the Mobile Lounge transportation system, thus greatly reducing surface traffic. Construction of the APM system involves deep excavations along the tunnels and at the transfer stations. This poses special challenges because the settlement-sensitive terminal, original Airport Traffic Control Tower, and concourse buildings, as well as other facilities, exist near the proposed below-ground stations. The site is also underlain by a tight grid of underground utilities that include jet fuel, gas and central communication lines, in addition to more mundane electric, sewer and water mains.One of the most interesting features of this project was the extensive and skillful utilization of micropiles for support of existing structures adjacent to the excavations. Without the use of micropiles, the cost and difficulty of the excavations would likely have been much more. Several important lessons were learned about the use of micropiles, which advance that technology.Throughout the project site, bedrock was generally encountered at 25-ft depths or more. The rock consists of micaceous and highly calcareous siltstone rock. This rock is typical of the sedimentary component of the Culpeper Basin, a Triassic Age geologic feature extending from south central Virginia to western Maryland. The siltstone beds dip gently to the west at about 10 to 20 degrees. Joint planes typically dip 60 degrees to vertical. The rock underlies a sequence of fill materials and residual soils of varying thickness."

Jan 1, 2009

By Allen Cadden

The type of soil we had was a silty fine sand. It had been placed by hydraulic methods in 1904 so it was quite clean I would say less than 10% silt the rest of it was very loose sand. That I'm not certain, I've only done it on sandy soils but it would stand to reason that some sort of a number should apply because you are measuring the amount of work that you are doing to it so if the soil is fairly consistent over the site it should be able to generalize from there but I don't know for a fact that it works. Well, verifying to ourselves that this method actually worked because we weren't certain at first when we were doing it so then we would develop the numbers and then check the results.

Feb 10, 2003

By Jeffrey A. Gebhard

As part of the design and construction of the new St. Anthony Falls I-35W Bridge, a full-scale load test was conducted on a 6 1/2-foot diameter drilled shaft in the St. Peter Sandstone. This load test helped identify shaft-rock interaction properties, including end bearing and multiple zones of differing shaft resistance for design of the drilled shafts beneath the three piers adjacent the river. The load test was designed by Load Test, Inc., Braun Intertec and the design team of Figg Bridge Engineers/TKDA and constructed by Design Build Consortium of Flatiron/Manson. Oversight was provided by the Minnesota Department of Transportation. Based on these test results, the drilled shafts supporting the St. Anthony Falls I-35W Bridge were designed to reduce risk and maximize economy for the people of the State of Minnesota.

Jan 1, 2009

By K. S. Ho

With the aid of the advanced electronic devices and micro-processors, the quality control of deep foundations can be carried out by Non-Destructive Tests (NDT). Three methods are presented here: the Sonic Logging, Vibration and Stress Wave Analysis Methods. The principles, equipments used, testing procedures and applications are fully described. The correlation of these methods with the conventional tests (mechanical coring and loading test) are studied to give a better understanding of the methods. Several case histories with the test results obtained from a number of sites in Hong Kong and overseas are discussed to show how the pile quality can be examined and especially, how to confirm the effectiveness of remedial works on a defective pile. Recommendation on the percentage of piles to be tested are given at the end of the paper by using statistical method.

Jan 1, 2010

By Harald P. Ludwig, Matthew J. Niermann

The support of excavation (SOE) for the Capitol Crossing project in Washington, DC consisted of a combination of soldier piles, lagging, tiebacks, braces, underpinning, single auger soil mixed (SASM) walls, micropiles, and a tiedback slurry wall. Over 130,000 square feet of SOE was installed with more than 1,300 tiebacks providing lateral support for excavation depths of up to 72 feet. Several structures including the Holy Rosary Church, the Bell Tower, the Casa Italiana, and a modern office building were supported by a combination of conventional hand dug underpinning pits, bracket piles, and stiff SASM walls. This paper will focus on the design and performance of the SOE adjacent to the Holy Rosary Church and the Bell Tower. Deflection-based design was used to estimate the movements of and limit damage to these structures. An extensive monitoring program was used to provide real time movement data. The results of

By Olgun

Energy piles are a new innovative renewable energy technology to access and exploit the relative constant temperature of the ground for efficient heating and cooling of buildings. Examples of energy piles include drilled shafts, continuous flight auger (CFA) piles, driven piles, and micropiles. A field test setup was installed at the Virginia Tech Geotechnical Research Facility to study energy piles. The field test consists of a total of five micropiles 25 cm (10 inches) in diameter, four of which were equipped with circulation loops. The test piles extend to a depth of 30.5 meters (100 feet) and are heavily instrumented with strain gauges and temperature sensors. Several observation boreholes were formed around the test piles to monitor ground temperatures. Thermal conductivity tests and field load testing were performed to investigate the behavior of Energy Piles. This paper presents results of the thermal conductivity tests and thermo-mechanical field load test performed as part of this field investigation.

By Mehih Demirkan, Kevin Tehansky

Located about an hour drive south from Washington, D.C., the Maryland Transportation Authority (MDTA) contracted with Skanska-Corman-McLean (SCM) to deliver a new Governor Harry W. Nice Memorial/Senator Thomas "Mac" Middleton Bridge, which takes U.S. 301 over the Potomac River, spanning 1.9 mi (3 km) from Maryland to Virginia. The new bridge aimed to improve capacity, safety and access of the roadway and was planned as a four-lane span with deep foundations that would be constructed fewer than 150 ft (45 m) north of the existing alignment of the more than 80-year-old bridge. The new Harry Nice Bridge opened in the fall of 2022 with a design life of more than 100 years, servicing 12 ft (4 m) wide lanes with 2 ft (0.6m) shoulders, doubling capacity, enhancing emergency response, upgrading maintenance and inspection activity access, and featuring lane sharing for cyclists.

Apr 1, 2023

By Hubert Law, Amin Rahmani

This paper evaluates the effects of pile diameter on the initial modulus of subgrade reaction and proposes modifications to the subgrade reaction moduli that are commonly used in the current state of practice based on American Petroleum Institute (API) guidelines. Three-dimensional continuum finite element model of a soil-pile system is simulated under monotonic lateral loadings to develop benchmark data. The benchmark data, which includes small (0.5 ft) to large (10 ft) diameter pile responses, is used to estimate the initial modulus of subgrade reaction for each of the considered pile sizes. The study shows that the subgrade reaction moduli provided by API may underestimate the actual soil stiffness at the soil-pile interface for large diameter piles and may overestimate it for piles smaller than a certain diameter. A simple equation is proposed herein to adequately estimate the initial modulus of subgrade reaction for all pile diameter ranges. The proposed equation is validated by the measurements of full-scale field tests.

By Lawrence Piccagli

This past spring of 2006, BENCOR installed the concrete reinforced diaphragm walls for the COSMOPOLITAN RESORT & CASINO in Las Vegas, Nevada. The project highlights include the excavation of approx. 326.000 square feet of reinforced diaphragm slurry wall with a thickness of 30 inches and a depth of 100 feet using three reverse circulation trench cutters (hydromills) at the same time. The reinforcing steel cages were fabricated on the 8 acre jobsite and approximately 12,000 cubic yards of 4500 psi concrete was placed via tremie. The jobsite logistics of coordinating three trench cutters and three separate desanding/slurry plants as well as the reinforcing steel fabrication and concrete placement all under a very tight schedule was quite challenging. A second main exercise was the execution of a temporary excavation support. As the excavation depths extends between 66 and 72 feet, five to six rows of temporary tieback anchors were required. Anchor lengths range from 43 -83 feet at a maximum design load of 235 kips.

Jan 1, 2007

By Joram M. Amir

During recent years, the integrity testing of piles has made considerable progress. With the availability of portable and powerful computers, practically all integrity testing equipment is now digital. Using sophisticated software for data acquisition and analysis, today's testing systems can provide owners with important information regarding both the length and integrity of piles and drilled shafts. This sophistication carries a price: Very few clients, including experienced engineers, do understand the strange-looking graphs adorning the reports they get. In fact, most of them will never ask, some because they are too busy to care and others because they are ashamed to show their ignorance. This situation is well exploited by a few shrewd operators of test equipment. Facing strong competition and falling revenues, they simplify their task and cut their expenses by the following means: 1. Using old equipment until it falls apart, and then some, 2. Hiring under-qualified personnel, 3. Staying on site as little as possible, 4. Eliminating the analysis and evaluation stage altogether, 5. Confirming as-made lengths and reporting no defects.

Jan 1, 1999

By James Warner

Investigations of the sinkhole indicated that the loose, disturbed ground was completely encircled by dense competent core. This confinement substantially increased the effectiveness of the compaction grouting compared to what might have been expected at a "greenfield" site. However, the 8 ft diameter circle shown in the plan view was only the surface expression of the sinkhole proper and the deep, loosened ground actually extended to a larger diameter of about 20 ft. The planned spacing of the grout holes was based on the finite element simulations using a target void ratio of less than 0.3 throughout the compacted ground within a 5 ft radius of the grout injection point. Because of the strong confinement effect, the layout of grout holes included one central primary hole surrounded by six secondary holes at a triangular spacing of about 5 ft. Since the disturbed ground was considered a confined cylinder, it was anticipated that the primary hole would perform the majority of work and the secondary holes would act as check holes, with progressively lesser grout takes as the loose ground densified.

Feb 10, 2003

By Adrian Mercer, Ashkan Ameri

Due to general degradation, increased traffic levels, and historical ground movement, this road and rail bridge which provides an essential link between the interior of the country and the Port of Abidjan, required significant repair and reinforcement. This included strengthening the pre-stressed concrete box girders and replacement of the existing bored pile foundations. Replacement piles had to be adjacent to, and no longer than, the existing piles, in order to not compromise the stability of the operational bridge during the works. The underlying geology, however, meant that the pile loads had to be predominantly transferred into the ground through end bearing. Rather than installing a greater number of piles or larger diameter piles, innovative thinking changed the usual mind-set of designing the piles to the prevailing ground conditions, to designing the ground conditions to suit the piles. Jet grouted columns were installed beneath the toes of the new piles to increase the bearing capacity of the ground. This significantly contributed to the sustainability of the project and reduced carbon emissions through saving concrete, steel, plus transportation and disposal of spoil.

Sep 8, 2021

By George Onorato, Giovanni Bonita

Deep soil mixing (DSM) has now become a ubiquitous ground improvement technique across the globe for producing soil-cementous materials for many types of complex civil and environmental applications. In the field, the cementation bonds of the soil-cement materials are formed under a confining stress conditions; however, these conditions are generally not considered as most wet grab specimens are cured and tested under ambient atmospheric conditions. This has led to an underestimation of the engineering and mechanical properties of the soil-cement mixed material. This paper presents the preliminary findings of the effect of confining stresses on the mechanical properties of soil-cement mixed samples. This paper discusses the specialized field techniques used for modeling confining stresses during curing and presents the preliminary findings from different soil types. The findings indicate a strength increase within samples cured under a confining stress relative to nonconsolidated samples. The magnitude of the strength increase also appears to be different for different soil types. Finer-grained soils appear to exhibit a larger relative strength increase with confining stress relative to predominately granular soils.

By Andreas Massarsch

Information Technology, IT, is rapidly affecting all aspects of private life and how professional activities are conducted. Probably the most important development is the Internet, which makes it possible to exchange information independently of time and geographic location. While traditional communication is based on limited availability to information, the basis of the new Information Technology age is abundance and unlimited access. IT has evolved into a powerful resource and new applications are being developed and introduced almost daily. IT influences every aspect of our private life as well as our business environment. If properly used, IT can become an important resource for planning and implementing construction projects more efficiently, at lower cost and with higher quality. Interactive Web Platforms are already being used for group collaboration on a global scale. As these can be used without programming knowledge and are user-friendly, Web Platforms make cooperation more efficient and stimulate members to actively participate. Another application of growing interest are Internet Platforms and electronic publishing, which can provide technical and other information in different formats and much cheaper than conventional books or proceedings.

Jan 1, 2002

By Moonkyung Chung

Static pile load tests were performed in order to evaluate bearing capacities and mechanical behaviors of three different pile types: (1) steel-concrete composite drilled shaft with rebar reinforcements inside the concrete, (2) steel-concrete composite drilled shaft without rebar, and (3) conventional drilled shaft (reinforcement concrete pile). The material elastic moduli obtained from pile load tests of steel-concrete composite drilled shafts with and without rebar reinforcement were found out to be similar. On the other hand, the elastic modulus of steel-concrete composite drilled shafts is almost twice as high as that of the conventional drilled shaft. The ultimate strengths of the steel-concrete composite drilled shaft with rebar, the steel-concrete composite drilled shaft without rebar, and the conventional drilled shaft were 9,810, 7,848, and 4,414kN, respectively. The results of these load tests reveal that the ultimate strengths of the steel-concrete composite drilled shaft with reinforcement and that without reinforcement are 2.22 times and 1.78 times greater that that of the drilled shaft. The structural failures of the steel-concrete composite drilled shafts occurred either at the boundary between tip of steel casing and rock-socketed concrete.

Jan 1, 2010

By F. M. Abdrabbo

Flight auger bored piles are formed by screwing a continuous flight auger into the ground, and pumping cement/sand grout or concrete down the hollow stem of the auger as its withdrawn. The auger is driven at the top by hydraulic or electrical motor and is guided by a vertical crane leader. Loading tests on concrete piles are described. The stability plot method is used to drive the shaft friction and the end bearing load components of the pile capacity. This paper outlines features of crucial construction factors that affect the geotechnical capacity of this type of piles. These factors include, vertical speed of auger during boring, grout factor, grout pressure, number of reborings, type of material, and slump of concrete used to form the piles. Two of these factors are highlighted in this paper. It was found that, shaft resistance is independent of grout factor, whilst point resistance increases as grout factor increases. Nevertheless the engineer should decide the safe pile load associated with the most economical grout factor. High vertical speed of auger during boring of piles may cause disaster for the adjacent buildings, due to soil decompression.

Jan 1, 1993

By Tom George

"INTRODUCTIONNo. 1 Queens Rd was an existing 10-storey office building founded on large pad footings. This project involved the construction of a 6-level, 15m (50-ft.) deep basement excavated immediately adjacent to the existing building and also beneath the existing footprint of the Southern end of the building. The total perimeter of the new basement was to be approximately 200m (656 ft.) all with a retained height of 15m (50 ft.). It was also proposed to add a further 5 storeys to the building. Approximately 18 of the existing columns supporting the 10-storey building were to have the applied column load diverted from the existing foundations at ground level onto the new piles or basement raft 15m (50 ft.) below.The geotechnical profile consisted of fill for the top 1.5m predominately comprising of clayey sand with a high gravel content from 1.5m to 9m (5 to 30 ft.), a medium dense to dense clayey sand and then below was a sandy clay extending to 15m (50 ft.) ranging from stiff to very stiff. From 15m on completely to extremely weathered siltstone was encountered. The groundwater was measured at 9.5m (31 ft.) below the natural ground surface.DESIGN BRIEFThe existing building columns were founded on large pad foundations up to 4.4m (14.5 ft.) square, founded on the dense clayey sand. These pads would require temporary support to enable the excavation to proceed beneath them. Upon completion of the excavation under the pads new columns were to be constructed joining into the existing columns to transfer the load onto the new raft slab, 15m (50 ft.) below. The existing 10 floors were to be refurbished. It was planned to undertake all the temporary support and transferring of loads while the structure above was only able to provide a dead load. It was decided that any movement of the building would have minimum impact on a skeleton structure. During the temporary support of the columns, movements due to construction activities had to be monitored to understand any potential stresses in the structure above.The original design required beams to be installed under the pads and supported at either end by temporary piles that were to be founded below the level of the proposed excavation. (Refer to sketch 1). Wagstaff Piling considered that this methodology had difficulties in construction at all stages and did not provide facility for transfer of the load without significant movement of the structure above. Wagstaff Piling revised the design to attach beams to the columns above the pads using shear collars. (Refer to sketch 2). These beams supported on the temporary piles could then be jacked upwards to remove loads off the pads. This would enable removal of the pads with minimal movement of the 10-storey building above. (Refer to photo 1 and back cover photo)."

Jan 1, 2005

By Ross Cutts

As a public servant geotechnical engineer, I observed how costly and valuable geotechnical field explorations are to the success of every project. Often however, the field exploration is a long and complex process that is made less efficient by the difficulty of retrieving and utilizing nearby internal or external historic geotechnical datasets. As an employee of a public agency, we would often start our investigations for every project from scratch, given the difficulty of locating and utilizing historic geotechnical data. This is an ethical and technical failing of our profession. When we start subsurface explorations from scratch, not only do we often duplicate investigations, we are also likely defaulting to reapplying tradi- tional test methods that yield con- servative geotechnical parameters, resulting in overly conservative and potentially costly construction. To address this issue while working as a public servant, I started a research program with Yunfeng Zhang, Ph.D., of the University of Maryland, to build a tool that could compile internal historic geotechnical data and extract additional value from it, using machine learning. This tool was able to provide, upon request, nearby historic geotechnical data, estimated soil parameters and recommendations for geotechnical test methods best suited for a given project site. This prevented common field ex- ploration problems such as, requesting duplicate data, requesting test methods that were not applicable for the project geology, not realizing presence of karsts, missing permits for wetlands, private property and others. This tool allowed for more efficient field investigations with regards to time and money saved. There was one problem with this tool: it could only be used by internal employees of a single state's depart- ment of transportation (DOT) for which this data was compiled. I realized at that point that it would be of tremendous value to make this concept universally accessible to the geotechnical engi- neering profession. I left public service to devote time to building a platform that would host historic geotechnical data from publicly funded sources throughout the country. The tool I helped build as a public servant was the foundation of Geosetta, a nonprofit company dedicated to serving the geotechnical profession. The nonprofit structure was adopted to prevent acquisition by a for-profit company and to ensure that Geosetta remains an independent steward of our profession's valuable data. Geosetta provides a GIS (geographic information system) platform that enables users to view historic geo- technical data and extract value from it with machine learning-based predictions and visualization tools. This data is provided in an open and interchangeable format called DIGGS, which stands for Data Interchange for Geotechnical and Geoenvironmental Specialists, making it easy for users to integrate it into their workflows. Geosetta is collaborating with the American Society of Civil Engineers' Geo-Institute and other sponsors to extract public data at no cost to the agency and provide the profession with free access to the existing data and access to advanced tools through a subscription to support the nonprofit mission.

Nov 1, 2023