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By Jon E. Bischoff

Construction of a secondary clarifier on the banks of Rainy River, Northern Minnesota, required the driving of H-piles 14HP102 to a sloping, very strong bedrock through thick deposits of soft and medium stiff soils. Pile toe protection, APF Hardbite HP 77750, was specified to prevent damage to the pile toe and to enable the pile toe to bite into the bedrock surface. The toe protection worked well for bedrock sloping less than 2H:1V. However, where the bedrock was steeper, the piles experienced damage and failed to reach bearing. In most cases, the also the replacement pile failed. Pile Driving Analyzer measurements showed that on encountering the bedrock, the pile toe reflection, which at first was sound, deteriorated indicating pile toe damage. Extraction for visual inspection showed that the failed piles were bent and had deformed pile shoes. In areas of steeply sloping bedrock and for replacement piles, an alternative shoe, the Scanpile Herkules rock shoe, was employed. This pile shoe proved to be able to secure the pile toe into the rock and to eliminate the problem. The costs of the Herkules rock shoe considering price, shipping, and attaching, were about equal with the Hardbite shoe.

Jan 1, 1993

By Richard Hanke, Franz-Werner Gerressen

"The twin decked Alaskan Way Viaduct is a passage to Seattle’s downtown waterfront and of great economic importance to the city. In 2001, the Nisqually earthquake damaged the viaduct and led to the redevelopment of this corridor. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. State-of-the-Art special foundation equipment was mobilized for the project to perform a broad range of geotechnical construction. Applications included soil mixing and jet grouting for confinement cells around new bridge foundations, large diameter secant pile walls for the Tunnel Boring Machine launch portal along with an extensive jet grouting regime for ground improvements within the tunnel alignment. This paper will study the evolution and use of advanced special geotechnical construction equipment and describe its application at the Alaskan Way Viaduct Replacement Project.INTRODUCTIONThe evolution of geotechnical construction equipment continues through innovative applications and continued modification or enhancement of machinery. Similarly and in parallel, market expectations continually demand more in terms of construction speed and performance. Together, market demands and contractor innovation have led way to the development of specialty geotechnical construction equipment with capabilities previously not seen feasible or possible. Several examples of this scenario have recently developed during design and construction of the Alaskan Way Viaduct Replacement Project.The Alaskan Way Viaduct Replacement Project is a joint project between the Federal Highway Administration (FHWA), the Washington State Department of Transportation (WSDOT), and the City of Seattle. Three build alternatives were under consideration for replacing the Alaskan Way Viaduct: the Bored Tunnel Alternative, the Cut-and-Cover Tunnel Alternative, and the Elevated Structure Alternative. Ultimately, the bored tunnel option was selected as the best value approach. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. Several other associated improvements tie into this project that will ultimately lead to the complete demolition of the viaduct and redevelopment of Seattle’s waterfront."

Jan 1, 2015

By Md. Nafiul Haque, Murad Y. Abu-Farsakh, Chris Nickel

"This paper presents the results from a pile load testing program for a bridge construction project in Louisiana. The testing includes two 54-inch open-ended spun cast concrete cylinder piles (OECP), one 30-inch open-ended steel pile (OESP), and two (30-inch and 16-inch) square prestressed concrete (PSC) piles driven at two locations with very similar soil conditions. All the test piles were instrumented with vibrating wire strain gauges to measure the load distribution along the length of the test piles and the skin friction and the end bearing were derived from strain gauge measurements. High strain dynamic load tests (HSDLT) were performed on all test piles at different times after pile installations to quantify the amount of setup with time. Static load tests were also performed on the PSC and open-ended steel piles. Due to expected large pile capacities, the statnamic test method was used on the two open-ended cylinder piles. The pile capacities of these piles were evaluated using various CPT methods (such as Schmertmann, De Ruiter and Beringen, LCPC, COFS methods). The result showed that all the methods can estimate the skin friction with good accuracy; but not the end-bearing capacity. Setup was observed for all the piles, which was mainly attributed to increase in skin frictions. The setup rate parameters “A” [The “A” parameter is defined as the rate of increase of pile capacity ratio (Rt/Rto) per log cycle of elapsed time] were back-calculated for all the test piles and the values were between 0.31 and 0.41.INTRODUCTIONDue to greater efficiency (capacity to weight ratio) of the pipe piles, open-ended piles are a viable option to solid piles. However, the behavior of open-ended piles is more complicated compared to the close-ended piles owing to possible formation of “soil plug” inside the open-ended pile. Many researchers have analyzed the behavior of both types of piles for different purposes; however, very few studies in the literature offer the side-by-side comparison of the close-ended and open-ended piles."

Jan 1, 2017

By Travis A. Shoemaker, Mitchell S. Youmans, Nancy T. Chin, Michael S. Senior

A geologic assessment and stability analysis of the right abutment of Boundary Hydroelectric Dam in Pend Oreille County, Washington was completed in May 2017. The stability analyses identified a potential failure plane of a rock block that supports a bridge abutment, and weight restrictions were established to reduce the bridge loads. To restore full use of the bridge, a long-term stabilization solution was designed. A two-phased construction approach was implemented to reduce risk: (1) cable lashing and wire mesh and (2) 24 permanent post-tensioned tiebacks. The tiebacks were located and sequenced based on stabilization effect and site access to incrementally ease the bridge loading restrictions throughout construction. Due to weight restrictions and site tolerances, all work was performed with rope access construction methods. The contractor’s means and methods, tight drilling tolerances, and an exploratory adit within the rock block made the construction uniquely challenging. Due to limited exploratory data and irregular rock face geometries, the design orientation, location, and tolerances of the tiebacks were established in a 3D Building Information Model (BIM). The 3D model was revised frequently during construction to 1) model the as-drilled conditions of the tiebacks; 2) compare with the remaining proposed anchors; 3) anticipate the contractor’s sequence to reduce risk during drilling; 4) accommodate the contractor’s requests for information; 5) make design changes based on field observations; and 6) incrementally assess rock block stability. The 3D model was created using BIM software and automated using custom programming to link per-plan, proposed, and as-installed tiebacks between the 3D model, field logs, and a stability analysis. This system allowed for a near real-time 3D model and stability analysis, which were easily communicated between the design team and field staff. This workflow and automated model nearly eliminated manual editing of the 3D model, accelerated contract document response time, and helped reduce risk for the owner, contractor, and engineer. Here, we present a successful case study utilizing the Observation Method and a real-time 3D model to complete a project with numerous complexities relating to design, communication, and risk.

By H. Mori

This paper describes a new borehole loading test using a self-boring instrument appropriate for dense sandy soils and stiff clayey soils. The results of loading tests for the bearing strata of deep foundations according to this method are also presented. This method has been applied to the study on the settlement behavior of heavy foundations resting on dense sand, stiff clay or soft rock in Japan.

Jan 1, 2010

By Grischa Dette, Thomas Schröder, Holger Merski

For the construction of the tunnel for the new Berlin S21 light rail line, a construction pit had to be built below the crossing B 96 federal road. For this purpose, the construction pit M’ has been built beforehand as a preliminary structure for the later S21 Berlin. A crucial element of this structure is a 2.50 m deep reinforced concrete deck slab which carries the B 96. During the later construction of the S21, it became clear that the existing preliminary structure could not be used without major modifications. Consequently, the construction pit design was gradually upgraded – still with the aim of retaining the basic concept of a trough structure with a jet-grouting cut-off. As construction progressed, for reasons of stability it became necessary to develop a fundamentally new concept with an underwater concrete base replacing the jet-grouting cutoff. This paper describes the planning and construction of a cut-and-cover structure with an underwater concrete base – a layout that brings with it the difficult task of underwater excavation and concrete placing without direct accessibility from above. Special emphasis is placed on describing the innovative approaches in connection with a remotely controlled underwater dredger from the Norwegian offshore industry for excavation works. Furthermore, the sophisticated underwater technologies for concrete placing in the confined surroundings are described.

May 1, 2022

By Andrew Stauble

This project included the replacement of the Long Island Railroad (LIRR) Atlantic 6 Bridge in New York City, which services rail traffic and spans the Van Wyck Expressway and frontage roads. The bridge re- placement was part of an overall project to widen the Van Wyck Expressway between Kew Gardens and John F. Kennedy Airport, which serves as the major route for vehicular traffic between the airport and the city. The railroad bridge crosses the expressway and frontage roads in a significantly congested area, and it services an average of approximately 140,000 commuters per day through- out the boroughs of Manhattan, Brooklyn and Queens. The existing bridge superstructure and foundations were to be demolished and new structures and foundations were proposed to be constructed at the bridge's east and west abutments and center pier. The new bridge would be supported on driven H-piles. To facilitate the construction of the new bridge's abutments and center pier, a support of excavation design was required to support the grade around the existing structures. The design shown on the contract drawings included a driven soldier pile and lagging wall with multiple rows of drilled tiebacks at the abutments to laterally support excavation heights of up to 36 ft (11 m). The existing abutments are located directly adja- cent to frontage roads that have an extremely high vehicle traffic volume,

Aug 1, 2023

By Abhijit R. Sheth, Craig M. Benedict, John Brun, Ara G. Mouradian

"Amtrak recently replaced the 1907-era bascule two-track bridge over the Niantic River between East Lyme and Waterford, Connecticut. The project included new approach embankments, with approximately 2,500 lineal feet of retaining wall along the west approach and 780 lineal feet of retaining wall along the east approach. The paper focuses on the design and construction of the east approach retaining wall, whose alignment is directly adjacent to an existing wetland area which required protection. An anchored prestressed concrete sheet pile retaining wall was selected for the east approach. A combination of concrete anchor piles and ground anchors were used to support the wall. The design of the wall took into account two simultaneous train live loads, support of electric traction catenary structure foundations, and construction live load, while at the same time preventing permanent impacts to the adjacent wetlands. The design considered challenging subsurface conditions, shallow groundwater, the close proximity of the existing operating tracks, construction staging, and storm surge events in Long Island Sound.INTRODUCTION AND PROJECT HISTORYThe National Railroad Passenger Corporation (Amtrak) recently replaced the 1907-era bascule two-track bridge (No. 116.74) over the Niantic River, between East Lyme and Waterford, Connecticut, along the heavily-traveled Northeast Corridor (NEC). The two NEC tracks, which carry over 50 trains per day, run east-west over a narrow spit of land known as “The Bar”, which separates the Niantic River’s marine estuary to the north from the Niantic Bay to the south, before crossing the river. The bay is an arm of Long Island Sound and is occasionally subject to storm surge from hurricanes.The 1907 bridge was built as a replacement for the previous 1891-era swing-span bridge, and was constructed parallel to, and 49 feet north of, the swing-span structure. The two-track 1907 bridge consisted of a single-leaf bascule span and four approach spans supported on stone masonry piers and abutments. The new bridge increases horizontal navigational clearance for marine traffic in the river from 45 feet to 100 feet, and vertical clearance from 11.5 feet to 16 feet above mean high water with the bridge in closed position. The new bridge, constructed 58 feet south of the 1907 structure, features a single-leaf bascule span of 141.5 feet, with an approach span on either side."

Jan 1, 2017

By Aly M. Mohammad

The Howland Hook Terminal Facility located in Staten Island, New York is one of the most active container terminals in the Northeast United States. Due to the high capacity of the facility, the Port Authority of New York and New Jersey (PANYNJ) recently acquired the adjacent 37-acre Port Ivory Facility. Expansion of this Site facilitates the additional transfer of goods for rail transport, where formerly the facility was solely highway transport. Upon completion, the facility will have the ability to transfer containers directly to a freight rail line onsite by crossing from Howland Hook Site to the Port Ivory Site via a proposed bridge over Bridge Creek. The geology of the Port Ivory Site consists of shallow glacial deposits left by the leading edge of the last advance of the Wisconsin Glacier. Glacial and marine action over the millennia and the modifications of past construction combined to form a challenging site geologically. Prior to the PANYNJ acquiring the site, the Port Ivory Facility was occupied by Proctor and Gamble for nearly 100 years. Over the course of time, the site has had a variety of structures constructed and demolished at the site. The earliest structures were often supported on shallow foundations and the foundation types used progressed over the years transitioning from low capacity timber piles to various new pile types as they became available; such as Raymond tapered piles, steel piles with concrete cores, precast piles and cast in place foundations. Currently, we are designing 4-foot diameter high capacity drilled shafts to support a new bridge over Bridge Creek to connect the two sites. Drilled shafts proved to be a very economical solution from both a design and construction point of view to carry the axial load of the bridge of approximately 400 tons per shaft. The paper will present a historical evolution of the progress of deep foundation types used at the Port Ivory Site; from low capacity timber piles to high capacity large diameter drilled shafts. The paper will also present changes and modifications of geotechnical design criteria over time that affects the type of deep foundations used. For instance, utilizing new seismic design criteria requires selecting a deep foundation system that withstands seismic loading conditions and overcomes the effects of liquefaction.

Jan 1, 2004

By W. G. K. Fleming

Mr P. Bermingham introduced paper 9.1, describing the development and trials of a new pile load-testing technique that the Authors had termed "Statnamic". The system involved launching a test weight mounted on the head of the pile by igniting chemical fuel in a pressure combustion chamber between the pile head and the test weight. The expansion products from the burning fuel generated large pressures which were used to launch the weight upwards at high velocity. The reaction from this force generates an equal and opposite force at the pile head. This force is typically of much longer duration compared with, for instance, dynamic load testing by drop hammer. In addition the pile experiences a much lower acceleration - typically of less than one g. Because of the long duration blow, the pile is loaded at below its natural frequency and is therefore under a uniform high stress over its full length throughout the duration of the test. The pile behaviour is not dominated by the complex action of an impulsive stress-wave as with standard dynamic testing. The test technique is thus essentially quasi-static. It was anticipated that a ram test weight of 16 tonne would be sufficient to provide the test reaction for a 600 tonne load test. It was pointed out that the device was still at the research stage, but had yielded encouraging results to date. Testing would proceed from model testing and computer simulation to full scale field testing.

Jan 1, 1991

"After the non-destructive testing is completed, the data must be compiled, evaluated, and interpreted. During this process, the data may indicate that there is an anomaly warranting further investigation, which may eventually be determined to be a flaw or defect. The definitions of an anomaly, flaw, and defect can be described as follows (after Amir, 2002):Anomaly - Any irregular feature identified in the NDT graphic results. An anomaly may be due to the testing instrumentation (such as noise), to the means used to perform the test (e.g. access tube debonding in CSL) or to the shaft itself. It is the responsibility of the NDT practitioner to gather and analyze all relevant data and try to resolve every anomaly before it is declared a flaw or defect.Flaw - Any deviation from the planned shape, size and/or material of the shaft.Defect - A flaw that, because of either size or location, may detract from the shaft’s intended performance or durability. The geotechnical engineer and the structural engineer are jointly responsible to decide which flaw comprises a defect.This section describes the process of evaluating the data, determining if an anomaly exists, and if so, deciding whether the anomaly is actually a flaw or a defect. If the anomaly is determined to be a defect, its effect on the performance of the shaft must be evaluated, and if necessary, the can be re-engineered, repaired, or replaced."

Jan 1, 2004

By Dharmil Patel, Michael J. Chow

"Construction progress is nearing completion at a Brownfield Site for a 100,000sf mixed-use 10 story building plus cellar for Silver Star Motors including a two-floor pre-owned Mercedes Benz showroom; high-end residential rental studios, 1, 2, and 3 bedroom apartments; and penthouses on the upper two floors. Excavation through impacted soil extended to 15ft depth. Project is approximately 7 ft north of a NYCT subway station, portions of the SOE are within inches of a 6ft diameter NYCDEP Sewer, and cellar extends below the depth of adjacent structures, requiring over 200 lf of underpinning.A complex series of earth retention systems was utilized consisting of underpinning, drilled-in soldier piles (micro-piles), timber/concrete lagging, soil anchors and inclined rakers supported by a partially constructed foundation mat. Foundation mat subgrade was approximately 4 ft below the groundwater level creating more challenges during underpinning and achieving suitable foundation subgrades. All construction was undertaken on a non-union basis.This paper describes the design, construction, and lessons learned for the multiple earth retention systems, Brownfield Remediation requirements, instrumentation, and monitoring used to manage complications of building adjacent to an active subway station, in close proximity to existing utilities, with underpinning and mat foundation installation below the water table.Results of the instrumentation program are summarized which utilized an AMTS, monitoring prisms on adjacent structures, automated seismographs, and manual NYCT surveys."

Jan 1, 2016

By Paul Suver

The closed loop standing column well (CLSCW) system uses a closed circuit of water to develop the same thermal heat exchange characteristics that are achieved from traditional open circuit standing column well that uses the ground water directly. Pipe pile and pipe anchor foundations can be used as CLSCW components for ground source heat exchange. New data gathering and analysis techniques and equipment installed in the heat pumps allow any mechanical engineer to design the system without specialty engineering equipment and certifications.

By A. Tejchman

On the site of building of a new flyover founded on piles the comprehensive "in situ" investigations were carried out. The subsoil conditions under each of 15 supports were very differentiated. Using of the static sounding results a new method for evaluation of bearing capacity and settlement of piles was proposed. The method is based on a special construction of the curve of load-settlement relationship. The verification of this method was made on the basis of loading of piles.

Jan 1, 2010

By P. M. Deshpande

An interactive short column system is evolved as alternative to deep foundation system in deep layers of marine clay, the interaction of encased stone column and marine clay carry load without causing conventional settlement. This paper presents concept of the system and its field application as foundation of culverts on marine clay layer of 15 to 17 M underlain by residual soil layer of 5 to 6 M, where conventional pile of 23 to 25 M would have been required.

Jan 1, 1996

By T. Matsui

Many existing bridge abutments on the soft ground laterally move and their many damage examples have been reported. An essential cause for the troubles of the lateral movements may be the lack of examinations for the lateral earth pressure acting on its foundation piles. In the present paper, actual movement condition of existing bridge abutments is first summarized, and then the author establishes a practical and systematical design method for bridge abutment foundation piles, including the examination for the passive pile.

Jan 1, 2010

By Jim Cook

Arsenal Football Club required the development of a new home stadium in north London, subsequently named the Emirates Stadium. The proposed development comprised a 60,000 seat stadium, with associated facilities and a sports training centre. Described are the foundation solutions and piling construction techniques used, which take into consideration the potential impacts on existing above and below ground railway infrastructure and underground water structures. Methods used by the piling contractor to improve aspects associated with health, safety and quality are also described.

Jan 1, 2008

By Kam Ng

For bridges or buildings that may be subjected to large vertical and lateral loads, drilled shafts offer an economic foundation solution. While the current drilled shaft design practice is considered adequate, introducing a performance-based approach to designing the drilled shafts will make their design more cost-effective and produce more dependable response. This concept was examined using analysis of 41 drilled shaft load test data from several states. This process identified the challenge with the lack of information from the Osterberg (O-cell) load test method to characterize the full top load-displacement response. When a typical single O-cell is utilized in a drilled shaft test, depending on the location of the O-cell and the geomaterials present along and beneath the shaft, the load test result typically quantifies either the side resistance or end bearing reaching the ultimate load-displacement curve but not both components. This limitation hinders the determination of a suitable shaft resistance as a function of a target top displacement. To overcome this challenge, an improved procedure is proposed for establishing the full load-displacement curve based on data gathered from one O-cell. The method will be presented in the paper for three different cases (i.e., side resistance reaches the ultimate during the test, end bearing reaches the ultimate during the test, and neither components reach the ultimate values). Because it allows the characterization of the full load-displacement curve, the proposed procedure will allow performance-based design of drilled shafts with due consideration to settlement while satisfying the Load and Resistance Factor Design.

Jan 1, 2013

By Haijian Fan

Currently, deep foundation designs for the service limit state are deterministic in nature. The settlements and lateral deflections of deep foundations are calculated by means of numerical techniques whereby the foundation-soil interactions are characterized by discrete load transfer curves such as t-z or p-y curves. The noted deficiency of the deterministic approach is that the uncertainties arising from various sources, such as soil properties and model errors are not considered. To address this deficiency, a performance-based reliability design methodology is developed using Monte Carlo statistical methods. The performance based design criteria are defined in terms of the specified allowable displacement. The input to the numerical solution techniques, including the soil strength parameters, unit weight of the soil are relevant to the generation of the load transfer curves are treated as random field. The well established random field generator algorithm, local averaging subdivision, is used to generate random samples of input, where the mean values, variances, the probability distribution, and correlation structures are required statistical parameters for these random variables. The objective of the performance based reliability design is to determine the optimized foundation dimensions so that the probability of failure is less than the target probability of failure. The probability of failure by the Monte Carlo approach is simply the ratio of the number of unsatisfactory performance to the sample size. A numerical example for laterally loaded drilled shaft is given to illustrate the application of the methodology. The incorporation of the correlation length is shown to be critical for properly accounting for the site soil spatial variability.

By Haijian Fan

Currently, deep foundation designs for the service limit state are deterministic in nature. The settlements and lateral deflections of deep foundations are calculated by means of numerical techniques whereby the foundation-soil interactions are characterized by discrete load transfer curves such as t-z or p-y curves. The noted deficiency of the deterministic approach is that the uncertainties arising from various sources, such as soil properties and model errors are not considered. To address this deficiency, a performance-based reliability design methodology is developed using Monte Carlo statistical methods. The performance based design criteria are defined in terms of the specified allowable displacement. The input to the numerical solution techniques, including the soil strength parameters, unit weight of the soil are relevant to the generation of the load transfer curves are treated as random field. The well established random field generator algorithm, local averaging subdivision, is used to generate random samples of input, where the mean values, variances, the probability distribution, and correlation structures are required statistical parameters for these random variables. The objective of the performance based reliability design is to determine the optimized foundation dimensions so that the probability of failure is less than the target probability of failure. The probability of failure by the Monte Carlo approach is simply the ratio of the number of unsatisfactory performance to the sample size. A numerical example for laterally loaded drilled shaft is given to illustrate the application of the methodology. The incorporation of the correlation length is shown to be critical for properly accounting for the site soil spatial variability.

Jan 1, 2017