Search Documents

By R. L. Paul

Although it is often said that South Africa does not have suitable deposits, or the potential to develop mines on a small scale, a recent survey by the Chamber of Mines1 showed that, out of a sample of 641 producers, 41 per cent had between 10 and 19 employees, and a further 29 per cent had between 20 and 29 employees. This goes to show that minerals-related small, medium, and micro-enterprises (SMMEs) do exist, and can play an important role in the development of rural industries in South Africa. Nchaka Moloi of the Department for Mineral and Energy Affairs defined the various categories of SMMEsas shown in Table I2. An enterprise could be placed in a certain category as long as two of the variables, employees, capex or production applied.

Jan 1, 1997

By Alan Bauer

SYNOPSIS A discussion is presented of the advances that have been made in rotary drilling in recent years and it is indicated how and why these drills have replaced percussive equipment even in the hardest formations at larger than 7 in. diameter. A method is presented showing how it is possible to estimate drill requirements and how to optimize drilling and blasting costs for a particular situation. To do this it is necessary to have, in addition to drill performance data, a knowledge of comparative explosive performance. Current methods of doing this are therefore critically appraised. As hole diameters have increased for overall drilling and blasting economies the question of fragmentation arises. In North America this has been approached on a try-it-and-see basis giving results that, in general, have been very satisfactory. The current drilling and blasting practices in North America are reviewed and reference made to the factors of importance in slope control.

By P. A. Laxen, P. J. van Staden

In situ leaching tests with thiourea as the lixiviant were caried out in two worked-out stopes at the No. 6 shaft at Rand Leases Gold Mining Company. Dissolution rates of 0,9 and 0,7 9 of gold per week per 100 m2 of footwal area were achieved. A major disadvantage of the method seems to be the slow rate of dissolution of the gold, which is probably caused by poor contact and slow mass transfer between the lixiviant and the gold surfaces. Under full-scale application, the loss of lixiviant by leakage could also be a very important factor. Furthermore, the oxidation products of thiourea may 'poison' the activated carbon that is used for the recovery of the gold. The method may therefore be economically viable only in stopes that contain high values of residual gold.

Jan 1, 1989

By L. Cornish, P. A. Olubambi, J. H. Potgieter

Four 22%Cr series duplex stainless steels alloys containing varying nickel contents of approximately 5, 7, 9 and 13% were melted in a vacuum induction furnace, hot rolled, solution annealed and water quenched. Their corrosion behaviour was investigated in sulphuric acid and sodium chloride solutions using a potentiodynamic polarization technique. Increasing nickel contents have appreciable influence on their corrosion behaviour. Polarization curves show similarities in the uniform corrosion behaviour of the alloys in the solutions and a significant difference in their pitting behaviour in chloride environments. Alloy 2209 generally exhibited highest resistance to uniform corrosion while 2213 displayed distinct and best pitting corrosion resistance. Their corrosion behaviour were attributed to the influence of nickel on phase modification, microstructural refinement, and the probably types of films formed in different environments. Keywords: Duplex stainless steel; Nickel; Microstructure; Phase modification; Corrosion

Jan 1, 2006

By T. N. Huffman

Ancient mining and Zimbabwe T. N. HUFFMAN*. Ph.D. (Illinois) (Visitor) Ancient gold mining and Zimbabwe have been commonly associated for over a hundred years, either in terms of an exotic colony for gold export or as an African state based on the East Coast trade. The stratigraphy and radiocarbon dates from Zimbabwe and the known sequence for the Rhodesian Iron Age demonstrate that Zimbabwe was built after AD. 1000. A review of the evidence for ancient gold mining shows a similar antiquity, and a complementary rise in prosperity in Arab settlements on the East Coast indicates that gold was not extensively mined until the eleventh century. Large quantities of imported articles at Zimbabwe indicate the extent of trading during the fourteenth and fifteenth centuries, and the origins of Zimbabwe probably lay in an overflow of wealth from the gold trade during the twelfth and thirteenth centuries. Zimbabwe was abandoned by the sixteenth century because of environmental factors.

Jan 1, 1974

By E. H. R. Schümann, H. Wagner

SYNOPSIS The paper gives a detailed overview of the history of subsidence engineering on South African collieries. Surface displacements resulting from total-seam extraction are discussed, and the important role of local geology is highlighted. It is shown that the differences in subsidence behaviour between South African and European collieries can be attributed to the presence of competent strata in the overburden of South African coal seams. Criteria are given for the prediction of the most important subsidence parameters, and a new model for the simulation of surface subsidence above total-extraction panels is introduced. The final section of the paper deals with the damage to surface structures caused by total-seam extraction. A brief summary of the most important undermining experiments on South African collieries is given, and it is concluded that local experiences of damage compare with those in Europe.

Jan 1, 1991

By J. R. de Wet

The behaviour of mild steel in aqueous cyanide solutions similar to caustic cyanide elution solutions was investigated at high temperature in electrochemical experiments. The anodic polarization diagrams of mild steel indicated that steel may undergo active dissolution under these conditions. The rare occurrence of gold plating in practice is the result of the limiting of the anodic dissolution of the steel by the presence of a passive layer on the steel. This passive layer is stable only in a certain potential range, and the free corrosion potential attained determines whether the steel will be passive or active. For conditions typical of elution columns, several corrosion potentials are possible, depending primarily on the initial condition of the steel and the concentration of oxygen in the solution. If these conditions result in the formation of a passive layer on the steel, changes in concentration and temperature will not necessarily result in plating since the layer may exist in a metastable form.

Jan 1, 1993

By R F. Sandenbergh, Y Wei

The flotation separation of the Rosh Pinah ore into lead and zinc concentrates are based on the selective flotation of the lead containing minerals followed by the activation and recovery of the zinc sulfides. In the present work the influence of the composition of the water on the selective flotation of the lead containing minerals is reviewed and the results given of the laboratory investigation of the influence of activating species such as silver, lead and copper, on the selective recovery of lead minerals from the Rosh Pinah ore. It was found that it was difficult to prevent the activation of the sphalerite by the metal species in solution in the absence of cyanide, and that colloidal precipitates most probably also serves as a significant carrier of these activators in the flotation circuit. Removal of heavy metal species from the solution by means of an adsorbent is possible, but most probably not practical.

Jan 1, 2007

By K. I. Afewu, L. C. Woollacott

The design of in-pulp adsorption vessels in the gold industry has, for the most part, been seen as a problem involving the suspension of fine particles o ore in a slurry. The need for the vessel to be designed as a mass-transfer contactor has received insufficient attention. The current series of papers addresses this need The previous paper considered the question of the scale dependence of the film transfer coefficient. This paper examines the mixing considerations that are relevant. A review of the literature and an examination of a limited set of data provide some insight into the mixing conditions needed for the dispersion of the particles of adsorbent. The mixing requirements for the suspension of the ore particles are also considered, and conclusions are drawn in regard to the design of mechanically agitated vessels for gold in-pulp adsorption circuits.

Jan 1, 1995

By L. A. Vermeulen

Electronic circuits were developed and successfully utilized to record, store, and continuously transmit to a remote station physical information relating to the impacts of pebbles on the shell liners of an industrial pebble mill, and of electrical conduction in the mineral pulp. The information was obtained by the instrumentation of some of the bolts that are used to clamp the liner blocks and litter bars to the mill shell. The features associated with the impact and conduction signals have been interpreted, and it is shown that such signals can lead to continuous measurements of the volume of the load in an industrial mill. Information is given regarding the angular distribution of direct impacts of the pebbles onto the shell liners, the power required to promote impacts, the amount of material in flight, the impact velocity, and the average number of direct impacts with the shell liner that any given pebble undergoes in unit time in the given mill.

Jan 1, 1984

By C. L. Workman-Davies

Noise is a form of pollution arising mainly from the activities of man. One such activity is mining, in which man, as in many of his other activities, uses machinery of various kinds to achieve safe, healthy, and economic production. Trackless mining makes use of an advanced state of technology over that required In traditional mining methods. One of the advantages of the former, as distinct from any disadvantages it may have, is a reduction in noise levels, the number of people exposed to noise, and the duration of their exposure to noise. This paper briefly examines why noise is a problem and what various countries are doing about it in terms of standards, codes of practice, and regulations. It also investigates the extent to which noise is a problem in mining and how trackless mining alleviates this problem. The question is then posed as to whether South Africa is not setting too high a standard at this stage of its national development by comparison with what is being done by other, more-advanced countries.

Jan 1, 1989

By A. Hinde, M. H. Moys

Tailings from metallurgical plants, when deslimed with hydrocyclones, provide a valuable source of material for the backfilling of mines. The effectiveness of this material as a support medium is a sensitive function of its particle- size distribution and water content. It is therefore important that the hydrocyclone-classification plants used to prepare the backfill are operated efficiently, and that the effects of feed disturbances on the composition of the backfil are minimized. This paper addresses the problem of the design, control, and optimization of classification plants to satisfy this need. The development of a computer program to simulate the dynamic behaviour of a hydrocyclone circuit of any given configuration is described. The use of the simulator to investigate the relative performance of conventional and innovative control strategies for single-stage and two-stage circuits is discussed in depth. The results of simulation studies are presented that indicate there is considerable scope for improving the performance and cost-effectiveness of backfill-classification plants.

Jan 1, 1991

By F. L. Wilke

The use of operations research techniques and computer models has become entrenched in the mining industry, particularly in the area of mine planning. The paper considers three major areas where increasing efforts are likely to be directed in the future: the integration of multiple disciplines in a single model; the decentralization of computing capacity within a structured network; and the incorporation of sophisticated techniques such as computer aided design and artificial intelligence.

Jan 1, 1987

By J. C. Coetzee

In this article, a case is made for the importance of the transfer and management of tacit knowledge to ensure continued sustainable competitive advantage within the pyrometallurgical industry in South Africa. The state of knowledge management (KM) is assessed through a theoretical and empirical study. The empirical part of the study was conducted by means of a survey questionnaire. An important prerequisite within the research entailed determining the current state of KM within the pyrometallurgical industry, and the findings are presented throughout this article. The research argues for initiatives to address the high turnover of pyrometallurgical knowledge workers. This industry needs to entrench tacit knowledge and therefore address the problems associated with the continuous loss of inherent specialized knowledge. Appropriately, emphasis is placed on identifying initiatives required to embed and retain not only human capital lost through mobility, but rather retaining tacit knowledge through a practical KM framework.

Jan 1, 2012

By J. C. Coetzee

In this article, a case is made for the importance of the transfer and management of tacit knowledge to ensure continued sustainable competitive advantage within the pyrometallurgical industry in South Africa. The state of knowledge management (KM) is assessed through a theoretical and empirical study. The empirical part of the study was conducted by means of a survey questionnaire. An important prerequisite within the research entailed determining the current state of KM within the pyrometallurgical industry, and the findings are presented throughout this article. The research argues for initiatives to address the high turnover of pyrometallurgical knowledge workers. This industry needs to entrench tacit knowledge and therefore address the problems associated with the continuous loss of inherent specialized knowledge. Appropriately, emphasis is placed on identifying initiatives required to embed and retain not only human capital lost through mobility, but rather retaining tacit knowledge through a practical KM framework.

Jan 1, 2012

By G. A. Bezuidenhout

Lonmin Platinum installed a concentrated mode dual-alkali scrubber at the smelter in Marikana in 2002. The dual-alkali scrubber was the technology of choice at that time as a sulphur fixation plant, due to the perceived benefits of handling both the high SO2 concentrations of converter off-gas and the swings in SO2 concentration that are linked to Peirce-Smith operation. Owing to current and impending legislative requirements for air quality and waste, Lonmin is currently considering additions to the dual-alkali plant, but is also evaluating alternative technologies for sulphur fixation. This paper reviews the decision of Lonmin to install a concentrated mode dual-alkali scrubber and presents plant performance achieved. It also describes the important control variables and sensitivities of the plant, and the final product that is produced by the operation of the plant. The legislative requirement that drives the Lonmin technology evaluation is also discussed.

Jan 1, 2012

By B. Hayen

The principal advantages of fibre optics as compared to copper wire are well known and include almost perfect electromagnetic isolation, light weight, small size, excellent transmission security and substantially better bandwidth/distance performance. The decreasing cost of the optical fibre technology (both fibre cable and equipment) has led to another generation of private networks, which provide much larger bandwidths, very high reliability and an increase of the maximum geographical coverage. The larger bandwidth allows to transport all types of information on a single network. Typical communication requirements are speech (audio), computer data, LAN info, control information, video, etc. OTN or ‘Open Transport Network’ is a transmission system based on the latest available technology in fibre optics. It is characterized by the dual ring approach, resulting in high network availability, and the integration of different types of services in one network. As such, it can fulfil almost all transmission requirements for voice, data, LAN, video and any special service required.

Sep 1, 2001

By D. Limpitlaw

As coal mining often results in the generation of acid mine drainage (AMD), careful planning and management of the water on such mines is required. A colliery in Mpumalanga recently sponsored independent research into the pollution-ameliorating potential of a natural wetland that has been receiving AMD for at least two decades. Samples of the sediment collected in the wetland were subjected to nine stages of sequential extraction in a determination of the distribution of the metal species present. The samples were then analysed for aluminium, iron, and manganese. The concentrations of sulphate-reducing bacteria (SRB) were also determined. The SRB concentration was found to increase with distance downstream (away from the source of pollution). An analysis of the sediment speciation data indicated that metal immobilization may be optimal in areas where the organic adsorption of metals is at its greatest. The analysis also provided evidence of the biogeochemical improvement of the water quality as the AMD passed through the wetland environment. The metal species present did not correlate strongly with the SRB populations; nor did the soluble species correlate with the species formed over long periods of time.

Jan 1, 1996

By L. A. Vermeulen, D. D. Howat

A study was made of the performance of a rod mil operating without liter bars and with different arrangements of liter bars in the lining. . The results show that striking improvements in performance, increased throughput, and reduced consumption of liner metal and electrical energy can be obtained by a change in the geometry of the liter-bar arrangements within a mil. Rod mils of equal size fitted with the same arrangement of liter bars but operating at different speeds presented apparent anomalies in the relative consumption efficiency of electrical energy for the production of material smaller than 75 µ m. Marked savings in the consumption of liner metal were achieved by the use of an arrangement of alternating lines of higher and lower liter bars. A study of the relative performances of two large tube mils showed that the use of liter bars in one of the mils resulted in a marked reduction in the consumption of liner metal and electrical energy per ton of material smaller than 75 µ m in the product.

Jan 1, 1986

By P. J. D. Lloyd, Jill Urban, M. R. Urban

The adsorption of gold from cyanide solutions onto constituents of the reef, and its role in reducing the efficiency of the gold-recovery process by M. R. URBAN. M.Sc. (Chem. Eng.) Rand (Visitor). JILL URBAN. B.Sc. (Chem. Eng.) Rand (Visitor) and P. J. D. LLOYD. Ph.D. (Cape Town) (Fellow) Evidence for the adsorption or re-precipitation of gold from cyanide solutions onto gangue minerals of the Witwatersrand reefs has been gathered over a number of years by various investigators. The evidence from tests using radioactive tracers is conclusive and indicates thlt adsorption contributes about 0,1 g/t to the total gold loss from conventional reduction works. The loss is a function of the alkalinity and cyanide concentration of the solution, and it appears to be affected by the extent of time between milling and cyanidation. The heavy minerals appear to be the strongest adsorbers, and the clay minerals somewhat less strong adsorbers. A sensitive qualitative test based on thin-layer chromatography permits the extent of adsorption and desorption to be readily determined.