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By John Dunn, Matt Hawley, Kashif Butt, Nicholas Gura

"This paper presents the results of a static load testing program completed on helical pile foundations for the replacement of high voltage transmission line tower structures. The foundations were part of the Northeast Grid Reliability Project (NGRP) for the Public Service Electric & Gas Company (PSE&G) near Newark, New Jersey. Structure foundations “anchor bolts down” was a design build contract model with the superstructure as bid-build.The soil stratigraphy along the alignment generally consisted of fill over about 10 ft of organic deposits underlain by up to 260 ft of normally consolidated glacial lake clays and silts. Additional project challenges included working under/adjacent the existing live high voltage lines, narrow site access due to environmental permits, foundations in a tidally influenced area, and pile projections in the order of 10 feet to meet the 10 year flood level requirements.The helical piles were constructed of 12.75 inch diameter open ended pipe piles with 36 to 40 inch diameter helices. A total of seven static load tests (compression and tension) were completed on 60 ft and 90 ft long piles, using both welded and mechanical pile splices. To evaluate pile-soil setup in the sensitive fine grained soil and determine representative longer term installation torque factors (Kt) for the production piles, the static load tests were performed 7 to 49 days after pile installation.Helical piles were found to be the most cost effective foundation alternative for this project. The required length of helical piles was less than other alternatives for similar allowable axial capacity. Helical piles with mechanical splices were installed for the varying structure foundations including tangent and heavy deadend, to a deadend monopole. Installation of 448 production piles (34,320 linear ft) was completed in three months. The installation timeline was critical to meeting the semi-annual PSEG outage for switching the old and new structures. Helical piles employing a mechanical splice resulted in an efficient and effective foundation solution for the conditions encountered on the project."

Jan 1, 2017

By Emad Farouz, Roger Failmezger

"The proposed reconstruction of I-75 downtown consists of widening an approximately 2.46 Km section of IR-75 through the northern section of downtown Dayton, OH, USA. Bridge B-13 is a 9-span continuos prestressed concrete I-beam, 319.0-meter (1,048-foot) long bridge with a stub abutment on MSE walls for the rear abutment, and a stub abutment with spill-through slopes for the forward abutment. The piers in the river were located parallel to the Great Miami River, and are full-height reinforced concrete walls. PRESSUREMETER TEST PROCEDUREThe driller advanced either casing or augers approximately 1 meter above the pressuremeter test. Steel casing was used to advance borings performed in the river, and augers were used for borings on land. Mud rotary drilling with a large diameter roller bit was used to remove all of the gravel and cobble fragments inside the casing or augers.At the pressuremeter test elevation the driller used a 63.5-mm (2.5-inch) carbide button bi-cone bit, using a rotation rate of about 60 rpm, a mud fl ow rate of about 10 gallons per minute (40 liters per minute), and an advance rate of 6 to 10 minutes per meter (2 to 3 minutes per foot). To minimize vibrations, advance rates were slower where excessive cobbles were encountered. The 63.5-mm (2.5-inch) O.D. slotted casing pressuremeter was lowered to the test elevation, often requiring either pushing or hammering into the test zone. We believe that the test zone was not perfectly straight, or that gravel or cobble fragments jutted into the test zone and had to be displaced to advance the pressuremeter into the test zone. The slotted casing prevented membrane damage during insertion. A photograph of the slotted casing being lowered into the borehole is shown below.The pressuremeter was calibrated for system compressibility and membrane resistance. At full expansion of 800 cm3, the membrane resistance of the slotted casing was about 2.5 bars.Strain-controlled tests were performed using a Texam control unit with a monocell probe. Volume increments of 20 cm3 were injected into the probe and corresponding pressures were measured. Near the end of the elastic portion of the test, an unload-reload cycle was done. A creep test was performed for 10 minutes at the next volume increment. The test continued until either 800 cm3 were injected or the membrane burst."

Jan 1, 2007

By Emad Farouz, Roger Failmezger

"The proposed reconstruction of I-75 downtown consists of widening an approximately 2.46 Km section of IR-75 through the northern section of downtown Dayton, OH, USA. Bridge B-13 is a 9-span continuos prestressed concrete I-beam, 319.0-meter (1,048-foot) long bridge with a stub abutment on MSE walls for the rear abutment, and a stub abutment with spill-through slopes for the forward abutment. The piers in the river were located parallel to the Great Miami River, and are full-height reinforced concrete wallsPRESSUREMETER TEST PROCEDUREThe driller advanced either casing or augers approximately 1 meter above the pressuremeter test. Steel casing was used to advance borings performed in the river, and augers were used for borings on land. Mud rotary drilling with a large diameter roller bit was used to remove all of the gravel and cobble fragments inside the casing or augers.At the pressuremeter test elevation the driller used a 63.5-mm (2.5-inch) carbide button bi-cone bit, using a rotation rate of about 60 rpm, a mud fl ow rate of about 10 gallons per minute (40 liters per minute), and an advance rate of 6 to 10 minutes per meter (2 to 3 minutes per foot). To minimize vibrations, advance rates were slower where excessive cobbles were encountered. The 63.5-mm (2.5-inch) O.D. slotted casing pressuremeter was lowered to the test elevation, often requiring either pushing or hammering into the test zone. We believe that the test zone was not perfectly straight, or that gravel or cobble fragments jutted into the test zone and had to be displaced to advance the pressuremeter into the test zone. The slotted casing prevented membrane damage during insertion. A photograph of the slotted casing being lowered into the borehole is shown below.The pressuremeter was calibrated for system compressibility and membrane resistance. At full expansion of 800 cm3, the membrane resistance of the slotted casing was about 2.5 bars.Strain-controlled tests were performed using a Texam control unit with a monocell probe. Volume increments of 20 cm3 were injected into the probe and corresponding pressures were measured. Near the end of the elastic portion of the test, an unload-reload cycle was done. A creep test was performed for 10 minutes at the next volume increment. The test continued until either 800 cm3 were injected or the membrane burst."

Jan 1, 2007

By Leo Panian

Over the last decade, drilled and post-grouted micropile foundations have come to be increasingly relied upon for resisting seismic loads in building foundations on the West Coast. Micropiles have been successfully deployed in a range of soil conditions, in vertical as well as battered configurations, to support a variety of structural systems difficult soils. Their high load capacity in tension as well as in compression, their ability to be installed in confined spaces with minimal overhead clearance, and their ability to be directly tested in an installation have made them indispensable for seismic strengthening of existing structures. More recently, growing industry experience along with improvements in design guidelines have led to wider acceptance of micropiles among engineers and building officials. The increasing availability of the specialized materials, coupled with growing familiarity with drilling technologies among design-build contractors has made micropiles more cost-effective and competitive. For the first time, micropiles are finding applications in the construction of new buildings, where they are combined with shallow footings in hybrid foundations to efficiently resist seismic loads. These new applications rely on more intensive engineering analyses to evaluate the performance of micropile foundation systems and develop detailed requirements for design and construction. This paper describes the design approaches and the analytical methods for the seismic design of hybrid micropile foundations, and provides examples of recent construction projects that demonstrate the application.

Jan 1, 2010

By Wolfgang G. Brunner

Mai- Liao, in Yun Lin province of Taiwan, which was once a remote area on the coast of the South China Sea, has been developed into an offshore industrial complex. Approximately 100 million m3 of imported sand fill were used to reclaim the site from the sea with an overall area of almost 3.000 hectares. Land reclamation started in March 1994 and was completed at the end of 1998. A total of 41 industrial plants were constructed on the site, including an oil refinery, a naphta cracking plant, a cogeneration plant, a coal- fired power station, a heavy machinery plant, a boiler making plant, water purification plant, several petrochemical plants and a new harbour. From 1998 onwards, new plants were taken into operation in uninterrupted succession. The main purpose of the ground improvement by vibro- displacement, used predominantly to form the foundations of the oil storage tanks , was to reduce the liquefaction potential of the subsoil during earthquakes. The top layer across the site was treated by dynamic compaction before the installation of the stone columns. Heavy structures such as chimney- stacks and buildings were constructed on pre- cast concrete piles driven by diesel hammer. The earthquake design criteria specified an earthquake magnitude M = 7.3 and an acceleration a = 0.21 g. Stone columns were installed by the dry bottom feed process, which was controlled by an automatic monitoring system, to depths ranging from 13 to 20 m to provide flexible tank foundations. Installation of 1.500.000 linear m of stone columns commenced at the beginning of 1997 and was completed in August 2000. 60 % of the stone columns, in particular the deep ones, have been carried out by Bauer vibrators. The Chi- Chi earthquake ( M = 7.3 ) took place on 21 September 1999 and was followed by Cha- I earthquake ( M = 6.8 ) on 22 October 1999. A survey carried out after these earthquakes showed very positive results. The maximum observed settlement was 10 mm and none of the tanks suffered any damage.

Jan 1, 2002

By Racquel Nottingham, Freddy Lopez, Ole Gadermann

The ongoing urban development is a global phenomenon, placing has high demands on urban infrastructure (housing, public services, transportation, telecommunications, etc.). Micropiling is one of the most successfully implemented deep foundation technologies in urban interventions, and in densely populated and built-up areas. The use of micropiles enabled the implementation of several solutions within short time frames, with minimal disturbance to the daily activities of the population. Since urban interventions usually represent a very important investment and have an economic impact, special attention should be paid to the serviceability of the urban infrastructure in the middle and long term. For the foundations, the design loadbearing capacity of the used structural elements needs to be guaranteed during the planned life time of the structures. In the case of micropiles, it must be ensured that the steel load bearing elements are effectively protected against corrosion. This paper presents the structural design of permanent self-drilling micropiles, subject to tension due to uplift loads. For the case study, different micropile systems - available worldwide - will also be evaluated. For the afore mentioned micropile systems, the design considerations regarding the durability of the reinforcement, based on their corrosion protection approaches, will be presented in this paper.

By I. K. Ozaydin

Analysis of piles groups loaded with large bending moments and both vertical and batter piles can be best performed by matrix analysis. In this paper, a case history about a tall marine control tower is presented. The soil conditions at the site and the results of the computer analysis of the piled foundation are summarized. It is shown that the pile loads are indeed less than the allowable load for a single pile. Pile head loads and moments are used in the analysis of the raft foundation.

Jan 1, 2010

By Ignatius P. O. Lam

This paper presents information on design analyses of large diameter piles using conventional p-y curves as recommended by the American Petroleum Institute (API RP2A, 1993). API RP2A adopted the soft clay criterion developed by Matlock (Matlock, 1970) based on 12.75-inch piles. API RP2A also adopted the API sand criteria originally introduced by Reese, Cox, and Koop (Reese et. al., 1974) based on 24-inch piles. Since Matlock and Reese published their original papers, there have been several publications recommending changes to their p-y criteria, especially regarding the need to adjust the Matlock p-y curves for pile diameter effects. The following sections attempt to clarify the issue of diameter effects on p-y curves.

Jan 1, 2013

By Lance A. Roberts

The Federal Highway Administration (FHWA) has mandated the use of the AASHTO Load and Resistance Factor Design (LRFD) specifications for all new federally-funded transportation infrastructure projects beginning in October 2007. This includes the design of all geotechnical-related elements, such as deep foundations, which have historically been excluded from the LRFD requirements. The basis of the LRFD specifications is the application of a probabilistically computed parameter called a resistance factor to the foundation capacity in lieu of the traditional, and often arbitrary, factor of safety. Therefore, the process of computing resistance factors for use in the design of deep foundations is extremely critical to ensure a safe, efficient, and consistent design methodology. In this paper, various methods to calibrate resistance factors for use in the design of deep foundations are examined. The methods that are currently utilized to calibrate the resistance factors reported in the AASHTO LRFD specifications may be classified as the allowable stress design (ASD) method and the reliability theory calibration method using static capacity prediction techniques. These methods are compared to a ?t-z? model design methodology. The current methods focus exclusively on the strength limit state design of deep foundations. The advantage of the ?t-z? model methodology is that it can be utilized for both strength and service limit state design. In addition, the results show that resistance factors vary based on geological setting, construction method, failure criteria and deep foundation type. This variability in the resistance factors should therefore be integrated in the design to ensure that the objectives of the LRFD approach are satisfied.

Jan 1, 2008

By Franz-Werner Gerressen

"New developments are required day by day. On the one hand site to improve the actual situation, on the other hand site to create the future and to ensure that future demands can be fulfilled. This requires for instance the development of technical support systems, which enable a more constant and quality ensured installation of special foundation products like piles. As part of the quality control, real time installation control of the production process, data transfer and reporting systems become more and more important ensuring the five dimensions of a jobsite. That means not only the three well known dimensions (width, height, depth) are cover, but also the dimension of time and money. Beside small, but important, details, also the demand of extending the use of methodologies in terms of getting deeper or allow their use in various soil conditions require the development of new tools and equipment. Therefore, the paper will describe some of these new approaches and activities required for these new developments. It will describe also the main equipment which will be needed to execute these works under the various conditionsINTRODUCTIONNew developments are required day by day. Either to improve the actual situation, or to create the future and to ensure that future demands can be fulfilled. Therefore, there is an increasing demand for the development of e.g. “Little Helpers”. “Little helpers” are for example technical support systems, which enable a more constant and quality ensured installation of special foundation products like piles, for example an assistance system like the later explained “drilling” assistant. As part of the quality control, real time installation control of the production process, data transfer and reporting systems become more and more important ensuring the five dimensions of a jobsite. In a second part the focus will be given to new approaches for soil mixing application. Adjustments of tools or equipment to extend the range of possible usage as well in terms of soil conditions as in treatment depth.“LITTLE HELPER”GeneralThe B-Tronic System enables you to efficiently operate, maintain, and administer individual machines as well as entire fleets. It helps you to securely monitor and precisely evaluate your projects and work processes. The system is an integrated system for controlling all operations and visualizing actual operating parameters in real-time on a large interactive touch-screen monitor."

Jan 1, 1900

By G. G. Meyerhof

The paper reviews the state of the art of estimating the bearing capacity and settlement of pile foundations in sand and clay soils, including the effects of pile installation, scale effects of pile size and embedment and non-uniform soil conditions. The lateral resistance of pile foundations and effects of eccentricity and inclination of the load on the bearing capacity and movements of pile foundations in sand and clay are considered on the basis of some recent investigations.

Jan 1, 2010

By M. Y. Xia

In this paper, based on the Theological tests of the interface between clay and concrete, an interface Theological model is proposed and is used in the finite element analysis which takes soil as viscoelastic mass and Theological effect of the interface between diaphram wall and ground into consideration. Its results are compared with those without an interface element, without considering the relative creep displacement. Close attention is paid to the variation of wall with time under the condition of various interface shear stiffness and viscous sliding coefficient, and their effects on the wall bending moment are primarily verified in the paper. The change of wall bending moment with time, trench heave and wall displacement in different excavation depth, bracing position, parameters for soil are also studied.

Jan 1, 2010

By Darrell Wilder

The Trenton Water Treatment Facility in Trenton, New Jersey, is expanding to upgrade existing facilities and to meet the increasing demands of the public. The facility sits uncomfortably between the northern bank of the Delaware River and Route 29, a busy traffic corridor. Flooding along this bank of the river occurs frequently and disrupts traffic along Route 29. The expansion plans for the facility call for several large clarifying tanks on a mat foundation covering an area of about 100 x 350 ft. The original design was to remove and replace up to 20 ft of existing fill and soft materials. Due to the close proximity to the existing structures and the Delaware River, it would be necessary to use sheet piles and tiebacks to support the proposed excavation, as well as the existing structures. The solution adopted consisted of the installation of vibro-replacement stone columns to improve the in situ soils and eliminate the need for excavation and replacement. This approach was tremendously successful. It mitigated the significant risk of flooding of the excavation, and provided a cost-effective alternative to mitigate settlement of the proposed tanks on the poor soft subgrade soils. This paper presents the details of the criteria for selection and design of the stone columns, and the process followed for installation of the stone columns and for verification of the level of soil improvement achieved. It also includes a back analysis of the results of a large scale, 10- by 10-foot plate load test performed on a group of stone columns using numerical procedures and recommendations for design and construction.

Jan 1, 2008

By Marcelo Chuaqui

We certainly have the data to back calculate it. I must admit that I haven't, at the moment my priority is not on what is the stiffness of the jet grout but is making sure that the jet grout is really there. It's a bit like what Stuart Littlejohn was talking about this morning in terms of grouting on the dams a small window causes a big problem so it's having the jet grouting there at all, at the moment must have been my focus rather than just what is the stiffness once you've got it there.

Feb 10, 2003

By K. J. Yang

Based on investigations and model tests combined with pile foundation on Code compilation of drydocks, we present this report to give informations against uplift pressure of piles beneath floor of drydock. In a same kind of soil, we have got comparative tests results with single pile and pile group, and the latter was performed at different spacings, different embedded depths and different number of piles in the group. Having analyzed through the results, there are some new understandings of regularity about failure mechanism and uplifting capacity of single pile and pile group, as well as optimum embedded depth of pile foundation. The results of research approach to measured values of full-scale and model tests at home and abroad, it has been placed into the Design Code of Drydock in China (1985), and can give a reference to design of pile foundation at sea and on land under uplift loading.

Jan 1, 2010

By Shawn Downey

A helical pile with in-situ grouted shaft was used to underpin the existing slab of a large retail store in the Edmonton, Alberta Canada area. The existing structural slab did not have the capacity to support the increased load requirements. The design to upgrade the capacity specified a drilled shaft as the deep foundation to underpin a portion of the slab. A helical pile was quoted as an alternate and ultimately won the bid based on the advantages of the system. After an ASTM D1143 Quick Load Test confirmed the axial compression capacity, 723 helical piles with grouted shafts were installed in 3 weeks underpinning 40% of the 93,000 ft2 (8,660 m2) building.

Jan 1, 2003

By Manfred Schoepf

"Construction projects using the most advanced technologies and organizational structures demand intelligent construction machinery. In this process, automation technology plays an increasingly important role. Many components used in the automatic control of machine components are being taken for granted to such an extent that operators are often even unaware of their existence. Innovations in micro-electronics, such as process computers, programmable logic controllers (PLC) or intelligent sensor systems, have by now found their way into construction machinery. Construction machines are indeed becoming ever more intelligent. Key electronic applications in foundation engineering machines can be summarized into the following main categories:- Data acquisition- Online monitoring of the equipment status- Remote data transfer- Satellite-based Navigation System for Positioning and Documentation- Process controlData acquisitionThis includes machine-specific operating data, such as engine speed or operating temperature, operating hours, display of fuel consumption, but also the acquisition of process-specific data, such as pile depth, pile inclination or slurry volume.Monitoring the equipment status onlineAn extremely important aspect is the acquisition of fault data. In conjunction with available remote data transfer systems, malfunctions can now be searched and diagnosed by specialists anywhere in the world to provide assistance to the site personnel.Remote data transfer - “Anywhere, from everywhere”All previously referred to parameters can be stored on appropriate storage media inside the machine. The customer also gets a worldwide, safe access via an internet browser to check the current status of the equipment, anytime, anywhere.All data can be saved on a secured web server for documentation and further analysis. The internet connection of the equipment through a special module (DTR Module) additionally allows the user to operate a local, password-saved WLAN hot spot at the construction site and exchange data between equipment, tablet and internet.The web based system, which is named “WEB-BGM Equipment Management” in the Bauer Group, can do much more than only communicating with one machine."

Jan 1, 2015

By John E. Lens

Driving bridge foundation piles into glacio-fluvial sands and gravels and glacial tills brought surprisingly longer than predicted driving lengths on several recent projects in Vermont. In some instances, piles drove more than 40 feet past refusal depths predicted from Standard Penetration Resistances from borings terminating in glacial till. Overall, piles developed substantially less skin friction than predicted using common capacity formulas and drove as much as 80 feet longer than predicted in the moderate to dense gravelly and cobbly soils. These piles were driven for one to five span highway bridges within narrow valleys with bedrock ranging from 80 to over 200 feet deep. Piles were for both conventional and integral abutment bridges. H-piles were used for a variety of reasons including lower unit cost, better availability, and better ability to drive through cobbly soils in upper strata. Dynamic testing was used to evaluate capacity, including skin friction and end bearing capacity. In order to develop better pile length and capacity predictions for future projects, VTrans and one of their geotechnical consultants are collaborating to develop criteria for improved pile capacity predictions in these river valleys. We are doing this by evaluating driving and dynamic testing data from four projects in comparison with the Federal Highway Administration (FHWA) DRIVEN pile design software, and methods from Myerhof (1976) and Tomlinson (1981). Our overall objective is to provide a basis for choosing appropriate pile types and reliably estimating pile lengths for projects in this terrain. Bridge foundation design projects in other mountainous terrain share similar design and construction challenges to those encountered in these Vermont projects. These include: difficult exploration drill rig access requiring smaller rigs with limited capability to drill through cobbles and boulders deep enough to reach bedrock; limited experience with displacement piles as alternatives to H-piles in this geology; and relatively greater variability in soil stratigraphy between foundations at these sites as a consequence of the relatively high energy depositional environment in mountainous terrain. This paper presents the case history summaries of the pile driving, results of the ?back analysis? capacity evaluations, examples of solutions employed on these projects to address the lower capacities achieved, and resulting pile capacity design guidelines and prediction criteria for these geologic conditions based on data from these projects.

Jan 1, 2007

By Paul Suver

The closed loop standing column well (CLSCW) system uses a closed circuit of water to develop the same thermal heat exchange characteristics that are achieved from traditional open circuit standing column well that uses the ground water directly. Pipe pile and pipe anchor foundations can be used as CLSCW components for ground source heat exchange. New data gathering and analysis techniques and equipment installed in the heat pumps allow any mechanical engineer to design the system without specialty engineering equipment and certifications.

By Paul Suver

"The closed loop standing column well (CLSCW) system uses a closed circuit of water to develop the same thermal heat exchange characteristics that are achieved from traditional open circuit standing column well that uses the ground water directly. Pipe pile and pipe anchor foundations can be used as CLSCW components for ground source heat exchange. New data gathering and analysis techniques and equipment installed in the heat pumps allow any mechanical engineer to design the system without specialty engineering equipment and certifications.CLSCW Description:Closed end steel pipe of varying outer diameter (O.D.) is installed by various technologies at varying depths depending on subsurface geology. The wells are arranged as stand alone wells or in groups joined in parallel or in series or in a combination of both. These pipes may also serve a dual function as foundation supports, deep foundation pile, anchors or earth retention components. These wells are then internally coated to minimize corrosion. The wells are then plumbed and capped to create a vessel equipped with a supply and return water line.The stand alone well or group of wells is then used as a ground heat exchanger for a ground source heat pumps located in or around the building.The ground source heat pumps provide heating and cooling to the building either with a traditional ducted distribution system or with radiant heating and cooling. These systems can reach efficiencies three times greater than traditional gas fired heat sources and five times greater than traditional air conditioning sources."

Jan 1, 2017