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By C. Garcia, H. Arias, J. D. Miller, C. L. Lin

The question of ultimate recovery in heap leaching operations is always of particular concern with respect to economic considerations. Of course the particle size distribution is a critical factor which determines ultimate recovery and which must be established based on a balance between the extent of mineral exposure and transport phenomena. Now it seems that the ultimate recovery for a given particle size distribution can be established from mineral exposure analysis by x-ray microtomography (XMT). Using recently developed software, micro-CT data can be used to determine the fraction of mineral exposed and thus the ultimate recovery. Examples of mineral exposure analysis are given for the copper heap leaching operation at Zaldivar, Chile.

Jan 1, 2002

By Cliff G. Paton, Sheldon B. Bland, Roger E. Melley

This paper looks at four critical lubricants used in the conveyor systems of the northern Albertan oil sand facility. The requirements for the lubricants used in the electric motors and gear boxes of the drive systems, the pulley bearing and the idler bearings are discussed in terms of the applications and the environment. A number of developments that have occurred in recent years are presented. Data from the field and from custom designed testing in the laboratory are used to support the role of simulation testing in problem solving in this area of technology.

Jan 1, 1996

By W. H. McDonald, D. D. Carr

The use of stone in building construction predates written history. From the time that stone was first used, builders have constructed stone buildings predominately from local or regional materials. However, since World War II, the stone business has become increasingly global. For example, French limestone is now sold to builders in the United States, and American granite is shipped to Japan. The internationalization of architectural and construction firms has encouraged this trend. Differences among nations in trade practices, environmental demands and the level of knowledge of dimension-stone characteristics make international trading in stone a risky and potentially disastrous business for unwary participants.

Jan 1, 1997

By R. L. Pozzo, A. S. Malicsi, I. Iwasaki

The electrochemical nature of mineral-grinding media interaction in the wet grinding of one and two sulfide mineral ores was investigated with regard to the flotation behaviors of the minerals. Two iron sulfides (pyrite and pyrrhorite) and mild steel were used to represent the sulfide minerals and the grinding media, respectively. Galvanic currents in two- and three-electrode combinations under abrasive and non abrasive conditions were correlated with the floatabilities of these minerals under corresponding conditions.

Jan 1, 1991

By Joseph Peterson, Alexander May

The Bureau of Mines used geochemical modelling computer programs to characterize a site containing lead slag generated by a lead processing facility. Tests for toxic elements by the U. S. Environmental Protection Agency (EPA) extraction procedure showed that all elements except lead were in compliance. Concentrations for lead ranged from 28 to 30 ppm. However, analysis of water samples from monitoring wells resulted in no lead concentrations that exceeded the National Drinking Water Standard. A discussion of a computational program to calculate concentrations of lead species and several other ions is presented.

Jan 1, 1991

By S. P. Lucido, I. Iwasaki

The potential of controlling heavy metal ions in effluents from discontinued mining operations and waste rock piles has been investigated. A fresh water green alga, Cyanidium caldarium, was found to have the potential to remove Cut' from solutions while exhibiting high tolerance to acid conditions which are commonly encountered in copper-nickel mine drainage. The process has the potential for application as a low maintenance metal decontamination system. The growth requirements and copper removal characteristics of this microorganism are described.

Jan 1, 1991

By C. Roldan, C. Garcia, J. D. Miller, C. L. Lin

The ultimate recovery in a heap leaching operation is related to the degree of exposure of the valuable minerals in comminuted particles. Recently, high-resolution cone beam x-ray microtomography (XMT) has been used to determine this parameter. XMT technology consists of examining the extent of mineral exposure for each size fraction of ore in 3D, then, by algebraic calculations, the ultimate recovery can be estimated for different particle size distributions (PSD). To confirm the usefulness of the XMT technology for mineral exposure analysis, column tests were performed to determine ultimate recovery using three PSDs for two composites obtained from the copper heap leaching operation at Zaldivar-Chile.

Jan 1, 2003

By Frederick W. DeVries, J. Brent Hiskey

Cyanide has been recognized for about a century as the most effective reagent for processing gold ores. Cyanide leaching has been adapted to various metallurgical settings and continues to be improved. However, in recent years attention has been directed to alternative lixiviants for treating refractory ores and concentrates, and to the development of less environmentally controversial substitutes for cyanide. This paper reviews some of the reagents considered as alternatives to cyanide and focuses on environmental implications for using these newer reagents.

Jan 1, 1992

By K. A. Grace, D. E. Ranta

The application of geology does not cease with the discovery and delineation of a mineral resource, but continues in the calculation of the economic parameters that determine reserves. Reserve determination, reduced to essentials, is the determination of the cost of production of a mineral commodity from a resource. This cost comprises mining, processing, waste disposal, reclamation and marketing costs. Geological input is vital in the calculation of the individual cost parameters from mining to reclamation, and even has same impact on marketing. Geology thus has a critical role in the determination of reserves.

Jan 1, 1992

By Daniel Hodouin, Antoine Berton

Mineral processing plants are monitored and controlled using measurements that are usually processed by on-line material balance calculation techniques. However, gross errors, due to sensor biases or failures, may corrupt all the process variable estimates. On-line gross error detection methods are required to ensure efficient mass balance evaluation. In the proposed approach, material imbalances and raw measurement corrections are tested by statistical techniques designed to detect and isolate sensor problems.

Jan 1, 2000

By Michael L. Nave

Mining belt conveyor elements are becoming larger and more expensive. Conveyor reliability requirements are rising. Conveyor condition monitoring can aid maintenance, reliability, and risk management in conveyor system operation. This paper examines the application of condition monitoring in coal mining belt conveyor systems. Types and form factors of condition sensors are described. Example costs are included. Suggestions for OEM developments are examined. Application problems are discussed. Two simple cost case studies are presented.

Jan 1, 2000

By R. J. Pruett, P. I. Prescott

Ground calcium carbonate (GCC) is used in the paper, plastics, paint, rubber and caulks and sealants industries. The favorable properties of GCC include high whiteness and brightness, low hardness and outstanding rheology in water systems. The quality of calcitic GCC ores, which includes chalk, limestone and marble, is dependent on calcite purity and the nature and quantity of the impurity minerals. Wet and dry grinding are used in the processing of GCC. Ore processed by optical sorting, flotation and/or particle-size classification has higher brightness and lower abrasion characteristics. GCC markets are a function of the product's properties, purity and cost.

Jan 1, 1997

By Pieter Hoekstra, Jim Hild, Mark Blohm

In the Basin and Range Province of Nevada, geophysics is used to assist exploration for bulk minable gold deposits, particularly over pediments. It is employed for mapping thickness of alluvium and Tertiary valley fill, for mapping covered structures, and for identifying alteration zones. In addition to potential field and seismic methods, three different electrical and electromagnetic methods are frequently used, resistivity-induced polarization, controlled source audiomagnetotellurics, and time domain EM. A review and comparison of the principles of these methods, illustrated by case histories, is the topic of this paper.

Jan 1, 1989

By Andrew J. Neale, Mark Franklin, Mike Cooper

Although recent advances have significantly improved our understanding of flotation fundamentals, disturbance variables combine to make it difficult to maintain steady state operating conditions over either the short or long term. One of the major concerns relates to knowing how much reagent to add to the flotation system, how to monitor the addition rate, and how to determine when to adjust the reagent addition rate in the presence of these disturbances. This paper will look at the development and installation of process control systems that address these issues. The economic benefits that accrued from the implementation of these strategies is described.

Jan 1, 1994

By M. J. Mrugala

Typically the conventional pillar design methods consider the behavior of the pillar alone. In such analysis the contribution of the associated roof and pillar is not considered. The focus of this paper is a study of pillar behavior in the context of interaction between a different rock material sequence in the associated roof and floor. The finite difference element code FLAC (1)is used to perform modeling of pillar response to various stratigraphic sequences.

Jan 1, 2003

By Y. J. Wang

The use of controlled recirculation began in the early 1930s. Although this method has been applied in many mines since then, a generalized comprehensive network analysis is still lacking. This paper presents a unique approach in which the ventilation network with a controlled district recirculation is divided into two subsystems: a main subsystem and a recirculation subsystem. The subsystems are analyzed individually, and the results and their relationships are then integrated into discussions of the total ventilation system. The analysis of the recirculation subsystem is facilitated by introducing a nondimensional parameter (A), which represents the ratio of the air quantity for the working face to that for the subsystem. As a result, far and regulator pressures and air power for various recirculation arrangements can be effectively expressed as a function of and the subsystem air quantity. Numerical examples are included.

Jan 1, 1997

By R. H. Grau

The National Institute for Occupational Safety and Health's Pittsburgh Research Laboratory is now involved in research to identify silica dust generation in underground metal/nonmetal mines. The ultimate goal of this research is to develop control technologies to reduce worker exposure to respirable silica dust. Commodities and job classifications with the highest silica dust exposure have been identified through analysis of the Mine Safety and Health Administration's compliance dust-sampling database. Dust surveys were conducted in an underground limestone and gold mine to investigate silica dust sources, generation levels and the controls being used. A summary of the mining operations, sampling procedures, resulting data and suggested methods to improve dust control are provided.

Jan 1, 2003

By Jack R. Nawrot, R. E. Lounsbury

Preservation and replacement of wetland habitat has become a National priority. Lands affected by mining can provide an excellent opportunity to develop wetlands where none currently exist. This proposed end use for land can require converting quality farm land from its pre-mining farming capability. Where such conversion is necessary, environmental regulatory authorities in lllinois have come to view wetlands among the preferred restoration alternatives. Research and large scale demonstration projects conducted by the Cooperative Wildlife Research Laboratory at Southern lllinois University at Carbondale have shown that coal slurry ponds can be reclaimed to wetlands. Key to successful wetland establishment is recognizing distinct zones in the slurry surface to be vegetated and treating these zones with appropriate soil amendments and plants.

Jan 1, 1991

By Scott K. Palm

The initial intent of the Hazard Communication Standard (HCS) was to improve worker health by providing more information about the hazards of chemicals used in the workplace. However, the impact of the HCS goes well beyond worker right-to-know. There are direct costs associated with compliance. In addition, labelling and hazard communications can provide a competitive advantage to producers of minerals that have not been identified as hazardous. Often, the lack of hazardous information about a substance is due to the lack of scientific study, rather than an indication of product safety. Currently, industry and regulators sometimes give known hazards greater weight than unknown risks.

Jan 1, 1991

By X. Zhu

Establishment and monitoring of revegetation in areas affected by mining activities is quite often a difficult task. The efficiency of the scheme applied can be substantially improved by using simple adequate indicators so that progress and trends can be plotted, elucidated and assessed over time. Sustainable revegetation management indicators should take into account soil quality and area characteristics, as well as social, economic and political aspects. In the present paper an interactive prototype Spatial Decision Support System (SDSS) is presented. The system, based on methodological studies, has been designed to identify and interpret indicators that can be used for the evaluation of revegetation efficiency. It provides a platform for formulating indicators describing biophysical, socio-cultural and economic processes during the entire revegetation period. It integrates modular assessment, database management sub-systems and Geographical Information System (GIS). It is structured in a way that takes into account the project environment, soil quality, land characteristics, data acquisition control, output engines and spatial analysis. The output generates visual quality diagrams and interactive attribute quality maps that elucidate revegetation issues.

Jan 1, 2007