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By A. D. Unsted

The Premier mine has been in existence for over 75 years and is closely woven into the glamour of the history of South Africa. A note on the geological formation of the diamond pipe and the gabbro gives a clearer overall picture of the mine. Mining methods for operations above and below the gabbro sill are briefly discussed. Ventilation arrangements for mining above the sill are briefly described and possible ventilation arrangements for mining below the sill are discussed in more detail. Note: conversions to S.I. units are not exact as rounding has been done.

Jan 1, 1980

By Richard R. Klimpel

This paper will summarize the trends resulting from the data generated in a large number of laboratory and industrial studies con- ducted by this author where various slurry rheology factors have been carefully changed and controlled. Factors such as percent sol- ids, addition and/or removal of fines, slurry mill filling level, specific material oriented breakage properties, chemical additions, etc. are discussed with a number of illustrating examples. This paper is specifically aimed at developing rheologically related operating guide- lines for plant engineers so that improved operating conditions can be selected.

Jan 1, 1997

By D. M. Richards, A. D. MacPhail

Highland Valley Copper currently mines two low-grade ore bodies, Lornex and Valley. The partnership was formed in 1986. As a cost reduction measure, it was decided to use an in-pit crushing and conveying system to deliver the ore from the Valley Pit to the Lornex mill 3 km (1.8 miles) away and 175 m (575 ft) above the pit rim. The system uses two gyratory crushers that feed a series of conveyors to transport up to 130 kt/d (143,000 stpd) to the main stockpiles. This paper describes the performance of the in-pit crushing system as it is currently configured, as well as its evolution to date and future planned moves.

Jan 1, 1995

By A. Marabini, J. Cases, M. Barbaro

Outlined is a review of the application of new selective chelating reagents as flotation collectors; calculation methods for the selection of chelating structures, limitation of the function of commercial chelating agents as collectors, and the synthesis of two new classes of chelating collectors with mixed aliphatic-aromatic structure for oxidized lead-zinc ores. Given are: examples of substituted mercaptobenzothiazole and aminothiophenol structures, flotation and adsorption study of an alcoxyl-mercaptobenzothiazole on cerussite, comparison of adsorption of conventional and chelating collectors, study of the influence of the aliphatic structure1 component on the collecting power of chelating type reagent and the design of chelating collectors with optimal structure.

Jan 1, 1989

By Richard K. Thorpe, Francois E. Heuze

The concept of a reusable underground nuclear test facility, named HEDEF, has been under study for some time. This rock chamber would have to be engineered to sustain the repeated mechanical and thermal shocks of internal explosions. In this paper, we summarize preconceptual studies performed in support of HEDEF, including -simple dynamic calculations for internally loaded tunnels, -outline of proof-of-concept tests of proposed reinforcement, - and initial dynamic testing of reinforcement components in an underground high explosive (HE) test.

Jan 1, 1986

By Sangwhui Cho

In comminution processes including crushing, grinding and pulverizing, the efficiency of the comminution system is very low. Since the early 1980s, research has been conducted to increase the efficiency of pulverizing mills. Additionally, the application of microprocessors and Personal Computers to process control have come into general use. Given appropriate models of the process and control algorithms, these systems can economically control comminution processes. The ring-roller type mineral pulverizer is known as an energy saving mill. In this study, a control strategy to increase the efficiency of this type mill is explained.

Jan 1, 1992

By Jerry Peterson

Mine maintenance planning, scheduling and daily workflow communications are crucial elements for enhancing overall efficiency and reducing costs. Equally important, it helps identify time periods that equipment will be unavailable so conflicts with production demands are avoided. The current CMMS Kennecott Energy Corporation (KEC) utilizes does not perform these functions in an effective manner. A solution to this problem was to develop an intuitive web-based maintenance planning, scheduling and work flow system call E-MESA. This paper will discuss the E-MESA'S system structure and advantages and disadvantages of using the web based E-MESA solution to perform the maintenance functions described above.

Jan 1, 2002

By P. V. R. Bhaskar Sarma, P. K. Sahoo, G. Roy Chaudhury

A process was developed to treat an ammoniacal leach liquor containing zinc using Di (2-ethyl hexyl) phosphoric acid (D2EHPA) as the extractant. The objective of this work was to develop a process package for the treatment of complex sulfide leach liquors. Zinc extraction could not be carried out directly from the ammoniacal solution in mixer-settler units because of crud formation and low extraction efficiency. After neutralizing the free ammonia with H2SO4, the extraction efficiency was only about 40%, due to the high concentration of (NH4)2SO4. To decrease the (NH4)2SO4 concentration, the free NH3 was steam stripped, and the resultant liquor was subjected to zinc solvent extraction. An extraction efficiency of 98% could be achieved by controlling the equilibrium pH. Stripping studies were also optimized after removing ammonia from the zinc-loaded organic. A continuous 100-hr operation that included extraction, scrubbing and stripping, was carried out successfully.

Jan 1, 1995

By M. J. Meulendyke, J. D. Purdue

Within the mineral processing industry, a range of grinding conditions exists which include semiautogenous grinding (SAG),rod milling, and conventional ball milling. Each of these mill environments presents a unique environment for grinding media, requiring the application of specific physical and chemical properties for optimum grinding media performance. The environments are characterized by varying degrees and combinations of abrasive, corrosive, and impact wear. An extensive test program has been conducted to determine the extent wear rates vary between these different applications. Test results are related to production results, ball size, and mill operating conditions.

Jan 1, 1990

By J. Stachurski, N. A. Abdel-Khalek

Laboratory Potation tests were carried out on six Polish coal samples of different rank. Each coal sample was screened into seven size fractions. The floatability of size- by-size for various size ranges for different samples was investigated as well as for the original samples. The results showed that in flotation of size-by-size, the intermediate sizes varied with the rank of the coal. Entrainment was shown to be an important mechanism in the recovery of fine particles in flotation of the original samples.

Jan 1, 1991

By Alexander B. Ikonnikov

All known bauxite deposits in China occur in its eastern half, and almost all of them are found in the Carboniferous and the Permian. They are of platform origin, but contain diaspore as the major ore mineral. There is only one known deposit composed of gibbsite. The most valuable deposits are sedimentary ones formed in local depressions on the edges of platforms during marine transgressions. They lie on Upper Cambrian or Middle Ordovician limestone that was weathered for a long period of geological time. Generally, Chinese bauxites are low in iron, and have a rather low alumina/silica ratio.

Jan 1, 1984

The new generation of computer environment provides mineral processing plants with convenient tools to store and retrieve or to analyze on-line process variable values as given along time by the various sensors installed in the plant. The paper describes the application of classical tools, such as time series analysis, to retrieve the hidden information contained is such data. The concepts used in single signal processing (autocorrelogram, power spectrum, ARIMA descriptors) and multi-signal processing (cross-correlogram, cross-spectrum) are briefly reviewed. Some examples are given to illustrate their application (sampling, data filtering, process behaviour prediction, process evaluation, data synchronisation). Examples are taken from mixing, flotation and leaching processes.

Jan 1, 1990

By K. Ohga, V. J. Hucka

The presence of methane gas in mines creates hazards of explosions, fire and suffocation. Under certain conditions the occurrence of methane also poses a danger of gas and coal outbursts. Consequently, prevention of gas and coal outbursts in coal mines requires a sound knowledge of methane gas occurrence in mine workings. However, the direct method of determining methane content of coals developed by the U.S. Bureau of Mines is time and labor consuming for measurement, a new transportable methane tester was developed for Japanese coal mines. The instrument automatically measures emission gas from coal samples in the underground and also records and stores the data. Back on the surface, the tester can be connected via a RS 232 port to a PC computer for methane content estimation. Details of this technique are described here. Results on methane content determined in Japanese and U.S. western coal seams are discussed, as well.

Jan 1, 1991

By M. Manrique, E. E. Vidal, I. Accorsi, P. R. Taylor

Various pyrometallurgical methods for treating ilmenite and zircon concentrates are reviewed. Laboratory experiments using a thermal plasma reactor were performed to evaluate the conversions of ilmenite to TiC or TiC-Fe and zircon to ZrC or ZrC-SiC. Results are examined and possible processing routes are identified.

Jan 1, 1999

By Ryan Lemmon

Belt turnovers are commonly used in conveyors to rotate the belt so that the clean side of the belt contacts the return idlers. The belt turnover length has traditionally been sized on only the twisting stresses. However, belt turnovers are also subjected to bending stresses due to the weight of the belt. Although bending stresses have in the past been ignored, these stresses are significant and should not be neglected. This paper quantifies and presents a method for calculated twisting and bending stresses and also the belt sag.

Jan 1, 2002

By W. M. Hart, Q. H. Shen, J. S. Chen, S. S. Peng

The automatic data-acquisition systems that are now available can continuously monitor and record changes in leg pressure and changes in advancing ram stroke in every shield. These systems can record shearer position at any moment during a mining operation. The data obtained can be used to improve production and maintenance management and can be used to provide better roof control at the longwall face. Research now being conducted jointly by West Virginia University and Cyprus Amax Coal Co. is aimed at developing a longwall-management system (LMS) for mine operators. The LMS software package, which works in the Microsoft Windows NT environment, performs data interpretation and analysis, production management, maintenance management and ground-control management for longwall mining.

Jan 1, 1997

By K. N. Han, Y. Guan

The dissolution behavior of silver and copper from silver/copper alloys in ammoniacal solutions was investigated using a rotating disc. Oxygen was used as an oxidant. The effects of the alloy composition, concentration of lixiviants, stirring speed and temperature on the overall dissolution kinetics were studied. Three silver/copper alloys (containing 76.7, 46.9 and 24.1% silver) were used in this study. The rates of dissolution for these alloys were compared to that of pure silver and copper under the same testing conditions. Emphasis was given to the galvanic effect on the overall dissolution rates.

Jan 1, 1995

By W. G. Pariseau, S. C. Schmelter

The destabilizing effect of water pressure on rock-mass stability is examined quantitatively by the finite element method. A coupled code that accounts for the simultaneous effects of rock-mass deformation and transient fluid flow is used for this purpose. The traditional soil-mechanics assumption of an incompressible fluid is shown to be untenable for the analysis of porous, fractured rock slopes. A Mandel-Cryer effect, whish is a transitory but elevated and potentially destabilizing water pressure following a cut, was not observed.

Jan 1, 1999

The problems of toxic, noxious, and explo¬sive atmospheres caused by gases and dusts are certain special environmental considerations in underground mining. Some other problems unique to underground mining are design of stable structures in the strata and their support, lighting the workings, and control of noise in confined spaces. These affect the health and safety of the workmen and deserve critical analyses. Some of the most important environmental parameters of underground mining are summarized in Table 1. The list is not exhaustive but illustrates the scope of environmental planning in underground mining. This chapter will discuss the use of computers and computer models in mine atmospheric environmental planning.

Jan 1, 1979

By M. S. Klima, M. Fofana

The use of a laboratory-scale magnetic fluid-based separator for coal separations was examined. A Frantz laboratory magnetic separator was modified by fabricating new pole pieces of the appropriate geometry to provide the proper magnetic field gradients. Two separation chambers, which were constructed of Plexiglas, were designed to fit between the pole pieces. A commercially available, water-based, ferromagnetic fluid was used as the separating medium. The separating density was changed by varying the current intensity of the electromagnet coil. Both batch and continuous separations were made using 0.59 x 0.50-mm and 0.18 x 0. 15-mm coal. The results are compared to those obtained using organic liquids.

Jan 1, 1998