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By Richard Turnbull

Maules Creek mine is an open cut coal near Boggabri in the Gunnedah Basin of New South Wales, Australia. The mine is currently operating at an annualised run rate of 9.5Mt of saleable coal. The plan is to ramp up production to 13Mtpa. Maules Creek has multiple seams each with varying depths; the inter-burden ranges from a few metres thick to greater than 30m (98ft). Due to this, Maules Creek mine is utilising truck shovel operations rather than a cast/dozer push operation.

Jan 1, 2018

By Per-Anders Persson

This chapter deals with the concepts of shock wave8 and detonation wavea together, because a detonation wave is really a shock wave, supported by the explosive reaction that the shock wave ignites and propagates as it travels through the explosive material. In the context of rock blasting, furthermore, there is justification for treating shock waves and detonation waves together, because the mechanical effect of the detonation in an explosive in a drillhole in rock is propagated and its effects are spread throughout the surrounding rock by means of a shock wave. The overall performance of an explosive in rock blasting or any other application is of course dependent on how much thermal energy is released in the chemical reaction that occurs when the material detonates, and on how much useful mechanical work the reaction products can do as they expand. A major portion of thii chapter deals with the prediction and measurement of explosive performance, a subject which is now still in a process of rapid development.

Jan 1, 1998

By Wayne Rogers, Sarma Kanchibotla, Alan Tordoir, Bryon Bisiauz, Seth Ako, Eric Engmann

Blast induced rock mass displacement can have a significant impact on ore loss & dilution. The mischaracterization of the grade boundaries both prior to, as well as a result of blasting can lead to significant financial losses on account of ore loss and dilution. Ore dilution occurs when waste material is miscategorised as ore and sent for processing diluting the run of mine head grade and recovery. Ore loss takes place when valuable mineral is miscategorised as waste and sent to the waste dumps, thus never being processed and recovered.

Jan 1, 2012

By Robert Hopler

INTRODUCTION NOT so very many years ago the farm was about the last place where one would expect to find up-to-date mechanical appliances. Steam, explosives, electricity—the factors which have made the world in general, and America in particular, what it is today— were indispensable for the railroad and the steamboat, the factory and the mine, but the farmer’s work was generally run on a comparatively small scale, and was mostly done by the muscles of men or draft animals. Today, however, the farmer as well as the manufacturer, the contractor and the miner, fully appreciate the value of labor-saving devices. Every up-to date farm, large or small, has modem machinery that tends to reduce the cost of production or to improve farm products.

Jan 1, 2011

By Eric Grigoryan, Wade Hutchison

An engineering study of 2,250 blasting damage claims from 1999 to 2008 in Tennessee, Kentucky, Virginia, Nevada, California, Georgia, South Carolina, North Carolina, Alabama, Arizona and Utah were investigated over the last decade and these investigations determine that blasting ground vibrations damage claims are valid less than 1.3 percent of the time. This study determined that valid blasting damage occurred as a result of impact damage associated with fly rock, air concussion stressing, instantaneous reverse stressing associated with ground vibration and crater zone soil shifting related stressing.

Jan 1, 2009

By Abdulkadir Karadogan, Zikri Keti, Umit Ozer, Mehmet Aksoy, Ulku Kalayci

This paper presents an investigation about how the motions of blast induced vibration waves were affected by the presence of the fault planes. This study was carried out at Espey Open- Pit Boron (Colemanite) Mine in Turkey. Within the scope of the study, ground vibration components were measured for 8 shots using 9 vibration monitors, considering the direction of the fault. Measurement stations were located around the fault line that intersects the open-pit mine in the north-south direction and on different benches along the fault plane. Then, the data of the vibration components obtained from the 77 recorded events were analyzed and the results were presented.

Jan 1, 2012

By Robert B. Hopler

The history of bulk loaded explosives begins with the loading of black powder and RRP (Railroad Powder) into vertical boreholes. The early air place, net of black powder and nitrostarch dynamites is covered, as are the brands and formulas of the nitroglycerinsensitized "Bagged" powders.

Jan 1, 1993

By James Goldberg, Sally Zadra, Wiliam Reisz

Early recognition and risk assessment is critical to sustaining a safe and productive blasting operation. While every blasting environment holds inherent risk, highwall blasting in highly congested areas such as Hanson Material Service Corporation’s Romeoville and Thornton quarries in the greater south Chicago metropolitan area can be particularly perilous

Jan 1, 2008

By Leslie Taylor, Uli Leiste

In this paper, results from small scale testing conducted to determine pressure time profi les acting on a plate (taken to represent the bottom of a vehicle) at any given distance from the center of the plate will be presented. These results will be discussed in relation to visual observations of the upward moving sand.

Jan 1, 2008

By David Nemir, Jan Beck

A challenge in materials science is the production of a bulk solid material from a powder precursor. One solution is to use shockwave consolidation whereby a ductile tube is loaded with the powder of interest and then surrounded by an explosive. A detonator at the top of the explosive column initiates a symmetrical high-pressure pulse that moves inward and down the tube, causing the tube to deform and the interior powders to consolidate into a dense, well bonded bulk material.

Jan 1, 2016

By Anders Nordqvist

LKAB operates an underground iron ore mine in Malmberget in the northern part of Sweden. Twelve different orebodies are mined today using both longitudinal and transversal sublevel caving as mining method. The town of Malmberget is located close to the mining area. The need for urban transformation, moving people and houses, is evident for many reasons. The mining methods used have inherent subsidence issues and there are also vibrations from blasting and mine induced seismic events.

Jan 1, 2018

By Adrian Moore, Alan Richards

A real-time system for prediction of the effect of meteorological conditions on airblast overpressure levels has been established in the Hunter Valley Coalfield in Australia. Real-time meteorological data from continuously operating sounding equipment and a predictive meteorological model is input to an atmospheric refraction model that enables the effect of meteorology on airblast overpressure levels in the area surrounding the blast site to be evaluated. Graphical outputs from the model, which are superimposed over a scaled airphoto of the mine and surrounding area, show the extent that airblast levels will be increased. When combined with inputs that quantify the effect of blasting specifications, the airblast levels that will result in the surrounding area from the combined effect of blasting specifications is determined. The model permits those responsible for blasting to make more accurate decisions on suitable times that blasting may take place to conform with applicable airblast limits.

Jan 1, 2009

By Robert Cefalo

Drill and Blast Engineer Abstract In 2019, the Bingham Canyon Mine, owned by Rio Tinto Kennecott Utah Copper Company, mined through the active underground that dewaters the pit. The active underground required the limitation of vibrations to avoid catastrophic damage or damage that would require work to the shotcrete and additional roof support. The surface design of the current sector next to and through portions of the active underground. The drill and blast group was required to test site law vibration parameters to ensure that vibration limitations were lower than limits set by the underground management team. Seismographs were used to validate the vibration prediction model and check performance of blast in areas of the underground. The bench conditions and limited pounds-per-delay created large obstacles for the blasting team, making it difficult for them to accurately load the pattern with the number of decks in the blast. Methods were used to improve the loading instructions and ensure that each hole achieved pound requirements based off of the distance to the underground that it was designed to protect. The project evolved from start to finish, and the process to estimate distances and loading improved to make the blast a more repeatable process for the size of the project.

By Jennifer Paukula, Steven Lindsay, S. Joon Kim

String loading is the placement of a bead or ‘string’ of emulsion along the lower edge of a development drill hole. The loading hose extraction rate controls the amount of emulsion placed in each drill hole. This allows a controlled distribution of explosive energy throughout the development round. Center holes are loaded using the slowest extraction rate causing the majority of the explosive energy to be placed in the center of the round. The loading hose is extracted successively faster for the buffer and perimeter holes causing less explosive energy to be placed near the edge of the blast. This causes less damage to the rock mass that remains in place after the development blast.

Jan 1, 2012

By Greg Wyartt

Although electronic detonators and blast initiation systems have been commercially available for several decades, uptake in the Australian mining industry has been very slow when compared to other global mining regions. The safety and operational advantages of electronic initiation are generally well understood in Australia, however there has been a prevailing perception that these advantages do not outweigh the extra financial and technical investments.

Jan 1, 2019

By D Maxwell Ellett

This report presents an evaluation of knowledge concerning a process used in predicting ground motion resulting from large scale conventional explosive detonations, The shots were set off in Arizona in connection with copper ore recovery activities.

Jan 1, 1976

By Francisco Sena Leite, Vinicius Miranda

Mine blasting is directly associated with ground vibration. If these affect critical structures (buildings pit walls, etc.) they must be mitigated to reduce the environment and social impacts. Vibration monitoring and control is one of the most important procedures in blasting because it will impact short and long term incidents associated with this blast effect. Technology moves ever forward, and today we have personal devices that are equipped with an array of sensors, for that reason the authors decided to investigate the possibility of using a personal device to do vibration control. This case study compares the same blast measured with a traditional seismograph and a smartphone. To validate this new methodology, attenuation laws were built with data from a traditional seismograph and a smartphone application. Predictions were also made prior to a set of blasts. Residual analysis was used for data validation from the two different sources. From the performed analysis, to prove the validity of this new methodology, the normality tests for statistics residues analysis proves that it is possible to infer that the model has a null residual mean and a small residual error. The achieved results show the accuracy of these devices, the authors pretend to show the potential of this equipment and open a completely new door for vibration analysis.

Jan 1, 2018

By Michael Karmis, Syed Muhammad Tariq, Zeshan Hyder

Secondary or boulders blasting is a regular feature of quarrying operations in Pakistan, especially in cement and stone crushing industries. The main reason for secondary blasting is the production of a large number of boulders during the production blast. These boulders are larger than the feed hopper of crushers and require further breaking. The complex geometry of boulders, relative lack of restraining burdens, and the availability of number of free faces make this kind of blasting more hazardous than production blasting. Secondary blasts have generally unpredictable results and may cause flyrock, airblast, and over-crushing of rock material. Thus, it is essential to have an appropriate amount of explosive charge/powder factor, and for it to be properly distributed in the blast hole. The greater the amount of explosive over the required amount, the more violent is the blast, which will result in more flyrock, airblast, and excessive crushing of boulders.

Jan 1, 2012

By Peter Cameron, Tom BoBo

Comminution, being the energy intensive part of a mining operation receives much scrutiny by cost controllers, CEO’s, investors and others as the mining industry goes “back to basics” to reverse the decline in productivity which occurred during the mining super cycle.

Jan 1, 2019

By Alejandro Ferrada Vergara, María Jesús Barros Godoy

Reducing costs while maintaining productivity and achieving good results is a constant challenge in mining operations, especially in the drilling and blasting stage, since a bad blast can affect production plans, increase costs, affect safety and jeopardizing the pit stability. Examples of undesirable blasting effects are: flyrocks, boulders, loading equipment damages, lower production rates, etc. In some of the biggest open pit mines using conventional blasting patterns visited by the authors, the pattern does not adjust properly to the rock mass, in most cases blasting polygons are large and the rock mass condition is variable within the designed blasting pattern. On the other hand, conventional blasting patterns with stemming columns use 40-50% of the blast hole with inert material (the stemming). Moreover, blasting engineers spend efforts to improve fragmentation results by increasing explosive charge in spite of having the negative effect of ground vibrations, with little or no success. The classic approach is "the more explosive in, the better the fragmentation is", furthermore it is assumed this relation is direct and infinite, but it is definitely wrong. This work challenges the notion of a limitless direct relationship between explosive charge and fragmentation, this means this is partially true but just up to a certain limit. In other words, there is still room to improve energy distribution among the classical blasting techniques without increasing the explosive energy by using air decks. In the work to be presented air decks are built using conical shaped stemming plugs called Paraplug®. The results obtained suggests a wedge effect acts in the bottom of the stemming column that cushions the shock wave and the air deck to reduce the detonation pressure (this is due to the decoupling factor resulted from the air deck). The demonstration shows improvements in fragmentation results, reduced vibration records accompanied with lower dust column and costs savings in explosive charge.

Jan 21, 2025