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By M. Hesham El Naggar, Maged A. Abdlrahem

"Hollow bar micropiles have constructional advantages such as: fast and low-noise and low vibration installation process and small installation equipment, which allow access to tight places. In addition, they have efficient load transfer mechanism, which facilitates carrying considerable load in compression and tension. The common practice is to use diameter ratio of drill bit/ hollow bar (Db/Dh) around 2 in their construction, and they are typically designed assuming type B as classified by the Federal Highway Administration (FHWA). In this paper, the performance and capacity of Hollow bar micropile with different (Db/Dh) ratios are investigated. Full-scale micropiles were installed at a site in Ontario, Canada, and were tested in order to evaluate the uplift performance of Hollow bar micropile with different(Db/Dh) ratios. Two micropiles with two different ratios 2.25 and 3 were constructed and tested. The total length of the micropiles was 6m with embedded length of 5.75m. The soil at the site was primarily medium dense to dense sand. The results of the load tests are presented and discussed. It was found that the uplift capacity of the micropile increased by about 19.5% as Db/Dh increased from 2.25 to 3.INTRODUCTIONMicropile is a small diameter, less than 300 mm, drilled and grouted pile and is typically reinforced according to Federal Highway Administration (FHWA, 2005). The technology of micropile was introduced in North America in 1970’s, but the growth in the east coast of United State was intense compared to all other cities around the globe (Bruce and Nicholson, 1989). Nowadays, micropile construction is used extensively worldwide as a viable solution that offers several advantages such as fast installation in low headroom, minimal disturbance to the adjacent structure efficient load transfer due to high grout to ground bond strength. As the method of grouting has major influence on the grout – ground bond strength, FHWA has classified the micropiles into four categories. Type A: the grout is placed under gravity and no pressure is required. Type B: The grout is typically pressurized under a pressure range from 0.5 to 1 MPa as the temporary casing is withdrawn. Type C: the grout is placed in two-step process. First, the grout is poured under gravity only as in Type A. Before the hardening of the grout, similar grout is pressured of at least 1MPa without the use of packer. Type D: Like Type C, it is a two – step process, the grout is placed under gravity as in Type A and sometimes pressurized as in Type B. After hardening of the initial grout, additional grout is pressurized between 2 to 9 MPa through sleeved pipe by using packers, as many times as needed. According to this classification, hollow bar micropile is usually designated as Type B. However, the construction technique is completely different from Type B. Recently; there is a trend to supplement the four types of micropiles by Type E as represent to hollow bar micropile (Timothy et al, 2012). The construction method of hollow bar micropile involves two main stages which can be performed in one–step process: advancing the drilling bit attached to a threaded hollow bar to the required depth; and pressurizing the grout through nozzles of the drill bit."

Jan 1, 2016

By Abolfazl Eslami, Sara Heidarie Golafzani

CPT-based methods considered as complementary tools for static analyses outperform other axial pile bearing capacity predictive methods. Considering soil spatial variability and minor errors associated with procedure and operator, CPT-base methods mitigate the effect of latent uncertainties in pile design. These methods were developed based on different databases and purposes. Hence, several statistical and probabilistic attributes were defined and implemented to assess the predictive CPT-based methods’ performance via CPT and pile databases in terms of the model parameter. These features make a comparison among methods in terms of precision, accuracy, and efficiency. Furthermore, CPT-based methods can be subjected to scrutiny over their backgrounds and how they were developed via reliability analysis. In this regard, a database of sixty-two driven piles and their adjacent CPT soundings were gathered, and six commonly applied CPT-based methods were examined according to criteria other than prevailing statistical and probabilistic ones, including; (a) input variables, (b) soil behavior classification (SBC) (c) model assumption (d) Influence zone, and (e) axial loading direction. According to these introduced criteria, CPTbased methods were classified and appraised via efficiency ratio. Eventually, these reliability-based, statistical, and probabilistic criteria evaluate the understudied methods performance for the investigated compiled database and help designers select consciously appropriate predictive methods according to the site conditions.

Sep 8, 2021

By Dimitrios C. Konstantakos

Cofferdam excavations have traditionally been designed with classical design methods that involve direct computations of active or apparent earth pressures. However in contrast to finite element methods, traditional analyses can not account for full soil-structure interaction. Because of their complexity, numerical analyses are performed almost exclusively by computers. Recent theoretical and computer advancements have made the use of the finite element method much more user-friendly and affordable. General information about the basics of the finite element method in geotechnical engineering and for cofferdam excavations is presented. While knowledge of all intricate theoretical and computational details is not needed, the designer should at a minimum be aware of the most important aspects of soil modeling. Most importantly, the designer must have sufficient experience to be able to judge the relative ?correctness? of vast numerical results produced by today?s software programs. Hence, the human factor is an irreplaceable component of finite element computations.

Jan 1, 2013

By Lawrence Piccagli

This past spring of 2006, BENCOR installed the concrete reinforced diaphragm walls for the COSMOPOLITAN RESORT & CASINO in Las Vegas, Nevada. The project highlights include the excavation of approx. 326.000 square feet of reinforced diaphragm slurry wall with a thickness of 30 inches and a depth of 100 feet using three reverse circulation trench cutters (hydromills) at the same time. The reinforcing steel cages were fabricated on the 8 acre jobsite and approximately 12,000 cubic yards of 4500 psi concrete was placed via tremie. The jobsite logistics of coordinating three trench cutters and three separate desanding/slurry plants as well as the reinforcing steel fabrication and concrete placement all under a very tight schedule was quite challenging. A second main exercise was the execution of a temporary excavation support. As the excavation depths extends between 66 and 72 feet, five to six rows of temporary tieback anchors were required. Anchor lengths range from 43 -83 feet at a maximum design load of 235 kips.

Jan 1, 2007

By Gianni O. Chieruzzi

A 400 MW, gas-fed power plant on floating piles and piled raft foundations was constructed in the Province of Moskovskaya, Russia in 2008. The subsurface is characterized by fill underlain by loose to medium dense alluvial deposits, with peat and clay interbeds, a stiff to hard, highly plastic, silty clay stratum of glacial origin, and a stratum of very dense, varved interbeds of sand and silt. More than 800, drilled concrete piles were constructed at the site. The pile length ranged from 15 to 23 meters below existing surface grade, and the pile diameter ranged from 0.9 to 1 meter. Initial analyses by others predicted total power plant settlements of 3 to 4 cm when subjected to the permanent loading conditions. Under a peer review process for the equipment supplier, subsurface investigation and testing were performed to verify the consolidation parameters used for foundation design of the power plant foundation. The parameters obtained in this investigation were used in the 3-D finite-element model ELPLA as inputs for the settlement analysis of the turbine building and power island. The ELPA analyses predicted settlements on the order of 7 cm over a period of 30 years. The actual settlements after two years of monitoring were compared against the model predictions. The rate of settlement and the recompression index were both underestimated in our model. The measured settlements have enabled us to calibrate both of these model parameters so that the model better matches the data.

By A. C. Galvis-Castro, R. Salgado, M. Prezzi, E. Ganju, R. D. Tovar-Valencia

It is generally accepted that the unit shaft resistance of piles in sands is lower for tensile loading than for compressive loading. So far, very little attention has been paid to the influence of the installation method on the tensile-to-compressive unit shaft resistance ratio. The objective of this paper is to analyze the effect of installation method on the ratio of unit shaft resistance in tension to that in compression for a model pile installed in a dense silica sand. To study installation effects, load tests on model piles were carried out in a half-cylindrical calibration chamber with digital image correlation (DIC) capability. The model piles were either jacked in one stroke using a constant rate of advance, or pre-installed into the dense sand samples. Digital images of the model pile and sand were taken during the load test and processed using DIC to obtain the displacement field in the sand. It was found that unit shaft resistance was essentially the same in tension and compression for the pre-installed pile, however for the jacked pile, the unit shaft resistance in tension was approximately half of that in compression. DIC analysis revealed that: (1) during the load test, more displacement occurs in the soil domain for the pre-installed pile compared to the jacked pile, (2) for the jacked pile, the magnitude of displacement in the soil domain is greater in tension than in compression and (3) for the pre-installed pile, the magnitudes of displacement in tension and compression are similar. INTRODUCTION Pile foundations can be categorized into two main types depending on the method of installation: displacement piles (e.g., jacked or driven piles) and non-displacement piles (e.g., bored piles or drilled shafts) (Basu et al. 2010; Salgado 2008). The response of these piles to loading can be studied in the laboratory by means of calibration chamber experiments on model piles that are either jacked into the samples, representing displacement piles (Jardine et al. 2005; Lee et al. 2011; Tovar-Valencia et al. 2018), or pre-installed in the sand sample, representing non-displacement piles(Galvis-Castro et al. 2019a; Le Kouby et al. 2013; Tehrani et al. 2016)

Jan 1, 2019

By Jesús E. Gómez

A recent bridge underpinning project provided a unique opportunity to obtain information on the load-deflection response of 260 hollow-core bar micropiles. All production micropiles were proof-tested to a maximum load of 125 percent of the design load. In addition, four verification tests were performed on sacrificial micropiles to at least two and a half times the design loads. This paper presents the results of the verification and proof tests performed for this project, and provides recommended values for design of hollow core bar micropiles in soils similar to those encountered. This work shows that hollow core bar micropiles provide a significant unit bond capacity in both granular and fine soils, which may be greater than that typically expected in pressure-grouted (Type B) micropiles. The hollow core bar system allows faster installation rates in the soil types encountered than other traditional micropile techniques, and can be installed with relatively simple quality control procedures.

Jan 1, 2007

By Hubert Law, Amin Rahmani

This paper evaluates the effects of pile diameter on the initial modulus of subgrade reaction and proposes modifications to the subgrade reaction moduli that are commonly used in the current state of practice based on American Petroleum Institute (API) guidelines. Three-dimensional continuum finite element model of a soil-pile system is simulated under monotonic lateral loadings to develop benchmark data. The benchmark data, which includes small (0.5 ft) to large (10 ft) diameter pile responses, is used to estimate the initial modulus of subgrade reaction for each of the considered pile sizes. The study shows that the subgrade reaction moduli provided by API may underestimate the actual soil stiffness at the soil-pile interface for large diameter piles and may overestimate it for piles smaller than a certain diameter. A simple equation is proposed herein to adequately estimate the initial modulus of subgrade reaction for all pile diameter ranges. The proposed equation is validated by the measurements of full-scale field tests.

By Fredrik Sarvell, Harald. Ihler, Veli-Matti Uotinen, Jukka Rantala

"Many of the valid international building codes state that the lateral support provided by the soil is sufficient to prevent buckling of fully embedded piles. However, the development of small diameter micropiles and especially the use of high strength steel have evolved to applications including high capacity elements. The ultimate structural load bearing capacity of a pile in a cohesive soil is decided by examining which gives the lowest value, the peak buckling load and the resisting moment provided by the surrounding soil medium or the structural capacity of the pile cross section. In both cases, the initial deflection of the pile is a significant factor when the axial load bearing capacity of the pile is determined. Steel micropiles are joined commonly with mechanical splices. A less rigid mechanical splice is often a weaker hinge that allows the pile to bend and deflect more during installation increasing the initial deflection of a pile. In addition the less rigid splice element decreases the bending capacity of a jointed pile section and the ultimate axial load capacity of the entire pile. A series of FE analysis performed for various pile sizes suggest that the steel pipe piles including separate pile sections and mechanical splicing elements should have the combined bending stiffness of EIshaft = 0,75 × EIpile. This requirement yields to the buckling resistance of at least 96 % of the solid reference pile with the sameinitial eccentricity in similar soil conditions.IntroductionMany of the valid international building codes state that the lateral support provided by the soil is sufficient to prevent buckling of fully embedded piles. However, the development of small diameter micropiles and especially the use of high strength steel have evolved to applications including high capacity elements. The potential buckling of these very slender high capacity piles in soft soils may in many cases be the controlling design factor of the pile, especially with end bearing micropiles.A typical sequence of soil strata in Nordic countries, such as Norway, Finland and Sweden, constitutes of friction soil or dry crust clay on top of soft clay followed by till. This soil stratum often rests on solid bedrock of granite or gneiss. Conditions like these are suitable for slender end bearing piles subjected to buckling and especially steel pipe piles where most of the material is located at the edge of the cross section. Other reasons for using slender steel pipe piles are for example fast installation with minimal waste, efficient manufacturing and relatively well established design and execution procedures. Minimum quality criteria’s regarding splices for steel pipe piles are recommended to be set as national provisions to ensure quality and comparable procurements in foundation business."

Jan 1, 2014

By Nicholas P. Gura

This paper presents the analysis, design, and load test program results for drilled shafts to support a 70-story hotel tower and associated 10 story podium structures located in Las Vegas, Nevada. A mat foundation for the structure, although feasible, would have produced undesirable differential settlements within the high rise tower footprint and at the interface with adjacent lower level podium structures. The resulting foundation system solution for the 70-story, approximately 800-foot long hotel tower was four-foot diameter drilled shafts, extending 100 below shaft cutoff. The design compression capacity for the four foot diameter drilled shaft was 5,000 kips. The load test program proved that the unique Las Vegas valley geology lends itself to efficient installation, precluding the need for engineered slurry or casing. The load testing program included the installation of two four-foot diameter test shafts to 100 feet below theoretical cutoff and the performance of two highly instrumented independent Osterberg load cell tests with maximum sustained test loads of 12,000 kips. Sonic caliper testing was also performed to document actual in-place shaft diameters and verticality. The load test program also provided information necessary for the foundation design of the podium structures. In addition to the tower?s drilled shaft load test program data, continuous flight auger (CFA) pile evaluation and testing was also performed. The CFA testing consisted of traditional ?top down? loading techniques and was performed as an alternative to the recommended shallow drilled shafts for the lower level podium structures. The results of the CFA test program provided supplemental, insightful soil friction data which was used in conjunction with the drilled shaft test program data in evaluating the most appropriate support for the lower level structures.

Jan 1, 2007

By Gerry Houlahan

The east span of the 3.5 km long SF-Oakland Bay Bridge is supported by different types of foundations along its span. Starting from the west, its first 460 m section comprising twin concrete box-girders is supported by sands and rock on Yerba Buena Island. A 620 m long steel suspension span then bridges a 25 m deep channel that is formed in sediments overlying rock. Twin concrete box girder structures, each 2.4 km long, complete the stretch over the remainder of San Francisco Bay to the engineered earth fill landing at its east end. For most of its length, the Skyway bridges water 3 to 10 m deep over soft surficial Young Bay Mud. The foundation types include spread footings with hold-downs, steel and concrete piles that are set in drilled rock sockets up to 3 m in diameter and 2.5 m diameter steel tubular piles driven to penetrations of up to 100 m. The design and construction-related considerations are presented. The different foundation types, influences of the site geology and earthquake demands on the substructures are discussed. The seismic motions of the bridge superstructures and substructures, as well as the depth-varying soil motions, influenced the foundation design. Together with performance-based design criteria, including post-earthquake footing displacement limits, these seismic demands influenced various aspects of the foundation design, including the use of battered and vertical piles.

Jan 1, 2013

By S. Chilka, I. Maloney, J. Brady

"The purpose of this project was to design the Electrical Service Platform (ESP) for the Cape Wind Offshore Wind Farm. The ESP structure comprises two primary parts: the topside platform housing the electrical equipment and the two jacket substructures providing foundation support to the platform. The topside is supported only by the two inner legs of each jacket. The site water depth is relatively shallow and the seabed comprised of loose sediment subject to severe local scour up to 18 feet. The piles are designed for local scour, storm conditions, vessel impact, ice loads and pile installation fatigue. This paper focuses on the design and construction aspect of this project.PROJECT DESCRIPTIONBackgroundThe Cape Wind project will be located in Nantucket Sound between Cape Cod on the Massachusetts mainland (northeastern coast of the USA) and the Islands of Martha’s Vineyard and Nantucket (Fig. 1). The project is to be sited on Horseshoe Shoal, about equal distances from the mainland and the two islands. The project will produce 75% of the electricity used on Cape Cod and the Islands of Martha’s Vineyard and Nantucket with zero pollution emissions and resulting in the reduced operations, fuel consumption and pollution emissions from the fossil fuel power plants in the region. The wind farm, if constructed per plan, is expected to be America’s first offshore wind farm.The wind farm will consist of an array of 130 Siemens 3.6-megawatt offshore wind turbines with a combined production capacity of 468-megawatts. The offshore wind turbine towers will be bolted onto the transition pieces supported by monopile foundations driven into seabed. The power from the 130 wind turbine generators will be delivered to the Electrical Service Platform (ESP) by an array of up to 14 seabed conductors."

Jan 1, 2017

By Richard Hanke, Franz-Werner Gerressen

"The twin decked Alaskan Way Viaduct is a passage to Seattle’s downtown waterfront and of great economic importance to the city. In 2001, the Nisqually earthquake damaged the viaduct and led to the redevelopment of this corridor. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. State-of-the-Art special foundation equipment was mobilized for the project to perform a broad range of geotechnical construction. Applications included soil mixing and jet grouting for confinement cells around new bridge foundations, large diameter secant pile walls for the Tunnel Boring Machine launch portal along with an extensive jet grouting regime for ground improvements within the tunnel alignment. This paper will study the evolution and use of advanced special geotechnical construction equipment and describe its application at the Alaskan Way Viaduct Replacement Project.INTRODUCTIONThe evolution of geotechnical construction equipment continues through innovative applications and continued modification or enhancement of machinery. Similarly and in parallel, market expectations continually demand more in terms of construction speed and performance. Together, market demands and contractor innovation have led way to the development of specialty geotechnical construction equipment with capabilities previously not seen feasible or possible. Several examples of this scenario have recently developed during design and construction of the Alaskan Way Viaduct Replacement Project.The Alaskan Way Viaduct Replacement Project is a joint project between the Federal Highway Administration (FHWA), the Washington State Department of Transportation (WSDOT), and the City of Seattle. Three build alternatives were under consideration for replacing the Alaskan Way Viaduct: the Bored Tunnel Alternative, the Cut-and-Cover Tunnel Alternative, and the Elevated Structure Alternative. Ultimately, the bored tunnel option was selected as the best value approach. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. Several other associated improvements tie into this project that will ultimately lead to the complete demolition of the viaduct and redevelopment of Seattle’s waterfront."

Jan 1, 2015

By Tony Amis, Marco Barla, Alice Di Donna

"Energy geostructures are becoming an increasingly popular solution around the world for Developers looking to reduce CO2 and system running costs. Energy geostructures are geotechnical structures that provide both the important role of structural stability while also acting as a heat exchanger with the ground, enabling the supported buildings and or infrastructure to be heated and cooled using the principle of low enthalpy geothermal systems. The main advantage of this innovative technology with respect to standard geothermal plant is the reduction of the initial installation costs and construction schedule benefits, compared to installing conventional geothermal solutions, largely due to the additional use of structures which would be constructed in any case. However, it is important with respect to energy geostructures that additional aspects need careful consideration. For this very reason, several research studies have been carried out over the last decade on this subject and a number of real case studies have been monitored and analysed. The key difference with respect to conventional shallow geothermal systems are mainly related to the geometry, which is imposed by the geotechnical project, and the need to ensure that the primary structural role is always guaranteed. Special boundary conditions, the reduced depth, the influence of atmospheric external temperature can also play an important role for energy geostructures. They can affect, both energy efficiency and, the geotechnical behaviour because of the possible thermal induced mechanical effects. This paper presents a picture of the current situation regarding energy geostructures and their peculiar features, and collects available data to provide a reference framework. Data has been collected from literature and personal communications and then processed to provide easy-to-read charts useful for practical consultation at a glance. This paper provides, an indication of the distribution of such systems worldwide, their spread in time, and a global view of their actual efficiency from the structural, energy, economic and environmental point of view.1. IntroductionEnergy geostructures are becoming an increasingly popular consideration around the world. Energy geostructures are geotechnical structures with a dual role of providing structural stability and the ability to exchange heat with the ground, to provide low carbon heat and coolth to supporting and or adjacent buildings and infrastructure, using the principle of low enthalpy geothermal systems (Barla and Di Donna, 2016; Laloui and Di Donna, 2013). A closed circuit of high density polyethylene (HDPE) pipes is embedded in the concrete, and a heat carrier fluid circulates through them exchanging heat with the ground. The HDPE pipework circuit inside the geostructure is linked to one of the above buildings or infrastructure through a heat pump, which adapts the temperature of the circulating fluid to the heating (winter mode) and cooling (summer mode) needs. In this way, heat can be injected into the ground during summer and extracted from it during winter. In principle, all structures in contact with the ground can be used as energy geostructures. The first examples of energy geostructures date back to the eighties in Austria and were mainly piles and shallow foundations. A decade later, Henderson et al. (1999) reported on what would appear to be the first successful use of geothermal energy piles in the US, with loops incorporated into the foundation for a hotel in Geneva, New York. As was their use in this New York case history, the typical geothermal energy pile application is used in conjunction with additional closed loop boreholes to provide the required energy capacity for a structure. Interestingly the report concludes that the geothermal energy piles had a better heat transfer performance than the borehole field. The first energy walls appeared slightly later, while still today only a few experimental cas"

Jan 1, 2017

By Bernardo J. Jiménez, Harlem Lora, Roberto Acosta Mora

Circunvalacion Norte project is currently the most important infrastructure project in Costa Rica. It is the last segment of the urban perimeter highway. Site investigation of local geotechnical conditions were studied by SPT, CPT, pressuremeter tests and boreholes. A static load test was executed as a proof test with an associated ultimate resistance of 12056 kN (2710 kips). Drilled shaft design was done using PMT tests and axial nominal resistance varied between 4000 kN (900 kips) and 6000 kN (1350 kips). A total of 416 drilled shafts were constructed in 15 months with drill performance of 32 m/day (105 ft/day). Drilled shaft lengths varied between 4,0 (13 ft) m and 40,0 m (130 ft). Selfconsolidating concrete was used to achieve an adequate workability even in high densities rebar cages. Several site conditions proved the importance for maintenance of the working platform, predrilling of rock sockets and having spare parts to avoid increase in project’s cost. New procedures were taken to prevent concrete segregation on excavations near underground water flow. Monitoring the quality of the shafts from CSL test showed less than 3% of the shafts presented a considerable anomaly, which proved that the adopted construction method and materials were adequate. For the concrete anomalies, successful remediation was performed by means of grout at the base of the shaft with two different types of drilling methodology depending on the concrete anomaly.

By Kiyotaka Ohno, Nobushige Yasuoka, Yosuke Hioki

"The diameter of improved columns adopted by the original DJM Method had been 1000 mm, however, in order to comply with the social need for construction cost reduction, the Expanded Dry Jet Mixing (EX-DJM) Method with maximum column diameter expanded to 1300 mm was developed between 1998 and 2001 and has been widely applied since then. From the first application of EX-DJM in January 2002 for a first construction project, the total volume of improved soil has reached 325,000 m3 in 17 projects up to September 2014. Because of the advantages of the EX-DJM such as reduction of construction costs and periods leading to reduction in the number of improved columns, adoption of this method is expected to increase in the future. This paper describes the advantages of the EX-DJM, its construction results and case examples including those applied to restoration projects after the Great East Japan Earthquake, 2011.1. BACKGROUND OF DEVELOPMENTThe Dry Jet Mixing (DJM) Method is a soil stabilization method in which a powdery or granular binder is pneumatically fed into and mixed with soft soil to induce chemical reactions that stabilize and strengthen the soil. It was developed by government - private collaboration in Japan between 1977 and 1979. Up to March 2014, the total volume of soil improved by DJM method reached 33,500,000 m3. The initial diameter of improved columns of the original DJM Method was 1000 mm. In order to comply with the social need for construction cost reduction, the Expanded Dry Jet Mixing (EX-DJM) Method with maximum column diameter 1300 mm was developed between 1998 and 2001.2. ADVANTAGES OF EX-DJMThe construction equipment for the EX-DJM consists of two major parts, which are DJM machine and binder plant are shown in Fig. 1.The construction machine is of double mixing-shaft type with its column diameter expanded to 1200mm or 1300mm. In association with the increase in the column diameter, the binder feeder has also increased its discharge rate by approximately 1.69 times. Same as the increase rate of the area of original diameter 1000mm to diameter 1300mm are shown in Fig. 4."

Jan 1, 2015

By Brian Koch

Michels installed 242 drilled shafts to support the piers for a new basket-handle, true-arch twin bridge across the Mississippi River from Moline, IL to Bettendorf, IA. The installation of the drilled shafts was completed with the simultaneous use of two Liebherr LB36 and one IMT 300 drill rigs. Utilizing barges, 233 drilled shafts were installed in the river. Michels crews also installed 7-ft to 10-ft permanent steel casing into the bedrock, and drilled to depths of 60 feet for each shaft. Despite working in strong currents, freezing temperatures and on rocking barges, Michels crews placed the shafts within 3 inches of plan position. Since the drilled shafts are the key piece in supporting the bridge structure, Michels provided cross-hole sonic logging to verify the integrity and strength of the concrete within the shafts and to add another level of quality control for the owner/customer. Extensive planning took place each day to ensure that tugboats, the linchpin of the project, were being efficiently utilized to shift the barges and materials daily. On any given day, Michels transported five concrete trucks by barge from shore to shaft sites to pour between 40 and 240 cubic yards of concrete. The Michels environmental team was diligent with preparing, discussing and implementing a water treatment plan that was accepted by all state and federal agencies and adhered to strict environmental regulations. Grain hopper barges were rented to control and treat the water that was used in the drilling operations. Another challenge crews ran into was the discovery of caverns when drilling into some parts of the bedrock. Michels worked with the engineer to develop a plan to construct the drilled shafts that encountered the caverns.

Jan 1, 2019

By Emad Farouz

This paper presents a case history of a successful construction-phase pile load test program that optimized the pile design in challenging ground conditions at the Great Neck Wastewater Treatment Plant in the Town of North Hempstead in Nassau County, New York. The improvements and expansion of the wastewater treatment plant included the construction of several new structures to comply with new stringent nitrogen discharge requirements and new design flow. The challenging ground conditions included up to 20-ft thick organic deposits with weight of hammer blow counts and up to 14 percent organic content and tidal ground water that was near the ground surface. The foundation design evaluated various deep foundation alternatives and selected driven closed-ended pipe piles then filled with concrete as the most suitable foundation. The selection process included considerations of cost, risk, vibrations, noise, and schedule. The contract documents utilized an innovative approach of performing an optimization load test program that was implemented during construction to optimize pile lengths and reduce potential vibration and construction schedule. This paper discusses the details of the successful load test program including static testing, dynamic testing, and the innovative contracting approach utilized to implement the construction phase load test program. It also discusses the successful development and implementation of driving criteria for production piles and construction challenges. The successful load test program resulted in savings of several hundred thousand dollars, optimized schedule, and lower environmental impacts.

By Lucian L. Bogdan

"SummaryActive loaded strand anchors are often used for slope stabilization, retaining walls or tiedown anchors. Normally, strands are tensioned against the structure and wedges are locked inside the anchorages at a certain lock-off load. During the life of the structure, anchors can receive additional loading during a surcharge, seismic event or other activity on the structure.In order to have a reliable ground anchor system, the strand must not slip through the anchorage wedges during its service life. Strand slippage has been reported during lock-off, when dirty wedge plates and wedges have been used. Low lock-off loads are believed to contribute to strand slippage too. Since the initial lock-off load for a ground anchor is usually lower than the lock-load for an equivalent capacity tendon in other types of post-tensioning construction, there is a concern that strand slippage may occur if the load on the anchor increases above the initial lock-off load.Corrosion protection grout, placed after the anchor is locked off, fills the pocket and surrounds the strand and wedges. Some anchor installers believe that the grout will prevent the anchorage from developing additional capacity if the load increases above the initial lock-off load.The load-carrying capacity of an anchorage depends on several factors. Most important are: initial applied load, anchorage geometry, friction between wedge-anchorage-strand and condition of the contact surfaces.The ADSC Anchored Earth Retention Committee considers that the industry should know how wedges behave once the permanent strand anchors are stressed and grouted inside the transition pipe, between wedges and inside the grout cap."

Jan 1, 2005

By Ahmed Elmekati, Frederick C. Rhyner, Steven R. Lowe

"The current phase of the Pacific Park development (formerly, Atlantic Yards) in Brooklyn involves constructing buildings on a platform over an existing LIRR rail yard. To preserve the maximum amount of space in the already congested yard and protect the yard which remains in service during construction, high capacity foundations are being designed well above previous capacities in the area. In addition to spread footings and small mats, various diameters of drilled piles are being used at design capacities ranging up to 600 tons. The piles are generally grouted at low pressure, up to about 50 psi. Load tests for various drilled elements, including piles, tiedowns and soil anchors, have confirmed allowable side resistance (bond) stresses in dense sand ranging from 20 to 30 psi. Testing with different rigs and operators has shown that down-the-hole hammers are feasible, but the installation techniques, types of equipment and size of the pile make a significant difference. The results show that more cost-effective foundations are possible when ample testing confirms expectations.I INTRODUCTIONThe Long Island Rail Road has operated a mainline on Atlantic Avenue since the 1800s, with a terminal at the intersection of Atlantic and Flatbush Avenues. In the early 1900s, the mainline was reconstructed in a cut and cover tunnel section. The LIRR’s Atlantic Yard was constructed circa 1908 to service the terminal. It was depressed about 25 feet below street grade to coincide with the LIRR’s mainline tunnel under Atlantic Avenue. Record drawings indicate that the gravity retaining walls lining the perimeter of the yard and other ancillary structures had been designed for an allowable bearing pressure of five tons per square foot (tsf). Perhaps by coincidence, the mat foundation for the tower of the Williamsburg Savings Bank was also designed for five tsf in 1929.Figure 1 shows a typical geologic section through the site. The geology and subsurface conditions in this part of Brooklyn consist of fill generally five to 20 feet deep underlain by dense to very dense sand and gravel; in places, with numerous cobbles and boulders which make pile installation challenging. The sand strata that are on the order of 150 to 200 feet thick were laid down by glaciers during the last ice age and have been heavily precompressed. The sand strata are underlain in places by remnants of the Cretaceous-era Raritan Clay formation and Fordham Gneiss bedrock. Because of this, the sand strata generally provide excellent support for shallow foundations and the allowable bearing of five tons per square foot is usually easily justified."

Jan 1, 2016