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By Lynn Crayne

We used Glyoxal as the hardener, at a final concentration of 10% by volume and therefore 20% by volume in the A-Component. They worked pretty well what we did was we shaved the joints on each of the pipes when we assembled them so they wouldn't rip the packers and then we greased the packers very well going in. We had to replace some but we have any getting stuck or didn't lose any pipes.

Feb 10, 2003

By Adnan A. Malik, Tadashi Maejima, Jiro Kuwano

"The use of steel screw piles has greatly increased in recent years because of the advancement in the installation mechanism and its performance under compressive, uplift and lateral loads. In a steel pile system, the strength of pile material limits the end bearing resistance of the pile due to strong subsurface conditions. The installation mechanism of screw pile can reduce the end bearing resistance due to the torque and axial force. However, if the installation mechanism does not reduce the bearing resistance of the pile, another important factor that can reduce its performance is the strength of the helix/wing plate. In this study, the effect of wing plate deformation on the performance of single helix/wing plate pile bearing resistance investigated. A model ground was used to investigate the effect of wing plate deformation. Dry Toyoura sand was used as a ground material and was compacted to denser states of 80% and 92%. The shaft and wing plate material of the pile was the same to actual piles that are used nowadays in Japan. A series of load tests were performed with different wing plate diameters and thicknesses. It was observed that deflection in the wing plate reduces the bearing resistance of the pile. The increase in the thickness of the wing plate was seen to restore the reduced pile resistance due to deflection. It was also observed from the experimental results that the ratio of wing plate diameter to shaft diameter (Dw/Ds) greatly affects the deformation of wing plates, which ultimately affects the end bearing resistance of the pile. The results obtained in this research suggest that the outstand length (Lw) of wing plate should be less than 5.6 times the thickness of wing plate for piles having a large Dw/Ds ratio under strong ground conditions.INTRODUCTIONThe first use of screw pile was almost 180 years ago by Alexander Mitchell. He patented his invention in 1833 with the name “Screw Pile”, and used it for ship moorings. The use of screw piles has since been adopted in various areas such as lighthouses, fencing for agriculture and marine structures. The use of screw piles in civil works started in 1985, after the invention of the hydraulic torque motor, as it eases the installation process. Nowadays, screw piles are used in the foundation of transmission towers, elevators, buildings and many other civil structures.Screw pile has an edge over other steel pile systems due to its high bearing, uplift and lateral resistance. The end bearing resistance of screw pile depends on installation, strength of subsurface material and the pile material. The screw pile is installed by applying torque and axial force. The pile torsional strength should be more than the applied torque and axial force to avoid deformation before reaching the final depth."

Jan 1, 2015

By Donald T. Robertson

This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.

By Donald T. Robertson, Kurt Hecht, Michael K. Muchard

"This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.INTRODUCTIONDynamic testing of driven pile foundations was originally developed in the late 1960’s and commercialized in the early 1970’s. While the methods of analyzing dynamic test data have improved with the advancement of computer technology, the test method and the sensors used to acquire the data have changed little. In 1998, under a research grant provided by the Florida Department of Transportation, (McVay et al, 2002) an Embedded Data Collector system (EDC) was developed. The collector utilizes two sensor packs, each consisting of one strain gage and one accelerometer, embedded near the pile toe and pile top. Utilizing the toe sensor pack, the system provides reliable real time pile end bearing capacity measurements. This end bearing capacity is combined with a Case Method Solution augmented with an automatic damping calculation to provide the overall pile capacity, pile skin friction capacity and pile end bearing capacity. Also, since the gages are embedded, they have the ability to track all changes from the casting yard (i.e. prestress), driving, and subsequent setup (freeze, relaxation, etc) at both the top and bottom of the pile."

Jan 1, 2017

By Peter Iovino

Unfortunately, I don't know the unit cost per cubic yard of treatment. I reflected on that yesterday and I don't think that we considered the use of micropiles. They could have been an option. The challenge may have been picking up some of the lateral load but I think the micropiles could have been installed on a batter and perhaps extended to rock. We could have considered them, but I do not believe we explored micropiles as an option for this project.

Feb 10, 2003

By John C. Ryan

The Emeca Pile Splice, an innovative mechanical prestressed concrete pile splice, is the first robotically welded splice to be fabricated in the United States. An analytical and experimental study was conducted to establish the capacity of the standard splice for 12-in. and 14-in. square piles. The study illustrates compliance of the splice with International Building Code (2006) requirements. A case study for a large petroleum tank foundation project in Port Canaveral, FL is presented, demonstrating the efficiency achieved through use of spliced-piles. For the case-study project, single-piece 18-in.-square, 100-ft-long piles were replaced with 12-in.-square, two-piece, spliced piles. As a result, a significant reduction of material, labor, handling, and equipment was documented for the project. Savings realized on the installed pile cost was estimated to be in excess of 30% by the owner.

Jan 1, 2010

By Steve Davidow, Nick Salisbury

"The Sunrise Powerlink project received numerous industry awards for excellence. The DFI C. William Bermingham Innovation Award recognized the innovative use of prefabricated steel micropile caps to increase safety, accelerate project schedule and minimize the project carbon footprint. DFI’s Outstanding Project Award (OPA) and World Cup of Micropiles Challenge Award honored the project as a whole and its positive outcome and industry example. Sunrise Powerlink involved construction of San Diego Gas and Electric’s (SDG&E’s) new 117 mile (188 km) 500/230 kilovolt transmission line from Imperial County to San Diego County, Calif. The alignment traversed a wide variety of geotechnical conditions, including desert, mountain and marine environments, and many of the 421 lattice tower structures used to carry the transmission lines were located in remote, rugged or environmentally-sensitive terrain.Micropiles were introduced as a solution to foundation construction in these challenging areas, which ultimately involved the design and application of Crux Subsurface Inc.’s patented steel micropile cap at 234 tower locations. This was the inaugural application of the technology, and a significant component to ensuring a successful project outcome. Foundation ChallengesThe alignment crossed a number of protected environments, including National Forest land, critical habitat for bald eagles and Peninsular big horn sheep, and numerous private properties. As a result of the remote, rugged terrain, it was initially determined that 75 lattice tower locations would not permit road construction access and would require helicopter-only construction techniques. A strict in-service date combined with long permitting lead times eventually increased this number to 234 sites. Preconstruction access constraints prohibited site-specific geotechnical sampling, so initial foundation designs were completed using only available seismic geophysical surveying and preliminary mapping data. The combination of these challenges required a foundation alternative that could accommodate variable subsurface conditions, required a minimal environmental footprint for installation, and featured lightweight materials and equipment that could be transported by helicopter."

Jan 1, 2014

By Michael J. Marasa

"Geotechnical engineering and construction primarily relies on the subsurface characteristics of the particular site; however, obtaining both accurate and precise information on those features is challenging due to the numerous factors involved in testing procedures used to analyze varying site geology. This includes a detailed and thorough geotechnical investigation to understand the site conditions, allowing the implementation of the most practical and economical solution.This paper presents a case history of the installation of wick drains and construction of aggregate piers on the site of a large facility to be constructed in Memphis, Tennessee. Throughout intensive subsurface investigations, highly variable soils were encountered, requiring settlement control and increased bearing capacity. This paper will discuss the design and installation of the systems constructed, and procedures and execution of the work to ensure design specifications were achieved.BackgroundA 1.4 million square foot expansion directly adjacent to an existing 1.1 million square foot distribution facility in Memphis, Tennessee was planned to serve as a centralized facility for increased production. The first phase of construction included an 858,000 square foot warehouse and parking lot for approximately 400 trucks to the north of the existing structure. The anticipated column load for the warehouse was 125 kips; slab design bearing pressures ranged from 200 to 500 pounds per square foot (psf) and elevations ranged from EL. 264 to 282. Parking lot elevations ranged from EL. 264 to 290, requiring a design life of 10 years with an estimated 100 in- and out-bound trucks daily and maximum weight of 80 kips per truck. The second phase of construction took place east of the existing structure, and included a 794,000 square foot multi-level warehouse, a 100,000 square foot office, and additional employee parking. The anticipated column load for the second warehouse was 225 kips and slab design bearing pressures ranged from 200 to 500 psf. Elevations ranged from EL. 267 to 282. Anticipated column loads from the office were 25 125 kips, with slab design bearing pressures ranging from 100 to 200 psf. Due to the varying elevations within each planned footprint, up to 18 feet of new fill was required to match the existing structure’s finished floor elevation (FFE) at EL. 282."

Jan 1, 2017

By James M. Tantalla, Roderic A. Ellman, W. Allen Marr, Scott R. Bamford

"Construction of the powerhouse for the Willow Island Hydroelectric Project required a 100-ft deep excavation inside the limits of a cofferdam and embankment-seepage cut-off wall through soil and rock adjacent to the Ohio River. Portions of the rock had preexisting weak plans and slickensided surfaces with low frictional strength. Stability analyses were performed for critical sections of the excavation to evaluate the stability of the soil slopes and rock cuts using buckling, tension crack, and limit equilibrium analysis techniques. Loading conditions included the 100-yr and intermediate floods, normal pool, sudden drawdown, and seismic design conditions.Stability analyses indicated adequate factors of safety for soil slopes and for rock cuts through the landside embankment sections. However, the results of deep-seated stability analyses through the rock supporting the riverside cellular cofferdam indicated unacceptable factors of safety. Consequently, the riverside portion of the excavation required measures to increase stability. Long, high-capacity rock anchors and deep dewatering wells to lower the site piezometric head were chosen for this purpose.Thirty high-capacity rock anchors were installed on the upstream, riverside, and downstream sides of the cofferdam rock cut. Required rock anchor loads varied from 1,968 to 2,074 kips. The designed anchors consisted of multiple, seven–wire strands with up to 59 strands per anchor. Bond lengths used an allowable bond stress of 100 psi based on the rock bond measured with pull-out tests. Maximum bond and anchor lengths were 50 ft and 140 ft, respectively. Measurements of forces in selected strands and displacements of the excavation showed excellent performance."

Jan 1, 2017

By Gary M. Weinstein

Micropiles have seen increasing use for foundation support and slope stabilization applications over the past half century. Most often designed and installed in groups of vertical or battered elements or combinations thereof, continued applied research conducted through partnerships established between academia, government and industry has led to the recent development of practical engineering and design guidelines for such micropile systems. In contrast to a group of directly loaded micropiles, the micropile network relies on a three-dimensional array of reticulated elements to encompass and internally reinforce the soil, resulting in a network or "knot" effect. The potential for enhanced engineering behaviour of reticulated micropile network systems compared to that of a group of micropiles has been continually revealed by numerous researchers in the past. The concept is elementary - the roots of a tree interact with the soil to form a composite foundation capable of performance superior to that of the individual parts. However, given the large number of parameters which must be modelled and studied, experimental assessment and rational analysis of the soil-structure system has been difficult and therefore, in contrast to above, reliable design methods have not yet been forthcoming.

Jan 1, 2003

By Abhijit R. Sheth, Craig M. Benedict, John Brun, Ara G. Mouradian

"Amtrak recently replaced the 1907-era bascule two-track bridge over the Niantic River between East Lyme and Waterford, Connecticut. The project included new approach embankments, with approximately 2,500 lineal feet of retaining wall along the west approach and 780 lineal feet of retaining wall along the east approach. The paper focuses on the design and construction of the east approach retaining wall, whose alignment is directly adjacent to an existing wetland area which required protection. An anchored prestressed concrete sheet pile retaining wall was selected for the east approach. A combination of concrete anchor piles and ground anchors were used to support the wall. The design of the wall took into account two simultaneous train live loads, support of electric traction catenary structure foundations, and construction live load, while at the same time preventing permanent impacts to the adjacent wetlands. The design considered challenging subsurface conditions, shallow groundwater, the close proximity of the existing operating tracks, construction staging, and storm surge events in Long Island Sound.INTRODUCTION AND PROJECT HISTORYThe National Railroad Passenger Corporation (Amtrak) recently replaced the 1907-era bascule two-track bridge (No. 116.74) over the Niantic River, between East Lyme and Waterford, Connecticut, along the heavily-traveled Northeast Corridor (NEC). The two NEC tracks, which carry over 50 trains per day, run east-west over a narrow spit of land known as “The Bar”, which separates the Niantic River’s marine estuary to the north from the Niantic Bay to the south, before crossing the river. The bay is an arm of Long Island Sound and is occasionally subject to storm surge from hurricanes.The 1907 bridge was built as a replacement for the previous 1891-era swing-span bridge, and was constructed parallel to, and 49 feet north of, the swing-span structure. The two-track 1907 bridge consisted of a single-leaf bascule span and four approach spans supported on stone masonry piers and abutments. The new bridge increases horizontal navigational clearance for marine traffic in the river from 45 feet to 100 feet, and vertical clearance from 11.5 feet to 16 feet above mean high water with the bridge in closed position. The new bridge, constructed 58 feet south of the 1907 structure, features a single-leaf bascule span of 141.5 feet, with an approach span on either side."

Jan 1, 2017

"After the non-destructive testing is completed, the data must be compiled, evaluated, and interpreted. During this process, the data may indicate that there is an anomaly warranting further investigation, which may eventually be determined to be a flaw or defect. The definitions of an anomaly, flaw, and defect can be described as follows (after Amir, 2002):Anomaly - Any irregular feature identified in the NDT graphic results. An anomaly may be due to the testing instrumentation (such as noise), to the means used to perform the test (e.g. access tube debonding in CSL) or to the shaft itself. It is the responsibility of the NDT practitioner to gather and analyze all relevant data and try to resolve every anomaly before it is declared a flaw or defect.Flaw - Any deviation from the planned shape, size and/or material of the shaft.Defect - A flaw that, because of either size or location, may detract from the shaft’s intended performance or durability. The geotechnical engineer and the structural engineer are jointly responsible to decide which flaw comprises a defect.This section describes the process of evaluating the data, determining if an anomaly exists, and if so, deciding whether the anomaly is actually a flaw or a defect. If the anomaly is determined to be a defect, its effect on the performance of the shaft must be evaluated, and if necessary, the can be re-engineered, repaired, or replaced."

Jan 1, 2004

By S. Ahmed

Critical factors of selection, fabrication, installation, and splicing of prestressed concrete piles are discussed based on experiences with coastal subsurface conditions of the United States of America (USA), and the People's Republic of China (PRC). Segmented Prestressed Concrete piles are economical when compared with other pile types of comparable capacity. However, strict quality control measures are required.

Jan 1, 2010

By Arash Khosravifar

The seismic design of extended pile shafts for the combined effects of dynamic shaking and liquefaction-induced lateral spreading is investigated using nonlinear dynamic finite element analyses (NDA). Results of NDA parameter studies are used to illustrate how inertia and lateral spreading loads combine during shaking. The NDA results are used to evaluate equivalent static analysis (ESA) methods. Implications for design practice are discussed.

Jan 1, 2010

By W. H. Craig

Techniques have been developed for installing model piles into beds of soil under high sustained acceleration levels aboard a centrifuge. These piles have been subjected to static and/or cyclic lateral loading in order to assess their performance and provide a data base for assessment of various design techniques for laterally-loaded single piles. From measured bending moment profiles the so-called 'p-y' curves have been deduced using fifth order splines for curve fitting, followed by subsequent differentiation and integration. The results show some divergence from the predictions of the semi-empirical designs, but these latter are generally found to be acceptable.

Jan 1, 2010

By L. Z. Xie

The results of the experimental study on the static behavior of single piles subjected to repeated and reciprocating axial loadings are recommended in this paper. Tests of four full-scale single piles of two different lengths under repeated loading and those under reciprocating loading have been conducted using the slow maintained load test method. All the eight piles were instrumented with strain gages located along the shafts. The study showed that for repeated loads below a certain critical value the total displacement of the pile top approached gradually a constant value. However, any repeated load greater than the critical value resulted a residual displacement per cycle, and that the reciprocating load capacity of a pile was dependent on the ultimate bearing capacity of the pile in tension and both were in the direct ratio.

Jan 1, 2010

By H. (Sam) Salem

A site investigation for a wide and tall hotel building, in the San Juan Bay area, Puerto Rico, indicated a soil profile of silty clay on sand, soft and loose enough to require piled foundations. The apparent uniformity of the soil profile across the site indicated that a single pile driving and termination criterion could be applied to the installation of the piles ? driven precast concrete piles. Because of the size of the site and importance of the project, the project also included a static and dynamic testing programme. The dynamic monitoring using the Pile Driving Analyzer (PDA) verified a consistent hammer operation. However, the results of the static loading tests showed significant and inconsistent variation in pile capacity between locations and little correlation between end-of-driving and restrike penetration resistances (blow-counts) and pile capacity. Therefore, it was not possible to rely on a simple depth and blow-count termination criterion for the site. In contrast, pile driving response in terms of measured reflected force and mobilized resistance coupled with CAPWAP analysis gave a reliable correlation to the results of the static loading tests. As presented in the paper, the dynamic testing programme was enlarged and used to develop and verify a complex set of termination criteria tailored for the multitude of conditions encountered across the site to achieve and ensure economical and safe pile installation.

Jan 1, 2008

By Mousaab Majar, Nikolaus Schneider

The technical challenges for accurate drilling positions increase with deep underground structures in inner city areas. Designed for jet grouting, specific sensors have been developed to record the alignment of rods during drilling by integrating microchips into the drilling rods. By feeding the rod with constant electric current, microchips, integrated in special couplings, can be read during the drilling process and tracked on monitors installed in the operator’s cockpit. The orientation for the drilling rod is provided by magnetic points and a compass, positioned above ground on the drilling rig. In combination with asymmetric drilling bits, it is now possible to steer the drilling hole to predetermined positions to compensate for deviations in deep bores. This type of drilling rod for jet grouting has been used in Berlin since summer 2019.

May 1, 2022

By Dawn Shuttle

In trying to find a grout, or some kind of stabilizer that would work in this application, we established some performance criteria. Of those, what I controlled the most was viscosity, then I had a whole list of other criteria. I needed a long, controllable gel time, durability and the ability to set and stabilize the soil. So I looked through a lot of different stabilizers, some really crazy ones and also the typical chemical grouts that are used. The typical chemical grouts were eliminated because of long-term durability concerns, the need for having extended gel times, and several other concerns. I would be happy to discuss that with you further after the talk if you're interested. But, generally it was based on viscosity, gel time, and the need for extended gel time. In terms of the relative density of the sand many other grouts could have been used. But the main issue was trying to develop this way to do low pressure grouting that would not cause invasive disruption of the site. We couldn't go in and grout it, put centers, so most of the other grouts wouldn't work for various reasons. The forty percent relative density samples were prepared by plubiation. That was both during the cyclic testing stage of the research, which happened a few years back, and also during the box model and the laminar box models at RPI. In terms of what criteria were used to determine the success of the grouting, when I initially started this work what I did was take the grouted samples and I subjected them to cyclic triaxial testing. What I did was take a look at the cyclic deformation resistance of different concentrations of grouted colloidal silica treated sand. I looked first at 20% concentration because I wanted something that I knew worked and then I gradually decreased to 15%, 10%, and 5%. What I was most concerned with was that it did not liquefy and that it was able to hold together it and experience some deformation. But most importantly it needed to not liquefy. So, that was the biggest issue in determining the success of the grouting. In terms of the centrifuge modeling it was done by looking at several components: from looking at the pictures of the bending moments, looking at the acceleration records and how the acceleration records were transferred through the soil, looking at the reduction in the lateral displacement and those kinds of issues. So let me show you the difference.

Feb 10, 2003

By Gary T. Brill

In the presentation, the development and new applications of the jet grouting technique in the North America are briefly introduced at first and followed by the outline and advantages of Jet Grouting. Several recent projects for jet grouting are presented in which the applications to underpinning and excavation support, foundation, groundwater barrier and seismic stabilization are briefly discussed.

Feb 10, 2003