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By J. A. Venter, M. K. G. Vermaak, J. G. Bruwer

Electrostatic separation is employed in the concentration of zircon and rutile. The zircon concentrate undergoes an acid treatment to remove impurities from the surface of both the zircon and rutile. The purpose of the acid treatment is to increase the difference in the resistivities of the two minerals, thus ensuring the best possible electrostatic separation efficiencies. Previous test work suggested that these impurities are not removed, but only modified; the surface modification seemed more prevalent in the case of the rutile. The resistivity of the rutile changes with pH and thus the electrostatic separation of the rutile is influenced. X-ray photoelectron spectroscopy (XPS) indicates that there is an increase in the OH and adsorbed H2O concentrations on the rutile surface. XPS also showed significant differential charging on the rutile surface, which indicates that the species on the rutile surface have different resistivities. The zircon particles from the conducting and non-conducting streams have similar resistivities and no major differences in their surface species. Zircon losses during the final electrostatic separation appear not to be due to surface effects, but due to shielding of particles during the separation.

Jan 1, 2007

By A. G. Ramsay, P. G. Kahles, L. E. Kun

A method for the clarification of uranium pregnant solutions using a high-rate floc blanket was developed from laboratory scale through pilot-plant testing to full-scale production by the Anglo American Research laboratories. A two-stage clarification process (hopper plus leaf) was commissioned at the Western Deep levels uranium plant in October 1980. The high efficiency of the hopper clarification permitted its use on its own. The leaf clarifiers were therefore taken out of service in September 1981, since when the secondary clarification is achieved by further unaided gravity settling in the semi-clarified and clarified pregnant-solution storage tanks. As a result, a daily 12000 to 17000 t of countercurrent-decantation overflow with a suspended-solids concentration of 500 to 600 mg/I is continuously clarified to a suspended-solids concentration of less than 30 mg/I. Secondary gravity settling reduces the suspendedsolids concentration to under 20 mg/I. The cost of the single-stage hopper-clarification process is RO,O020per ton of liquid treated. The removal of the leaf clarifiers from the circuit resulted in an approximate visible saving of RI00000 per annum.

Jan 1, 1983

Book news 1. Book reviews ? Prospecting in areas of desert terrain. London, The Institution of Mining and Metallurgy, 1985. 283 pp. £28 (members £25,20). Reviewer: J.S. Mostert This publication records the proceedings of a con¬ference convened to deal exclusively with prospecting in areas of desert terrain. The meeting, organized jointly by The Institution of Mining and Metallurgy (London) and the Ministry of Energy and Mines, Morocco, was held in Rabat from 14th to 17th April, 1985, and generated considerable international interest. Exploration cam¬paigns and case studies of successful discoveries in the desert areas of more than 14 lands are described. Since large areas of South Africa, Botswana, and Namibia are characterized by and and semi-arid terrains, this publication should be of considerable interest to explorationists and mining engineers engaged in the search for and development of mineral deposits in southern Africa. The fact that the desert terrains of southern Africa are host to a number of important base-metal (Aggeneys, Gamsberg, Prieska, and O'Okiep) and diamond deposits (Orapa, Jwaneng) has ensured continued interest in these areas from the viewpoints of exploration and mining.

Jan 1, 1985

By F. T. Cawood, M. N. M. Cudjoe

The ability to conduct real-time material tracking in mines has been a long-standing challenge. Technological innovations such as radio frequency identification technology (RFID) have over the years contributed to the effective tracking of material flow and reporting of metal content. This paper outlines the laboratory procedures and results from testing the suitability of microdot technology as a viable technique for real-time material tracking in mining. The paper clarifies the reasons for conducting the test and presents the material safety data sheet (MSDS) from a South African and Canadian perspective. Microdots from three aerosol systems were immersed in water, heated to 100°C, and crushed into coarse and fine material. These tests were used to ascertain if the technology could withstand mining conditions. A strength, weakness, opportunity, and threat (SWOT) analysis was used to evaluate and compare microdot technology with RFID. It was shown that microdot technology has some potential to track ore parcels because data integrity was retained after exposure to post-blast mining conditions. However, more improvement is required to digitally detect microdots before the technology can be implemented at scale in the mining industry.

Apr 2, 2022

By P. V. Scheers

A rotating-cylinder electrode (RCE) was used to simulate the effect of flow velocity on pipe corrosion. A comparison is made between the electrochemical measurements obtained and those measured with a laboratory-scale flow loop. There is good general agreement if the speed of rotation of the RCE is adjusted to give the same value of mass transfer Coefficient as in the other system. Hence, it appears that the RCE is well suited to simulate actual flow conditions in pipes. The simultaneous effect of flow velocity and pH value on the corrosion rate of mild steel in a synthetic mine water was investigated. The i1nrease of corrosion rate was found to be more pronounced at lower pH values and, apart from a sharp increase below pH 4, the initial corrosion rate also increased at pH 7 and 6.

Jan 1, 1992

By P. A. J. Cabassi, B. K. Loveday, M. J. Wilkinson, P. H. Radcliffe

The recovery of gold, uranium, and pyrite from accumulated residues at mines in the Orange Free State is adversely affected by the presence of pyrophyllite, which is naturally floatable and must be prevented from floating with the desired constituents by the use of a mica depressant, and of thucholite (uraniferous kerogen), which contains significant quantities of uranium and gold but does not float readily in the presence of a mica depressant. In laboratory tests on these residues, the use of a mixture of MIBC (methyl isobutyl carbinol) and paraffin in addition to the suite of reagents normally used was found to increase the gold recovery substantially, but the sulphur grade was lower. The recovery of thucholite also increased considerably, but the proportion of uranium associated with this mineral was small. Plant trials, which are continuing, have been encouraging, indicating an increase in the gold recovery of 4,6 per cent.

Jan 1, 1983

By J. H. van Dalen, P. J. Brandt, F. W. Wessels

A maximum of ten process streams (Merrill barren solutions) can be monitored sequentially with this on-line analyser, and gold concentrations as Iow as 0,005 mg/I can be determined. The design is a further development of the Tell-tale analyser constructed by the Corner House Laboratories during the period 1965-69. The barren solution is preconcentrated automatically by solvent extraction, the solvent being a solution of I per cent Aliquat 336 in di-isobutyl ketone. An aqueous-to-solvent ratio of 40: I is maintained. The extracted gold in the organic phase is determined by flame atomic absorption, each analysis taking approximately II minutes. The long-term reproducibility of the absorbance readings over a 24-hour period of repetitive sampling of four simulated process streams varied from 6,9 to 4,1 per cent relative standard deviation for gold concentrations of 0,0 I to 0,05 mg/I.

Jan 1, 1980

By D. D. Howat

The first joint colloquium between the South African Institute of Mining and Metallurgy and the South African Branch of the Institution of Metallurgists was held in Kelvin House on 23rd April, 1981. About eighty delegates registered, the majority being associated with the local branch of the Institution of Metallurgists. Types of Abrasion and Wear Professor A. Ball, of the University of Cape Town, gave the opening address, which he entitled 'Some Thoughts on Abrasion and Wear'. In his thoughtprovoking talk, he quoted some figures showing that, in the highly industrialized countries, loss by wear and abrasion might amount to about 4 per cent of the gross national product but, in the Republic of South Africa, it was believed to be about 6 per cent of the gross national productprobably associated with the massive influence of mining in our economy. Professor Ball described wear as being of three main types.

Jan 1, 1981

By J. Rajala

The Kupol mill facility processed a high grade free milling gold/silver ore containing 28.2 g/t Au, 324.8 g/t Ag and approximately 0.5% pyrite during 2008 operation. Gold predominantly occurs a selectrum in the ore and silver is predominantly present in the forms of acanthite, stephanite, pyrargyrite and proustite. Mill start-up was in mid-May 2008 and the mill reached the design throughput of 3 000 tpd in October. The ore was ground to approximately 70%?53 microns. A Knelson Concentrator recovered 9.8% gold and 0.5% silver. The gravity tails reported to a cyanidation circuit that has 14 hours pretreatment and 116 hours leaching. The slurry from cyanidation was then processed by counter current decantation (CCD) thickening to wash and separate the leach residue from the pregnant leach solution. Precious metals are recovered fromthe pregnant solution using the Merrill-Crowe process. The washed CCD leach residue slurry is treated with calcium hypochlorite to destroy cyanide and then sent to the tailings impoundment. Leaching is performed with a new technology called ?CELP? (CANMET Enhanced Leach Process). The Kupol mill overall gold and silver recoveries for 2008 were 95.4% and 85.6% respectively, which were 2.8% and 7.5% higher than targets. Gold and silver extractions in the leach circuit were 94.2% and 84.5% respectively. Leach profiles indicated that gold extraction reached a plateau in the 4th tank while minor silver dissolution occurred in the 5th tank. With the CCD circuit included, total gold and silver extractions increased to 95.4% and 86.6%, respectively. Optimization of the leaching strategy made it possible to reduce sodium cyanide concentration to as low as 410 ppm without compromising precious metals extractions. Silver was effectively leached from the refractory silver minerals because CELP produced more oxidized mineral surface relative to the conventional cyanidation leached mineral surfaces. The average cyanide consumption for 2008 was 1.3 kg/t. The new leaching technology proved to be very robust and performed efficiently even with changes in feed grade and ore mineralogy. Laboratory experiments produced results that were indicative of plant performance. The robustness of the technology and the laboratory test work contributed to the success of the Kupol mill start-up.

Jan 1, 2009

By J. C. Mostert, P. N. Roberts

Electric smelting at Rustenburg Platinum Mines Limited of nickel - copper concentrates containing platinum-group metals By J. C. MOSTERT Pr. Eng.. B.Sc. (Stellenboseh). M.Sc. Met. Eng. (Fellow) and P. N. ROBERTS Pr. Eng.. B.Sc. Eng. (Rand) (Fellow) The processes involved in the smelting in an electric furnace of nickel-copper concentrates containing platinumgroup metals are described. These are concentrate drying, pelletizing, pellet drying, and flux and pellets proportioning, followed by smelting of the concentrate in a submersible-electrode electric furnace, which is discussed in more detail. The furnace matte is blown in a converter to the white-metal stage and is cast in moulds, whilst the slag is granulated, ground, and floated for recovery of valuable metals and afterwards pumped to the tailing dam.

By M. T. Scholtz, I. J. Corrans

Akinetic study of the leaching of pentlandite in acidic ferric sulphate solutions by I. J. CORRANS, (Pr. Eng.). B.Sc. (Chem. Eng.) (Wits.). M.Se. (N.S.W.). Ph.D. (Natal) (Member) and M. T. Scholtz. B.Sc. (Chem. Eng.) (C. T.). Ph.D. (Toronto) (Visitor) A study was made of the kinetics in the leaching of nickel from pentlandite in dilute-acidic ferric sulphate solutions as a basis for subsequent studies on bacterial leaching. The chemical leaching rate was found to be highly dependent on the temperature and the concentration of ferric ions. The proposed mechanism for the leaching process is one involving rate control by chemical processes and mass transport. Good agreement was found between the experimental data and the proposed mechanism.

Jan 5, 1976

By N. C. Joughlin, D. K. Hallbauer

The size distribution and morphology of gold particles in Witwatersrand reefs and their crushed products by D. K. HALLBAUER, Dr. rer. nat., Dipl. Min. (Visitor) and N. C. JOUGHIN, B.Se. (Eng.), Ph.D. (Rand) (Member) Undistorted gold particles were obtained from samples of a variety of Witwatersrand reefs by dissolution of the quartz in hydrofluoric acid. The size distribution of the gold particles and their shapes and association with thucholite and pyrite are discussed. Gold particles with a natural flat, plate-like appearance occur in varying proportion in all reefs. The effect of a number of different comminution processes on the gold particles was investigated, and the shape of gold particles in mill pulp from a number of mines was examined.

A Colloquium and General Meeting was held jointly with the Mine Ventilation Society of S.A. in Kelvin House, Johannesburg, on 17th November, 1971, the theme being "The Economics of Mine Ventilation". Professor D. Howat (President) was in the chair. The Colloquium was attended by 150 delegates and was opened by the President at 9.00 a.m. MEMBERSHIP The President: "I have much pleasure in announcing that the names of the candidates, having been published in accordance with By-Law 5.2.2, Council has elected them to membership of the Institute in the following Grades: Fellows: Frederich-Wilhelm Volk, Peter Bennet Columbine. Members: Allan Colin Lawrence, Karel Anton van Gessel, Christopher Robert Harrison, Christopher Michael George Wartley, Frank Heinrich Deist, Ralph Morris, Benjamin Johannes Nolte. Associates: Wolf gang Freidrich Gottsman. TRANSFERS From Member to Fellow: Hugh Edward Keith Alien. From Graduate to Member: Errol Vincent Bosman, Christopher Roderick Stewart Needes, Bernard Wessels Holthousen. From Student to Graduate: David Robert Fleming. I welcome the new members to the Institute and congratulate them on their election. CO-OPTION TO COUNCIL The President announced that at the Council meeting held on 5th October, 1971, it was agreed, in terms of Rule 3.9 to co-opt Dr T. B. Beeton to Council. COLLOQUIUM The President welcomed visitors and members. He stressed that the discussion would be informal and that any contributor requiring publication should submit his contribution in writing. He then thanked the authors for providing pre-prints of the papers. After the President had concluded his opening remarks, he asked Professor J. de V. Lambrechts to act as Colloquium Chairman for the day and he, in turn, introduced the three Session Chairmen namely, Dr A. Whillier (Chamber of Mines and President of the Mine Ventilation Society); Mr M. Barcza (Managing Director, Corner House Laboratories); and Mr L. W. P. v.d. Bosch (Chief Consulting Engineer, Union Corporation). The following papers were presented: "Fan efficiency investigation on mines of the Union Corporation, Ltd." by J. A. Drummond. Published in the Journal Feb. 1972. "The design of underground cooling towers" by A. Whilliel'. Published in the Journal, Oct. 1971. "Some aspects of the design of cooling plant installations" by R. Hemp. Published in the Journal, Nov. 1971. "The planning of ventilation and refrigeration requirements in deep mines" by D. F. H. Grave and R. M. Stroh. Published in the Journal, Dec. 1971. "Cooling power of underground environments" by D. Mitchell and A. Whillier. Published in the Journal, Oct. 1971. At the conclusion of the three technical sessions the Symposium Chairman commented as follows, indicating that he would prepare a written summing up at a later stage: "The tone of the colloquium has had a sincerely practical note about it. It would have been a pity if the ventilation experts talked only theory and little practice. This practical theme has, I am sure, made the colloquium interesting to both ventilation men and others whose daily tasks do not touch so closely on this fascinating subject. This practical theme was in evidence through all the papers and contributions. Some of you may have felt that there was not enough emphasis on the word 'economics' as advertised in the broad title of the colloquium. I do not think this was really a valid criticism because as someone said 'it all boils down to Rands in the end!' So whether it was a case of low fan efficiency, poor design of cooling towers, wrong planning or low human efficiency due to high heat stress. . . it all boils down to money saving and therefore economics, whenever improvements are forthcoming. The title of the colloquium was thus not misplaced. The views of senior mining men on the production side are appreciated. Let us say that this exchange of views between ventilation engineers and those who have to take the final decisions and spend the money, should prove to be most rewarding." Professor Lambrechts finally thanked the Session Chairmen and everybody who had helped to make the colloquium a success and the meeting closed at 4.0 p.m. In a subsequent written summing up, the Colloquium Chairman gave the following as his impressions of some of the highlights which emerged from the papers and discussion thereof: (The names indicate the authors only). Drummond: It was hinted that the time had arrived to consider the introduction of a South African fan test code which would be better suited to local conditions than the currently acknowledged B.S.S. code which, however, is seldom enforceable in practice. In this connection also, there was prominent reference to the thermodynamic approach of McPherson. Wide variations in the quality of maintenance of, and repair work on, fans were stressed. It was mooted that ventilation engineers responsible for estimating the basic duty specifications for large fans, frequently played safe by overestimating the pressure required, thus ensuring that there would not be a shortfall in air volume delivered. This usually meant reduced fan efficiency and it was suggested that decision makers seemed to lay more emphasis on volume of air delivered than on real eco-

By T. T. Matuludi

Kleinkopje Colliery has five Wemco drums that were installed and commissioned in 1978. Over the years, there have been remarkable changes in mining and geological conditions at the colliery. First, an increase in the percentage of fines was recorded, which resulted in an uneven split or an imbalance in silo levels between material feeding the cyclone (-12 mm) and Wemco drum (+12 mm) sections respectively. This problem was solved by doing modifications around the banana screens to allow finer material to the drums. The imbalance challenge was then followed by spontaneous combustion that takes place in situ and results in low product yield. The results obtained from efficiency tests indicate that although there is a limit in the percentage of -6 mm material in the feed, Wemco drums are still very efficient and applicable to the current mining conditions. These results also suggest that it is essential to lower the throughput when the drums are treating low yielding coal.

Jan 1, 2010

By R. M. Falcon

The paper opens with a summary of the major factors responsible for spontaneous combustion in coal discards. These include heat arising from the oxidation of coal and pyrite, and from the weting of dry or oxidized coal and pyrite; and certain petrographic conditions leading to self-ignition of the coal such as low rank, the presence of a high proportion of reactive constituents, and the occurence of highly porous and botanicaly structured inertinite macerals, The analyses of 6 samples from 2 discard dumps in the Witbank coalfield are included, which show that, according to a three-grade classification of liability to spontaneous combustion, one dump is 'reasonably liable' and the other is 'most liable', It is pointed out that factors other than liability to self-ignition determine the possible utilization of such discards, and that the prevention of oxidation is of great importance if they are to be utilized and spontaneous combustion to be prevented,

Jan 1, 1986

By A. L. Hinde, A. A. Bradley, K. H. Stanton, P. J. D. Lloyd, G. K. Schymura

As part of its programme to develop methods for concentrating minerals underground, the Chamber of Mines of South Africa in conjunction with Lurgi evolved and tested a I MW centrifugal mill. The machine is capable, in the autogenous mode, of grinding more than 25 t/h of minus 75 plus 44 mm hard quartzite to a minus 3 mm product containing over 50 per cent minus 75 µm material, and as a ball mill of grinding more than 60 t/h of minus 19 mm quartzite to a minus 3 mm product containing over 35 per cent minus 75 µm material. Extrapolation of computer models of the process suggests that these limits can be comfortably exceeded. Long-term continuous testing is in hand, aimed at proving that this I m in diameter by I m long mill is in every respect the equivalent of a conventional 4 m by 6 m ball mill.

Jan 1, 1982

By I. Serepa, N. C. Steenkamp

Investigations were conducted to determine the condition and stability of the existing decline at amine in the Kalahari Manganese Field, Northern Cape Province, South Africa. During the inspection of the decline, voids were identified behind the concrete lining on the hangingwall and sidewalls over a total linear distance of 230 m. The voids did not provide confinement and, as a result, self-mining was occurring behind the lining. Water was flowing into the decline, over a total linear distance of 100 m, at areas where the decline intersected incompetent rock units, causing softening of the concrete lining and deterioration of the surrounding rock mass. Further damage to the concrete lining was caused by expansion and contraction of the wet red clay unit. Remedial work comprised void filling and water sealing to prevent further deterioration of the decline and ensure that it remained operable for the remainder of the life of mine. Void filling was accomplished by drilling rows of holes along the decline to access the voids and filling the voids with foam. This was followed by the sealing with polymer fluids. Telescopic pipes were also installed to allow water to drain off. A visual inspection was conducted and check-holes were drilled to assess the quality of the remedial work. The void filling material had penetrated cracks in the concrete lining, and areas where voids were intersected by check-holes were re-filled. Additional holes were drilled to re-seal areas that were still wet. The remedial work was completed successfully, as all voids were filled and stability achieved without compromising the concrete lining. The ingress of groundwater was also reduced to some residual dampness.

Mar 2, 2022

By B. Orgilbayar, B. Unursaikhan, S. Sukhbat, Ts. Zagarzusem, D. Baasanjav, L. Jargalsaikhan, E. Otgonjargal, N. Sugir-Erdene, Ts. Soyolmaa

This study has investigated the efficacy of the gravity beneficiation method based on gravitation and centrifugal forces for manganese ore. Powdered samples of manganese ores from the Unagad deposit in Mongolia were analysed for their element and mineralogical composition using ICP-MS and X-ray powder diffraction (XRD). The analysis presented the mineralogical compositions of the ores as hydro goethite, manganese minerals and magnetite, gangue minerals as quartz, albite, orthoclase and microcline of manganese ore. Manganese minerals are white in colour and have micro-veinlet, fine grained-aggregates associated with gangue minerals. The most important manganese minerals are hausmannite, pyrolusite, rhodochrosite, and manganosite. The composite of feed containing 17.31 % Mn and 36.3 % SiO2 was processed in a shaking table. In the experiment, a concentrate assaying 41.37% Mn was obtained from this composite with 65% recovery. In another experiment, f80=0.074 mm particle size ore was used in the MGS concentration test. A concentrate containing 38.34 % Mn with 75.2% recovery was produced in this experiment. The results showed that it is possible to obtain concentrate through gravity processing of manganese ore, which is an economically beneficial process for producing a product of a standard requirement. Keywords: Manganese ore, gravity separator, centrifuge, shaking table 1. Introduction

Jan 1, 2020

By M. J. Nicol, P. D. Scott

The kinetics of the non-oxidative dissolution in acids ofthe iron sulphides FeS, Fe-FeS, and Fe9S10 were studied by the use of rotating-disc electrodes of the various compounds. It was found that the rates of dissolution vary by orders of magnitude with changes in surface potential. The dissolution rates depend on non-integral orders of hydrogen-ion concentration, which in turn vary with potential. A mechanism based on the following premises is proposed to explain the kinetics of dissolution of the iron sulphides. (I) Only an FeS compound that is exactly stoichiometric dissolves in accordance with the accepted theory of ionic charge transfer. (2) Any non-stoichiometric iron-deficient iron sulphides must be reduced to exactly stoichiometric FeS before spontaneous non-oxidative dissolution can occur. The dissolution of Fe.S1o and slightly iron-deficient FeS compounds under open-circuit conditions occurs only when an oxidation reaction (usually the oxidation of hydrogen sulphide to elemental sulphur) can provide the electrons necessary for the production of exactly stoichiometric FeS. The establishment of such a mixed-potential system is the reason for the induction period that occurs during the dissolution of pyrrhotites in acids.

Jan 1, 1979

NIM reports Report no. 1845 The composition and mode of occurrence of gold in Witwatersrand ores and leach residues", Report no. 1861 The determination of some impurities in zirconium metal by instrumental neutronactivation analysis. Report no. 12 Exploratory tests on the concentration of tin ore from Kuils River, C.P. (29th Apr., 1966; re-issued Aug. 1976). Report no. 286 A mineralogical and petrographic study of the pre- Transvaal rocks in Borehole K.l, Koster district, western Transvaal. (15th Feb., 1966; re-issued Jun. 1976). Report no. 938 Life test on IRA 400 resin during the recovery of zinc chloride. (27th Mar., 1970; reissued Aug. 1976). Report no. 1010 The leaching, with hydrofluoric acid, of materials containing tantalum and niobium. (8th Jul., 1970; reissued Aug. 1976).

Jan 12, 1976