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"What can we do in ground engineering to reduce damage to the environment, to repair historic pollution, to reduce our demand on basic resources and to reduce the carbon footprint of our industry? Some developments in geotechnical engineering are already heading in the right direction. These include reductions of ground pollution from grouting, improved dewatering procedures and advances in mix-in-place processes, ground improvement and jet grouting.There is increased interest in certain promising technologies (for example, drilled partial or full displacement piles), but this approach remains for the moment somewhat avant-garde. These piles require substantially greater power to install, and the overall sustainability balance for general application has yet to be shown to be in their favour. They are particularly suited to polluted sites where the problem of dealing with spoil would be costly and where, in the past, driven cast in-situ piles would have been employed. Drilled displacement piles offer some environmental benefit over driven piles in that they cause far less drawdown of potentially contaminated near-surface ground into sensitive, underlying aquifers.There is also great interest in various means of increasing the frictional capacity of bored piles, both conventional auger and continuous flight auger (CFA) piles, by threading or ribbing the soil/pile interface. The increase in adhesion capacity allows reduction in the pile dimensions necessary for a specific load. This obviously leads to less construction waste, but also to less permanent material consumption in the piles and also in the pile caps.The role of ground improvement remains significant for brown land sites and lower capacity foundations. Information technology (IT) has improved the quality assurance of stone column construction, for example. From the sustainability point of view, this is a good news method; here is no cement, no pollution and little obstruction to future redevelopment. We now need to introduce recycled crushed materials instead of natural aggregate as general practice and the technique’s green credentials will be really compelling."

Jan 1, 2009

By Filippo Maria Leoni, Gianluca Pianezze

"As part of the Southeast Louisiana (SELA) drainage program, designed to reduce flood damages in the City of New Orleans and surrounding parishes, the SELA-22 project entailed the construction of a concrete covered canal along Jefferson Ave. and Prytania Street. The scope of the required soil improvement was to replace the soil between two parallel lines of sheet piles with a soil-cement mass to eliminate under-seepage, thus creating a so called bottom plug, and provide structural support for the concrete box culvert. The U.S. Army Corps of Engineers (USACE), New Orleans District, selected the jet grouting technology for the construction of the bottom plug to a maximum depth of approximately 40 ft, and for a total length of approximately one mile. The specialty geotechnical contractor proposed to accomplish the task utilizing their proprietary and innovative elliptical bi-fluid jet grout technology which, by limiting the overlap between adjacent columns, allowed a reduction of the overall number of installations. Approximately 2,400 elliptical jet grout columns were installed in a very challenging environment, especially under a logistical point of view. This paper will summarize the main features of the project, focusing on the innovative technological solution adopted to maximize productivity and on the several challenges faced in such limited and complicated logistical conditions.INTRODUCTIONThe Southeast Louisiana (SELA) drainage program has been designed with the purpose of reducing flood damages in the City of New Orleans and surrounding parishes. This will be accomplished by constructing new pumping stations and better drainage canals throughout. The program was authorized in 1996 by the United States Congress and administered under a project cooperation agreement between the Sewerage and Water Board of New Orleans (SWBNO) and the USACE.Prompted by the severity of damages associated with rainfall flooding in southeast Louisiana, the SELA program consists of several individual project components. The proposed work is located on both the east and west banks of the Mississippi River in the Orleans and Jefferson Parishes, as well as in portion of St. Tammany Parish."

Jan 1, 2017

By Jason Herron, Joseph Brown

The common couplings for joining sections of helical piles with an outside diameter of 6.625 inches and 8.625 inches are square on square, flange to flange, external pipe sleeve, internal pipe sleeve, and welded joint. Each coupling type has advantages and disadvantages in efficiency, capacity, installation, and economics of the installed pile. All these coupling types have been used in the helical pile market in North America for various applications and designs. Many of these applications require on-site testing, but test records are not typically shared with the helical pile industry. Due to the lack of information available for square on square and flange to flange couplings, testing was done to compare the efficiency of installation, load to deflection response, and torque to capacity ratios of external pipe sleeve, square on square, and flange to flange couplings. Field installations and tension tests were performed in non-cohesive (sand type) soil near Caseyville, IL and in cohesive (clay type) soil in Centralia, MO. The data collected during these tests included rotations per foot during installation, installation torque, applied pressure, and deflection. The results of this testing are analyzed and discussed within this paper. The results indicate that the square to square coupling is the most efficient of the designs tested, but this conclusion cannot be fully justified without further testing due to the variability in the data gathered and the small number of piles tested. INTRODUCTION A helical pile is typically assumed to be a medium-displacement pile when its outside diameter is between 4.5 inches and 8 inches and a high-displacement pile when its outside diameter is greater than 8 inches. A helical pile designer has multiple options when selecting a coupling type for medium- to high-displacement helical piles. Each type of coupling has advantages and disadvantages and must be analyzed on the bases of efficiency, capacity, installation, and economics of a project. Typical couplings that are chosen by designers include square on square, flange to flange, external pipe sleeve, internal pipe sleeve, and welded joint. A helical pile must transfer axial, lateral, bending moment, and torsional loads, and the coupling must be designed to effectively and efficiently transfer each type of load. During the installation of a helical pile, the rate of penetration and the disturbance of soil layers play a critical role in the efficiency and torque to capacity ratio (Kt) of the pile. It is common for a coupling to protrude beyond the outside diameter of the pipe section being used. This is necessary for the function of certain coupling types and can facilitate the connection of couplings. However, it causes increased soil disturbance and reduce the rate of penetration due to soil bearing against the protruding portion of the coupling. A helical pile designer typically will work to minimize the coupling protrusion and create a pile with optimal installation efficiency but may choose a design with lower installation efficiency if it offers sufficient economic advantage.

Jan 1, 2019

By Ramanathan C, Prasad P. V. S. R

The most critical challenge for any large size storage structures to be constructed on soft compressible soils is bearing capacity and consolidation settlements. Consolidation is the time dependent phenomena, as expulsion of water from soil voids on application of external load will take longer period. It is mainly influenced by soil consistency, permeability, thickness of compressible stratum and presence of free draining layers. This study deals with the foundation solution of a large size Mounded Storage Vessel (MSV) to be constructed on thick compressible stratum whose loading intensity is around 155 kPa and the estimated settlements are greater than 400 mm. Hence, the foundation solution using vibro stone columns is adopted as an effective technique to address the challenges of excess settlements and inadequate bearing capacity. Further to keep settlements within the permissible limit of 50 mm, preloading technique with 60% of actual loading intensity will be utilized. The consolidation analysis of stone column reinforced foundations is carried based on the method given by Han and Ye (2001). The quality of the stone columns is ensured by real time quality control measures and the performance of the stone columns shall be ensured by vertical load tests. Ground settlements was closely monitored with proper instrumentations and the actual degree of consolidation has been verified by Asaoka’s (1978) method.

Sep 1, 2022

By Yuji Yamashita, Kazuyoshi Kamimura, Tsuyoshi Takahashi, Naoya Matayoshi

"The CDM-LODIC method (cement deep mixing - low displacement and control) method enables ground displacement to be reduced by removing an amount of soil equivalent to that of injected cement slurry and the volume of the plunged mixing tool, which causes a certain degree of ground displacement. Since the CDM-LODIC method was developed in 1985, it has been applied to over 930 sites and the accumulated volume of stabilized soil has now reached 7.6 million cubic meters.In the CDM method, the number of blade rotations per unit depth in the ground when the mixing blades are withdrawn is considered a construction item. The blade rotation number depends on the degree of mixing between the cement slurry and the ground Some field tests were performed based on the degree of mixing between the cement slurry and the ground. In these tests, a new concept of evaluating the blade rotation number when the screw rod penetrates to a given depth without injecting cement slurry has contributed to the degree of mixing. Furthermore, a correlation exists between the coefficient of efficiency of soil removal and the cement slurry admixture rate. In this paper, we discus the data collected in those field tests and present some application examples.OUTLINE OF CDM-LODIC METHODThe injection of cement slurry may cause some ground displacement during Cement Deep Mixing (CDM). In recent years, due to an increased demand for ground improvement work in urban areas, there is increased concern that buildings near any CDM site may be adversely affected. The deep mixing method which reduces displacement due to mixing (CDM-LODIC method) enables ground displacement to be minimized by removing an amount of soil equivalent to the injected cement slurry and the volume of the mixing tool, which itself causes some ground displacement. When the construction site is near other structures, regardless of whether on or under the ground, the CDM-LODIC method can be used in order to minimize any ground displacement. There are considered to be two main causes of ground displacement as shown in Figure 1. Displacement A indicates ground displacement caused by the volume of the inserted mixing tool during the penetration stage and displacement B indicates ground displacement caused by the volume of the injected stabilizing agent. Thus, by removing soil equivalent to the volume of the inserted mixing tool and the injected stabilizing agent, ground displacement can theoretically be minimized. Figure 2 shows the amount of observed ground displacement in the cases of CDM and CDM-LODIC at an actual site. These case studies indicate that ground displacement can be reduced by removing the soil."

Jan 1, 2015

By Nagarajan. D, Raja Rajan. K, Vijayakumar. T

Major bridges crossing mighty rivers must be constructed in flowing water. Constructing the sub-structure in water has been a challenging job for contractor. Special construction techniques with marine fleets to be adopted for waterfront construction. Enabling works like temporary piling platform and cofferdam used for pile and pile cap construction. Apart from this, enabling works like load out jetty to transport the materials from land to water; temporary walkway for access of workman to work location; temporary access bridge for construction vehicles movement; temporary liners for tower crane foundation; Concrete block to act as dead man anchor for barge movements were all required by the contractor for smooth functioning of site as per construction schedule. Investment in enabling works by contractor plays a significant role on profit margin of the project and of course with utmost safety. Design of enabling works for waterfront structures involves hydrological data like afflux, bathymetry survey, current force, scour depth and wave force to be taken cautiously for safe and economic design. Type of foundation and pile/well cap top level corresponding to water levels shall influence the construction scheme. Usage of geotechnical software like Wallap and Plaxis required for enabling work design to enhance the safety of the structure. Bathymetry and soil condition play a critical role in design and construction of enabling works. Water Discharge quantity in river along with water levels like low water level, high flood level, seasonal fluctuation of water levels has a great impact on design of enabling works. Establishing enabling works for waterfront construction near to an existing bridge is an additional challenge for the contractor. Along with design, constructing the enabling works in water requires special construction methodology and sequence of work. This paper shall provide insights on overview of design and construction of enabling works for waterfront construction.

Nov 1, 2022

By R. Gerritsen, Erwin de Jong, E. van der Velde, C. te Boekhorst

"In recent years the market for Mixed-In-Place soil mix techniques in the Netherlands has been growing rapidly. Initially the technique was used to create cut-off walls near river dikes and as a vibration free method to create retaining walls for building pits. Studies have been undertaken and projects are executed in order to strengthen the dike itself by the use of Mixed-In-Place techniques. In February 2012 Bauer Funderingstechniek started the construction of the first polder in the Netherlands with their approved Mixed-In-Place cut-off walls. This article explains the background of the use of this cost-effective and durable construction method and discusses how the challenging requirements from the client were fulfilled, both in design and execution. The quality assurance and quality control consisted of preliminary soil and mixture investigations, extensive measurements during construction and leakage detection through geophysical methods. The information is presented in 3 case histories, all subprojects of a large infrastructural project ‘Leeuwarden Vrij-Baan’ in the Netherlands.INTRODUCTIONThe Netherlands have a worldwide reputation in creating their own country by reclaiming land from the sea. Since the 15th century the Dutch have been creating “polders”, areas of reclaimed land below sea level, surrounded by dykes and with a mechanically maintained water level. In the 20th century the use of artificial polders became an interesting construction method for creating underpasses below motorways and canals using watertight geomembranes to create an impermeable layer that separated the polder from its surroundings. These kinds of structures have one big disadvantage, they need a lot of space. The main idea of such a structure is that the upward water pressure under the geomembrane has to be in balance with the remaining soil on top of it. For this reason, the geomembrane has to be placed at a depth significantly deeper than the polder surface, depending on the hydraulic head in the aquifer. Slopes of 1:3 (1 vertical : 3 horizontal) are most commonly used, resulting in very large open excavations and massive earthworks, even for relatively small underpasses. Special measures can be taken to reduce the spatial use with vertical limits, but these measures will increase the building costs (Gerritsen et al. 2014)."

Jan 1, 2015

By Swaminathan Srinivasan, Aaron J. Muck

"When an opportunity arises to combine state-of-the-art concepts with advanced modeling tools, engineers need to take what they know and apply forward thinking to geotechnical solutions to promote the state-ofpractice. Such an opportunity was seized during the design and construction of the Great American Tower in Cincinnati, Ohio. The forty-one story Great American Tower at Queen City Square – currently the tallest building in Cincinnati – has not only changed the downtown skyline, it is also contributing to the advancement of the state-of-the-art use of auger cast-in-place (ACIP) piles as settlement reducers. Predicted settlements of a traditional mat foundation were excessive, and the costs and construction time associated with traditional ACIP piles extending to bedrock were not preferred. A mat supported on a limited number of ACIP piles, with the piles primarily acting as settlement reducers, was evaluated as the preferred foundation type.Promoting the unique soil-structure interaction of the foundation system with confidence required the use of sophisticated numerical modeling tools. Traditional standard penetration test boring data (SPT) was initially used to develop a numerical analysis of the soil-structure interaction using FLAC 3D software. The model was further modified with cone penetration (CPT) and pressuremeter testing (PMT), along with actual load test results on several ACIP pile elements of varying lengths, but all tipping above bedrock. Through a combined design team effort, and detailed numerical modeling analysis, ACIP piles were recommended for reducing mat foundation settlement. Instrumentation during and post-construction confirmed design assumptions and predictions. Integrating sound geotechnical concepts, and using advanced geotechnical analysis and design methods, traditional mat and ACIP pile foundations were successfully integrated into a unique foundation support system.INTRODUCTIONThe Great American Tower at Queen City Square in Cincinnati, Ohio is located within a region dissected by historical geologic deviances associated with the meander of the Ohio River and glacial progression/recession. Combining a challenging geology, with the development of a high-rise office building afforded the design team an opportunity to combine state-of-the-art soil-structure interaction concepts and method with traditional geotechnical engineering concepts. Such a combination required a variety of field tests, collaboration with the design team and owner, and geotechnical-structural modeling during the design phase. During construction, in addition to materials testing and observation, a variety of instrumentation systems were employed. Together, the data was used to corroborate the design model and make adjustments during construction and further substantiate design assumptions following construction."

Jan 1, 2015

By Eric Lindquist, John Compagnone, Gabriel Carvajal

"Condon-Johnson & Associates, Inc. (CJA) with the assistance of design consultant, Brierley Associates, designed and installed a water tight shoring system utilizing several ground improvement techniques jointly. Prior to the installation of the shoring system, a test program consisting of the installation and testing of 7 jet grout columns; 1 soil mix panel; 7 soil anchors and 3 tie downs was performed to verify design assumptions. State-of-the-art quality control measures were employed throughout the project.The shoring system consisted of:•,Deep Soil Mixing (DSM) wall utilizing triple axis tooling to install overlapping columns along the perimeter of the proposed excavation to a treatment depth of 54 feet.•,Installation of steel piles in DSM to provide rigidity to the wall.•,Installation of a jet grout bottom seal, installed from surface to a depth of 58 feet below existing grade.•,Installation of 153 soil anchors, 1-1/4” diameter and 47’-6” length, to tie the jet grout bottom seal to the native soil below to resist hydrostatic uplift, installed from existing grade to a depth of 91 feet.•,Installation of walers and pipe struts for internal bracing•,Installation and stressing of 117 tie downs, 1” diameter and 16 ft length, to tie the pump station mat slab to the jet grout bottom seal, installed from inside the excavated pit.Subsurface conditions at the site consist of uncontrolled fill materials to a depth of 20 feet comprised of sandy silt and clayey sand. The native soils underlying the fill generally consist of soft and compressible lean clay and silt with varying amounts of sands to a depth ranging from approximately 44 to 54 feet below ground surface, which in turn are underlain by dense to very dense silty sand. The groundwater elevation at the site is approximately 8 feet below ground surface.This paper covers the design aspects, construction, and quality control measures undertaken by the geotechnical contractor, with supporting figures.INTRODUCTIONThe owner, County Sanitation District No. 2 of Los Angeles County, designed upgrades to their existing Long Beach Main Pumping Plant Facility. The upgrades consist of a new pump station that includes a reinforced concrete below-grade wet well and dry well, a two-story operations building, two 78-inch diameter pipe inlets, two 42-inch diameter discharge pipelines connecting the existing manifold, two pipe junction structures, two insert-type junction structures, and electrical transformers. This paper focuses on the excavation shoring for the new pump station. The original shoring design concept for the pump station excavation illustrated on the contract plans consisted of pressed in sheet piles, a jet grouted bottom seal with soil anchors, 2 levels of internal bracing, and tie-down anchors to resist hydraulic uplift forces on the buried pump station."

Jan 1, 2017

By Derrick Dasenbrock, Mary C. Nodine, Benjamin Rivers

Up to 50 percent of major infrastructure projects suffer impacts to schedule or cost due to geotechnical issues, many of which correspond to risks related directly or indirectly to the scope and quality of site characterization work. The Federal Highway Administration (FHWA) in coordination with industry organizations seeks to address this issue through Every Day Counts (EDC), a program that identifies and deploys proven, yet underutilized innovations at the project level to save time, money and resources. The A-GaME (Advanced Geotechnical Methods in Exploration) is one of the innovations supported under EDC.

By Michael G. Batten, Brian D. Keaney

]The Virginia Department of Transportation (VDOT) and the harbors on the James River routinely use precast concrete piles founded in the Yorktown formation to support bridges and other coastal structures. However, axial pile resistances for large diameter piles in this area have been historically overestimated on past projects. This may be due to a common assumption that very large unit end bearing resistance will be developed for a large diameter displacement pile that is driven a significant depth. This assumption is integrated in the Nordlund (1963; 1979) method which is commonly used to estimate axial pile resistance for bridge foundations. A static and dynamic pile load testing program was implemented as part of the Hampton Roads Bridge and Tunnel Expansion project in Norfolk, VA in the James River. A primary objective of this program was to calibrate an axial resistance calculation method against the measured load test results. A method developed by Eslami and Fellenius (1997) that uses CPTu data directly was effective at calibrating to the measured load test results, and allowed for clearer interpretation of the unit resistance values than indirect, semi-empirical methods that require interpretation of soil friction angle and undrained shear strength.

Sep 8, 2021

By Carlandrea Albonico, Salvatore Miranda

The paper describes an innovative geotechnical engineering solution that has been provided within the scope of the Galataport Project, in Istanbul, Turkey. Among all interesting geotechnical works included in the Project, this paper presents the design principle, adopted technologies and performance controls related to the Multi- Purpose Bottom Plug (MPBP). This original geotechnical engineering solution has been employed for the deep basement excavation in Karaköy and consists of a combination of seepage control, ground improvement, and load bearing elements, which have been executed with double-fluid jet grouting, pseudo-elliptical jet grouting and permanent micropiles, respectively. The paper highlights the importance of employing cutting-edge technologies within the foundation engineering field and state-of-the-art electronic control devices, in parallel with the essential human expertise, in order to obtain the desired results in this high-profile Project.

Nov 1, 2022

By Arash Khosravifar Ph. D. P. E., Thomas Torkelson P. E., Milad Souri Ph. D. P. E.

Kinematic demands from lateral ground deformations can be a major cause of damage to maritime and highway transportation structures such as wharves, piers, and bridges. These kinematic demands are different from the ground deformations in the free field in that the resisting forces from piles will reduce the ground deformations to some extent (i.e., pile pinning effect). Current design codes for wharf structures allow the beneficial resisting forces from pile pinning effects to be incorporated in pseudostatic slope stability analysis (e.g., ASCE/COPRI 61-14). While design guidelines that are specifically developed for bridge foundations provide recommendations on how to incorporate the pile pinning effects (e.g., Caltrans 2012), their applicability to wharf structures need to be evaluated. This study uses the results of a large-scale centrifuge test on a pile-supported wharf structure to evaluate the accuracy of available Newmark sliding block analysis in estimating the lateral ground deformations. Pile pinning effects are incorporated based on the approach outlined by Caltrans. The results of this study support the use of existing pile pinning methods that were primarily developed for bridge foundations in maritime structures (e.g., wharves and piers). It was found that median Newmark displacements provide a good estimate of the permanent end-of-shaking displacements and that the median plus 1 standard deviation Newmark displacements provide a good estimate of the peak transient displacements. Design considerations for use in the Newmark sliding block analysis to estimate the kinematic demands on piles are discussed.

Oct 1, 2022

By James M. Tantalla, Dwight Metcalf, Roderic A. Ellman Jr.

"The construction of a new low head hydro-electric plant at the Cannelton Lock and Dam required the design and construction of a cofferdam to accommodate a deep excavation extending approximately 150 feet below the Ohio River levels. The new plant, which generates about 390 GWh of electricity annually, is owned by American Municipal Power (AMP). A specialist team was assembled to design and construct the cofferdam, marine dike and CB slurry wall that helped make the project successful and on time for project delivery.Because the new plant diverts water from the locks and dam through a powerhouse to generate power, it would need to be partially in the river to operate properly. To accomplish this, approximately 250,000 square feet of land was reclaimed from the river by construction of a marine dike. The dike, combined with the design and construction of a 150 foot deep cement bentonite (CB) cutoff wall enabled construction of the new plant in the dry. Extensive dewatering analyses were performed using Modflow to evaluate pumping requirements and the number of wells needed to maintain ground water at required levels within the side slopes and final subgrade. A monitoring program consisting of inclinometers, piezometers and movement monitoring points were used to monitor cofferdam stability and performance throughout construction. Detailed two and three dimensional stability analyses that included a parametric study of fluctuating river levels and slurry unit weight were performed to ensure stability and suitable low permeability of the trench during cut-off wall excavation both on land and in the marine dike. The wall was constructed with both a hydromill excavating primary panels and a clamshell following behind to construct secondary panels. Data acquisition systems onboard the excavating equipment allowed for detailed confirmation of the continuity of the wall at each interface between panels. Another challenging aspect was the CB mix design for the trench. The cofferdam required the construction of a 1,300-foot long marine dike downstream of the existing dam up to 100 feet tall founded on existing river sediment to enclose the site and cut-off the seepage into the excavation from the river. Marine dike construction utilized vibro-compaction to pre-densify granular fills placed underwater through which the CB trench extended."

Jan 1, 2016

By Robert L. Goehring, Fred Munene

This case history for three major additions to a tire manufacturing plant in north Georgia discusses the impact of highly variable Karst (sinkhole) geology on both foundation design and construction. For Phase 3, alternatives were considered for a heavily loaded mixing tower with up to 2,000 kip column loads. A non-traditional approach of using auger cast piles was adopted. To satisfy a risk-averse Owner, a pile load testing program including strain gauges was conducted. One test pile was cored full depth to demonstrate effective bearing on steeply inclined rock. For Phase 4, similar methodology was used at another critical mixing tower structure associated with that phase and the installation procedure was refined to reduce grout take. In Phase 5 construction, another mixing tower and the equipment pits were supported on auger cast piles. After pile installation, a sinkhole opened up between two equipment pits. Remedial grouting was performed. Development also required construction of a R&D building over a 96 inch diameter RCP storm sewer. Auger cast piles were used to support the building to avoid overstressing the existing pipe and risk separating joints. This case history outlines lessons learned while constructing auger cast piles in Karst and proving quality was built into the foundations.

By Jr NeSmith

"Augered-cast-in-place (ACIP) pile installation technology has matured extensively since the first auger, pressure grouted pile was patented in 1959. The current technology allows for successful pile installation across a variety of stratigraphies to meet various project load resistance requirements. This paper presents an overview of current ACIP techniques by comparing a number of case histories in a variety of geologic settings from Eastern Pennsylvania, New York City and New Jersey to demonstrate ACIP pile constructability in soft soils as well as the penetration, and resulting significant loads resisted, of ACIP piles in dense soils and intermediate geo-materials. Geologic settings that will be discussed include the Piedmont and Coastal Plain geologic provinces as well as glacial till deposits. Keywords: Deep Foundations, Piles, Augercast, Augered-cast-in-place, Auger pressure grouted, ACIP, APGINTRODUCTIONThe author, along with two colleagues, published an article in Deep Foundations magazine (NeSmith et al, 2013) which described a number of the advances in equipment, techniques, installation monitoring and post-construction testing that have expanded the geologies in which Augered Cast-in-place (ACIP) piles are installed as well as increasing their efficiency in some traditional ACIP pile geologies. The author uses the term efficiency to refer to the load resisted by a pile of a certain diameter and the increased efficiency noted refers to increased allowable loads over those traditionally resisted by piles of certain diameter (or a reduction in pile diameter from that which was traditionally used to support a certain design load). The performance and installation of ACIP piles in a variety of geologies in the Northeastern U.S. are discussed herein.PIEDMONT PHYSIGRAPHIC PROVINCEThe Piedmont physiographic province stretches from Alabama to the east through Georgia and up the east coast, just west of the Coastal Plain to Pennsylvania and New York (Brown, 2002). It generally consists of soils weathered in place from the underlying bedrock, which is typically a combination of granite, schist and gneiss depending on the location within the province. The author’s experience in the Northeastern US has been on sites where alluvial or coastal plain soils overly the residual soils and partially weathered or intact rock of the Piedmont. The example presented here, from a site on Walnut St in Philadelphia PA, is representative of these projects."

Jan 1, 2016

By Chris Normand, Paul Volpe, Eric Wey, Howard Perko, Burt Ogilvie, Patrick Murray

"A refinery expansion project for Marathon Petroleum Company in Southern Louisiana required existing medium to large pipe racks to be expanded for additional capacity. Foundation modifications were necessary in order to add levels to the existing pipe racks. New piles were added and existing pile cap foundations were expanded. Several different pile types were considered. Custom designed large diameter helical piles were chosen, because they can be installed quickly with low overhead restrictions, produce minimal soil spoils, and are cost effective. The load capacity required for piles was higher than typical, off-the-shelf helical piles. In particular, the lateral load capacity demand was high due to wind loads of a hurricane prone region. Methods used to design and size helical piles are summarized including capacity to torque ratio estimation for composite helical piles. Pile load testing was performed in order to confirm design capacities of the helical piles under axial and lateral loading. Measured axial and lateral deflections compared well with predicted values. This case history evaluates the effectiveness of modern helical pile design methods within the context of a real and practical example.INTRODUCTIONAs the capacity of modern installation equipment increases, large-diameter helical piles are being used to support higher loads in more diverse applications. Currently, large-diameter high-capacity helical piles are used for electrical power transmission, power generation, high-rise buildings, bridges, and industrial applications. This case study regards a 2.5-mile pipe rack modification project within an existing refinery. One of the many challenges for engineering and construction of refinery revamp projects is determining how to effectively expand the capacity of existing foundations for additional equipment, piping, and other facilities. Custom designed large-diameter helical piles provided an effective solution to the challenges faced when expanding the capacity of existing pipe racks."

Jan 1, 2017

By Mihir B. Roy

"Coal transported by rail for Thermal Power Plant in Haldia, West Bengal, India, was to be received and stored in Coal Complex comprising of Wagon Tippler, Track Hopper, Junction Houses and network of horizontal and inclined tunnels. The site was very soft with high ground water level. Deep excavation and dewatering posed great difficulty. Original plan was to drive about 1000 m of steel sheet pile and well sinking which had major impact on cost and time. High ground water was identified as the main problem. Controlling water level and maintaining it would allow open excavation over major areas. Scheme for lowering aquifer with one and two-stage well-point dewatering system was developed following basic principles of groundwater and seepage. Arrangements of wells, installation and pumping were worked out in detail. Water levels could be lowered below bottom levels of excavation. Design of sheet pile was modified under lowered ground water condition. Overall length and depth of sheet pile were reduced drastically. Open excavation was possible in segments over major areas. The scheme was highly successful in smooth and fast progress of underground works. The works were completed safely months ahead of schedule time and with significant saving in cost.INTRODUCTIONThe Coal Receiving Complex of thermal power plant comprised of 250 m long 8 m deep Track Hopper (TH), 12 m deep Wagon Tippler (WT) with provision for addition of another Wagon Tippler. Track center lines of TH and WT were very close. Coal unloading facilities were connected with a network of underground tunnels and Transfer Points (TP) upto Pent House (PH). The facilities were optimized in a compact layout within about 400 m x 120 m area. Initially excavation for TH was started adopting side slope of (1 V : 1.5 H) with 2 m wide berm and dewatering by in-pit sump and pump. When depth of excavation reached about 5-6 m, failure occurred over a long stretch as shown in Figs. 1a - 1b photos. Further work was stopped to develop scheme for carrying out deep excavation and civil works safely."

Jan 1, 2015

By Jr NeSmith

"Drilled Displacement piles are a product of screw pile technology originally developed in Europe. The process involves rotating tool into the ground that displaces the soil laterally as it advances, then grouting or concreting through the hollow stem of the tool as it is withdrawn. They were first introduced in the United States in the 1990’s and have become a mature and accepted technology since that time. They are now used to support a variety of heavily loaded structures including electric power and LNG facilities, stadiums and arenas, airports and mid- to high-rise commercial and residential facilities. In urban environments, the technique has a number of advantages including, low noise and vibrations, no removal of the existing soil, and reduced pile material cost due to the improved stress state of granular soils after installation (smaller or shorter piles can be used). For these reasons, displacement piles have been used to support various facilities in Northeastern United States (US). The paper presents case histories of the performance of displacement piles in the Northeastern US including the use of full displacement elements as a settlement limiting ground improvement system.INTRODUCTION“Drilled Displacement” (DD) is an industry umbrella term for a number of proprietary or commercially available cast-in-place pile installation systems which involve a hollow-stem tool that laterally displaces soil as it advances and the placement of grout or concrete through the hollow-stem tool as it is withdrawn. The systems include grout/concrete placement methods by both sand-cement grout pumped under pressure and tremie grout/concrete placement through bottom-hole discharge. The system discussed in this paper includes grout pumped under pressure, also referred to as Auger Pressure Grouted Displacement (APGD). A schematic of the APGD tool is shown in Figure 1. The tools require significant torque and downward force to advance; a typical installation platform is shown in Figure 2."

Jan 1, 2016

By Jonathan G. Cannon

"This paper will describe dynamic pile testing conducted during installation of driven octagonal precast prestressed concrete piles used as the foundation for this bridge. The piles were long and hence spliced. A number of the piles showed damage near the splices and the damage location was near the ground surface so that the damage could be verified using visual inspection. The piles and splice configuration are still in use today without modification. Further WEAP driveability analysis has been conducted which demonstrates the effect of the splice on pile stresses and a likely failure mode. A slight modification is proposed to the splice that should prevent the damage on future projects.INTRODUCTIONThe bridge site is located on the Olympic Way, Route 41, about 20km north of the regional centre of Albury, NSW. For a long distance north of the site the Olympic Way ""shadows"" the main Melbourne to Sydney rail line and is located on the Western side and in close proximity. At the bridge site there was previously a sharp dog-leg in the road and a right angle level crossing with the road changing to the Eastern side of the rail line, eventually joining up with the Hume Highway, which in turn now becomes a ring-road through the eastern outskirts of Albury. The dog-leg and rail crossing had warning signs and bells, speed restrictions and rumble strips to warn approaching motorists to reduce speed. Site distance was exceptionally good.Approximately 2years before construction a group of five ""high spirited"" young men from the local area were driving south on the Olympic Way adjacent to a south-bound train. It is understood they interacted with the train crew for a period of time. Unfortunately the car and train collided at the level crossing and all of the young men were killed. There were outpourings of grief in the local community and a decision was made to replace the level crossing with a road-over-rail bridge.The bridge was highly skewed with two piers and two high level abutments with fill embankments on both approaches.GROUND CONDITIONSThe site is open grazing country with approximately level ground at the site with surrounding low hills. The geology was unremarkable with consistent stiff clays for a considerable depth.The design required driven precast prestressed pile foundations with the piles to be driven to a considerable depth.Hard driving with high tension stresses were evident from the start of driving and a variety of different pre-bore lengths were adopted in an attempt to minimise driving and potential for damage. At the abutments the pile locations were predrilled for at least the full embankment depth.PILESThe piles were 550mm octagonal prestressed concrete with the pier piles being single piece and the longer abutment piles being two-piece with a ""standard"" epoxy glued box splice. Pier piles and the initial length of the abutment piles were 24m. The add-on piece used at the abutments was 12m. Pile concrete was grade 50MPa."

Jan 1, 1900