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By Sharon K. Reamer, Klaus G. Hinzen, Brian W. Stump

"This study investigates seismic wave propagation from two production shots in a limestone quarry. Our motivation is to investigate the efficiency of two superpositioning techniques. The production shots consisted of an 18 and 20 hole explosive array detonated in a single row with constant delay times of 32 and 20 ms, respectively. A single shot was fired on a neighboring part of the quarry bench. The experiments were instrumented with 20 three component seismometers (35-120 m range). The computer-controlled electronic firing system resulted in firing time deviations of less than 1.4% of desired fired times. Linear superpositioning with the observed single shot data produces seismograms which adequately reproduce temporal effects of the multiple explosions; however, spatial effects due to the extended source length (68-76 m) are not modeled with this method. Linear superpositioning with individual half-space Green's functions for each explosion in thearray convolved with a calculated Mueller-Murphy source produces seismograms which match the time duration of the observed production shot seismograms and differ in absolute peak amplitude by less than a factor of three. Parameter estimation for the source is taken from chemical explosion study results. The single source model differs in amplitude from the observed single source seismograms by a factor of 2.3."

Jan 1, 1991

By E. Contestabile, B von Roser

Schedule IV containers in Canada and IME- containers in the United States have made possible the transport of mixed loads. That is, using these containers for detonators, one can simultaneously transport detonators and explosives on the same vehicle. As a result of a recent accident, the Canadian Chief Inspector of Explosives asked for a review of the appropriateness of the Schedule IV container in its present use. The Canadian Authority asked for a re-assessment of the adequacy of the Schedule IV container in preventing propagation of a reaction from the detonators in the container to the remainder of the explosives on the truck, and its ability to contain fragments generated by the detonators. A series of tests was performed to determine the initiation threshold temperature for non-electric detonators and the failure threshold temperature for the shock tube to establish some guidelines for preventing communication from one case of detonators to another within the transport container at elevated temperature. Tests fell into the following categories: inter-case sympathetic detonation, detonator thermal auto-initiation, shock tube thermal sensitivity, and intra-case sympathetic detonation. The results indicate that temperature is a critical factor, which determines to what extent, if any, communication occurs.

Jan 1, 2002

By James H. Redyke

In August, 1980, while finishing construction of the new stack, one of the flues mysteriously collapsed, killing three people and injuring several others. Several months later a British international steeple-jack company was hired to demolish the remaining portion and make a detailed inspection of the balance of the chimney. During this contract almost one hundred core samples were taken from all parts of the structure including the 32-inch thick base. As the result of these tests and the investigation, the Power Company decided to demolish the complete structure. Because of the critical time element, the decision was made to use explosives in the removal of the structure. To give you some perspective as to the size and dimension of the stack, it was 900 feet tall, 80 feet in diameter at the base, and 70 feet in diameter at the top. The two remaining flues were 25 feet in diameter and extended 30 feet beyond the top slab of the chimney. The outside of the structure was referred to as a wind shield. The lower 120 feet were 32 inches thick and the remaining 780 feet were 12 inches thick. The decision was made to prepare and shoot the chimney at the 120-foot elevation because the debris from the collapsed flue was confined in the base section and could not be easily removed. After extensive and costly engineering, we determined it was necessary to construct steel columns to bear on the lower 120-foot section, which would act as a hinge and guide during the dropping of the structure.

Jan 1, 1982

By Jesus Pascual, Jose Sanchidrian, Pablo Segarra

The surface vibration field in the area above an underground mine prior to its development has been investigated, in order to assess the vibration levels expected in existing buildings and in the planned mine facilities from future underground blasts. Shots of 50 and 100 kg of explosive placed in drillholes at depths of 100 to 150 m were fired, and the vibration events were recorded using an array of 40 seismographs in a 400 m square grid, covering a 2×2 km area. Contours of isovelocity were obtained for each shot, showing some directional transmission patterns. Propagation laws were obtained from the results of each shot and also from the bulk of data, both for the whole area and dividing it into four quadrants. The shift of dominant frequency with distance was also analyzed.

Jan 1, 2002

By Dale Preece

In the late 1970’s and early 1980’s substantial resources were devoted to research focused on producing oil from the vast oil shale reserves in the western United States. Since the oil is solidified in the pore space of the shale, extracting it in production level quantities presented monumental technical challenges. Major advances were made in the methods used to extract oil from the shale in large quantities. Extraction methods evolved to culminate in the underground in-situ retorting process. In-situ retorting relied on explosive blasting of the shale to fragment the rock and induce sufficient porosity and permeability for a burn front to propagate through the oil shale. That burn front consumes some of the oil and liberates a substantial portion of it (~30%) for collection and further processing. Oil shale retorting is a blasting intensive process where the entire retort is rubblized in one very large, delay timed blast. Retort 7 in Western Colorado consumed 540,857 lb of slurry explosive to rubblized 348,940 tons of oil shale. Current rock blasting fragmentation predictive capabilities have evolved substantially since these retorts were designed and tested. It is the purpose of this study to simulate the explosively induced fragmentation of oil shale using state-of-the-art computer codes and material models and to infer retort design implications for future development.

Jan 1, 2007

By Chuck Kliche, Bill Clements

This paper relates some of the experiences, good and bad, of blasting adjacent to residences of the primary author during his 15+ years of field blasting in the Northern Great Plains region. During this highly-rewarding blasting career, the author has become aware of two major issues in residential blasting: 1) What we call “Risk/Reward Ratio.”Some questions that must be asked by the blaster prior to taking on any blasting job include: - Can we eliminate or minimize the risk? - Is the reward worth the risk? - Do I have a measure of “nervous confidence” about the shot? 2) Public Relations. Two key elements to public relations are: - Notification - Education All the education in the world to the adjacent populous of what’s happening, of blasting in general, or of what to expect from the blasting does little good without notification. Good public relations is a key to controlling the cost of liability in a litigious society.

Jan 1, 2009

By Krishna Nand

For assessing the safety of structures during underground explosions, ground particle velocity gives the best damage criteria, and 100 mm/see of ground particle velocity has been internationally accepted as the threshold value of safety (no damage). Results of extensive controlled underground explosion experiments conducted by the author to study the effects of ground vibrations on specially prepared concrete blocks, and also on low rise buildings and dams showed that no damage normally occurred when ground particle velocities were less than 100 mm/sec. Analysis of a large number of accelerograms from a dam site in India also indicated that no damage occurred to normal structures when integrated ground particle velocities were less than 100 mm/sec. Major damage in well built structures like a dam was noticed for ground particle velocity as high as about 350 mm/sec. These results are also generally substantiated from damage data obtained for various structures during other earthquakes, including Elcentro (1940), Taft (1952), Parkfield (1965), and San Fernando (1971). These studies, therefore, suggest that the damage criteria during underground explosions and earthquakes are similar; and 100 mm/see of ground particle velocity seems to be the general threshold value of safety (no damage) against ground vibrations.

Jan 1, 1988

By Mario Karfakis, G. Langlois

Well stimulation is the process by which any production well, whether for production (extraction), storage (injection) or deep interaction (remediation, monitoring, etc) can be made or stimulated to flow at higher levels. This stimulation is driven by active methods to increase the permeability in the near-well environment and create a larger zone of communication between a well and the reservoir it services. Well stimulation is a crucial aspect of well completion and reservoir engineering and is a subject of careful pre-drilling planning. In many modern industrial endeavors the effectiveness of well stimulation is often critical to economic viability. Because of the broad impact of well engineering on several large industries (petroleum and natural gas extraction and storage, geothermal power, groundwater monitoring, extraction and management, environmental remediation, mining and minerals extraction, etc.) changes in the state of the art in well engineering and well stimulation can affect the capabilities of very diverse and disparate industries. This paper is an effort to communicate the status and effectiveness of current practice and technology in well stimulation. The intention being that effective communication of progress can spur innovation in industries that require well stimulation but are removed from immediate communication of technological or practical improvement.

Jan 1, 2009

By Scott G. Giltner, Paul N. Worsey

During the short duration of an explosive blast, many events occur which are too quick to be detected or observed in detail with the naked eye or by normal photographic techniques. Through the use of "hightech", high speed video, many of these events can be observed, instantly played back and recorded for later use. The use of a Spin Physics SP 2000 Motion Analysis System at a blast casting operation is presented. The variable range of recording speeds offered by the SP 2000 allowed it to be used for examination of different areas of blasts. At its maximum full frame rate of 2000 frames per second the SP 2000 can easily pick up the flame front as it travels down a nonel tube and the flash from the surface delays as they fire. The system was used for a variety of tasks including, but not limited to,the determination of delay accuracy to within 0.5 ms, the velocity and trajectory of the faces during blasts, and pinpointing geological problem areas. The effectiveness of the system as used on site is discussed along with detailed method of set up, recording, playback and data processing. Other details including site specific environmental and lighting problems are also covered.

Jan 1, 1986

By Quian Liu

Since the establishment of the CANMET Experimental Mine in Val d'Or, Quebec in 1991, research activities in rock fragmentation have been carried out not only in the underground laboratory but also in production mines in the north-west Quebec region. Among the instruments available for rock fragmentation, the Kodak EktaPro 1000 Motion Analyzer (also called the high speed video system) has been one of the most useful tools for monitoring blasts in both underground and open pit. This system is capable of recording events at rates from 50 to 12,000 frames per second (fps). The buffer memory has a capacity of storing 2050 images. To use this system in the underground, a steel box was made with a bullet-proof glass in the front to protect the camera. The processing and recording equipment are placed in an aluminum case which can be located about 30 m away from the camera via an extension cable. For each blast monitored, high frequency geophones and accelerometers were used to monitor ground vibrations and give a timing reference of the explosive detonations to correlate with the observation of the captured images.

Jan 1, 1994

By Thomas E. Lobb, Harry C. Verakis

Significant progress has been made in the reduction of serious injuries and fatalities resulting from mine blasting operations. Despite the progress, injuries and fatalities continue to occur. A leading cause of injuries and fatalities from blasting continues to be inadequate blast area security. Even though significant improvements in technology have been made, insuring adequate blast area security remains a challenge and requires constant vigilance. The advances in technology have created safer blasting products and have improved productivity and economics by enabling large, more efficient and effective blasts. However, as blasts grow larger in size, the complexity of adequately securing the blast area increases even more. Periodically the basic fundamentals involved in blasting safety should be reviewed, particularly for securing a blast site regardless of the size of the planned blast. Factors such as flyrock and toxic fumes must be taken into account to insure the safety of persons and property from the results of a blast. This paper examines the factors related to injuries due to inadequate blasting shelters and blast area security, and identifies mitigation techniques. The key concepts are: (a) accurate determination of the bounds of the blast area, (b) clearing employees from the blast area, (c) effective access control, (d) use of adequate blasting shelters, (e) efficient communications, and (f) training. Fundamentals are reviewed with an emphasis on analyzing task elements and identifying root causes for selected blasting accidents. Mitigating techniques are presented along with discussions and examples.

Jan 1, 2005

By Thomas Leonard, Philip R. Berger, Bryan E. Papillon

Bardon Trimount Inc., a large producer of aggregate, crushed stone, and concrete, was experiencing significant public opposition to its five quarries in the Boston area. It was believed by the authors that this opposition could be significantly lessened if the total number of blasts per week were reduced. Although the blasting company at these quarries, Austin Powder Company, contended that this could easily and safely be accomplished by increasing the size of the blasts, regulations precluded this alternative by limiting the total amount of explosives that could be used per blast.

Jan 1, 1996

By Michael A. Peltier, Dennis V. D'Andreal, Larry R. Fletcher

Accident data obtained from the Mine Safety and Health Administration (MSHA) were analyzed by the Bureau of Mines to determine the most frequent causes of blasting accidents in U.S. mining and to examine trends in blasting accidents. This accident analysis is an update of a similar blasting accident study conducted by the Bureau and published in 1983. The analysis shows that there has been a recent reduction in mine blasting accidents: The annual average number of nonfatal injuries has decreased from 107 for 1978-81 to 46 for 1982-85. The annual average number of fatal injuries was reduced from 11.3 to 5.0 during that time.

Jan 1, 1987

By Zahra Hosseini, S. Hassan Khoshroo, Mohsen Amirrahmat

The Sarcheshmeh Copper mine will be developing its open-pit in order to reach to the remaining ore in the deposit. One of the problems regarding the development plan is the ore handling system from the pit. After its development, the pit depth and its daily production will be increased. Therefore, the present transportation system (shovel and trucks) can no longer be used efficiently. It is necessary to use a new system that can reduce transportation costs and handle the new amount of blasted material at the same time. Studies show that an in-pit crusher and conveyor belt is the most suitable system that could be used in this situation. One of disadvantages of the conveyor belt, however, is its limitation in the particle sizes that it could carry. Consequently, size distribution resulting from the fragmentation process is an important parameter in choosing an efficient conveyor belt system. The size distribution of the fragmentation process also affects the operations following blasting. The determination of this parameter allows the optimization of blast design and explosives. Hence, during this project, the size distribution of blast fragmentation in the different types of ore at the Sarcheshmeh mine was determined by the image analysis technique. Numerous digital pictures were captured of the different blasted faces to prepare a representative sample of each kind of rock. They were then analyzed using the GoldSize image analysis software. Results show that fragmentation in the blasted rock is relatively high. It is therefore expected that an appropriate conveyor belt could be selected for further developing the open-pit mine at Sarcheshmeh.

Jan 1, 2004

By M. L. Mendes, J. Q. Nojiri, S. C. Botelho, A. P. Campanha

In February 28, 2001 JOULE coordinated the first tests with an electronic detonator in South America at an iron ore operation - ITABIRA MINES from the Brazilian COMPANHIA VALE DO RIO DOCE (CVRD) - the largest producer and exporter of iron ore in the world. ITABIRA MINES (CAU and CONCEI O) belong to one of the complexes, called the Southern System, producing 56 million tons of ROM as well as concentrated products and pellets. This paper is going to describe the tests at ITABIRA MINES with results indicating the improvement in the excavator productivity and reduction of the mining global costs (due to the better performance of the equipment and potential reduction of the maintenance cost).

Jan 1, 2002

By Paul Sairato, Cathrine E. Johnson

Recruiting and retaining students in the explosives industry is becoming increasingly important each year. With no undergraduate degree in explosives engineering currently available in the United States, it is from other industries and degree disciplines we must recruit. The 2014 annual ISEE conference saw the first anonymous online survey distributed to members of SEE student chapters of the International Society of Explosives Engineers. The survey contained questions about future job and career plans, ideal job placement, expectations of salary and current academic degrees. The purpose of the survey was to determine what these students expect or require from a career in the explosives industry, and their current path to pursue this. This information can help steer recruitment activities and job offers for graduating students. The success for both student response rates and interest from the industry has allowed space for a yearly update of this survey. This paper provides the data from a second, restructured, online survey distributed to all student members of the International Society of Explosives Engineers, globally. Understanding the main incentives for a student to accept a graduate position as an explosives engineer can help us, as an industry; position ourselves to remain competitive in recruiting against other major degree disciplines.

Jan 1, 2015

By W. J. Birch, R. Farnfield

All shock-tube based initiation systems have a time lag relating to the propagation velocity of the shock-tube itself. This paper examines the exploitation of this inherent time lag to achieve delay blasting with accuracies approaching that achievable with electronic systems albeit over a much shorter delay range. The system employed consists of a combination of standard shock-tube, plain detonators and various shock-tube branching components. The accuracy of the complete system depends on the scatter in delay time induced by each component. In order to quantify this scatter a series of trials were undertaken to determine the variability for each component. These trials are described along with a detail statistical summary of the data recorded.

Jan 1, 2009

By Changa-Ha Ryu, Hae-Moon Choi, Sang-Don Lee

The rock mass to be excavated is classified using data obtained from the initial site investigation, and the design of excavation and support is then made based on the rock class. Rock classification provides an empirical design with guidelines for tunnel support compatible with rock mass quality and the method of excavation. Although most clients provide standard patterns corresponding to each rock class, the patterns of drilling and blasting have only been used in estimating the excavation cost and not used in the construction stage. The purpose of the study presented in this paper is to establish a standard blast pattern to yield optimum blasting performance along with an attempt to reduce a difference between design and construction. A series of test blasts were carried out at two tunneling sites of Central Inland Highway crossing the country. Long hole blasting was tested in rock mass whose RMR value is over 60. The blasting results were evaluated by measuring degree of fragmentation, advance rate, muckpile distribution, overbreak, etc. Based on the results of test blast, several patterns were proposed for a twolane highway tunnel.

Jan 1, 2005

By Joshua Hoffman, Catherine Johnson, Braden Lusk

Blasting conducted in surface coal mining operations in the Appalachian region consumes a significant amount of blasting agents. Emission of oxides of nitrogen (NOx) from these operations potentially represents an environmental challenge. This paper presents work conducted to quantify NOx output from the detonation of blasting agents common to surface blasting operations in surface coal mines. Annual ANFO and emulsion consumption data was collected from an operational surface coal mine located in West Virginia. It is known that many factors contribute to the types of gaseous byproducts released from the detonation of explosives. These factors include but are not limited to: fuel to oxygenator ratio, degree of confinement, and contamination. While, past research has been conducted to study the relationships these factors play on the release of NOx, these findings do not agree with one another. The annual explosive consumption values from the West Virginian mine were applied to NOx emission conversion factors in published literature. This lead to a range of NOx emissions from 95 to 914 tons in a year. Given the wide range of NOx production the utility of this information is suspect. The EPA recognizes a standard factor of 17 lbs (NOx)/ton (ANFO) however this factor is based on chemical composition and does not address contamination, confinement, or AN to FO ratio. This factor when applied to the West Virginia Mine's explosive consumption produced a value of 215 tons of NOx. There is a lack of information on NOx emission from emulsion type explosives. The work presented in this paper can be used by blasting professionals to quantify NOx emissions and guide future work for producing better predictor factors.

Jan 1, 2014

By Frank Hammelmann, Peter Reinders

This paper briefly describes the past history of blast management. A modern blast management suite is then presented which demonstrates the current capability of the functional link between an electronic blasting system and blast design software. Finally, we look at the potential of tomorrow’s fully integrated blast management systems. From the first time blasting was introduced in mining as part of the production process, blasting technology and blast management have been interconnected. Over the past decades we have gained more recent experience with the new electronic blasting systems in mining, quarrying and construction. To start, the primary focus of electronic blasting was to increase timing accuracy. However, since then the technology has gradually developed, broadened and opened up new possibilities, including impressive flexibility in blast design and full in-situ verification of system functionality. To support this capability, modern electronic blasting systems are specifically designed to facilitate full two-way transfer of information between the office-based blast management software and field-hardened equipment. Blast management systems now comprise a suite of expert systems for planning, documentation, analysis, measurement and prediction of blasts. Within this blast management suite, the blast design software allows the transfer of the blast design information from a PC directly to the hardware of the electronic blasting system. The future development of this technology holds huge potential for the blasting industry.

Jan 1, 2004