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By Patrick J. Hannigan, Seth Robertson, Frank Rausche, Rozbeh B. Moghaddam

The Top-Loaded Bi-Directional Test (“TLBT”) and the conventional Bi-Directional Load Test (“BDLT”) are full-scale load tests where loads are applied bi-directionally to the foundation element. The BDLT uses an embedded loading source consisting of a jack assembly with one or multiple hydraulic jacks located between two steel bearing plates. As the jack(s) within the jack assembly is/are pressurized, the plates receive the load from the jack(s) and transfer these loads to the foundation element. In the case of the TLBT, the loads are also applied bi-directionally to the foundation element. However, in the TLBT case, the loading source is located above the foundation head. With the TLBT’s non-embedded and reusable load assembly, the loads are applied to the foundation using the steel shaft bearing and base bearing plates cast within the foundation. These plates are connected to the load assembly at the foundation head via Grade 75 or Grade 150, threaded, steel bars. This paper presents comparison results from a full-scale load test performed by both bi-directional load testing methods on adjacent test shafts. Details regarding subsurface conditions as well as test shaft construction and installation are included for the comparison tests. Test results and corresponding analyses are presented and discussed in detail.

Sep 8, 2021

By Sunil Arora, Lisheng Shao, Chris Conkle

"The East Garden Grove - Wintersburg Channel located in Orange County, California, required upgrades along the levees to mitigate potential liquefaction and lateral spreading hazards. The Orange County Public Works designed soilcrete columns constructed between two rows of steel sheet piles along both sides of the channel between Graham Street and Warner Avenue (approximately 2,500 ft), and along an approximately 2,000-ft-long stretch of the south levee. The earthen embankment, approximately 13- to 15-ft high and damaged significantly by erosion, was then excavated to widen the channel to increase the channel flood conveyance capacity.The site is located within the Los Angeles Basin, underlain by several thousand ft of marine sedimentary strata. Uncontrolled fill materials were encountered to approximately 10 ft below ground surface, underlain by tidal and flood plain deposits. Groundwater was encountered at sea level, which is approximately 10 ft below grade.This paper will discuss site soil conditions, and the construction and quality control of soilcrete columns constructed by wet soil mixing; also, the paper will introduce the Drilling Index (DI) as a measurement tool, similar to the cone penetration test (CPT), to evaluate the soil strength in more detail. Finally, the statistical analysis of soil mixing strength distributions for the project quality control will be presented.INTRODUCTIONWintersburg Channel in Orange County, California, required ground improvements along the existing levees to mitigate potential liquefaction and lateral spreading under the site design earthquake. Orange County Public Works designed and developed a cellular pattern of soilcrete columns sandwiched between two rows of steel sheet piles along both sides of the channel between Graham Street and Warner Avenue, and adjacent an approximately 2,000-ft-long stretch of the south levee (Fig. 1). An earthen embankment approximately 13 to 15 ft high, damaged significantly by erosion, was then excavated to widen the channel and increase the channel flood conveyance capacity.Stiff, soilcrete cellular wall structures can reduce the earthquake-induced cyclic shear stress ratio (CSR) in the soil within the cells, thus preventing excess pore water pressure build up which may trigger soil liquefaction. For this project, approximately 6,700 soilcrete columns were constructed in a cellular pattern to an approximate depth of 40 ft. All of the soilcrete columns are 3 ft in diameter with the design unconfined compressive strength (UCS) of 150 psi."

Jan 1, 2015

By Steven E. Darnell, William W. Haasz, Brandon T. Buschmeier, Frederic Masse

"Landfills often cover expansive areas in locations where large building facilities or infrastructure is in high in demand after the land has been reclaimed. Most landfills have soil or fill properties that vary widely over small distances; combined with the strict guidelines and restrictions for the removal and treatment of soil or material that is on site, these projects can be a major challenge for any prospective developer. In order to make landfills suitable for the construction of any project it is necessary to conduct a detailed evaluation of the subsurface conditions. Ground improvement techniques are among the most typical methods for making reclaimed landfills suitable for the construction of any major project. The paper will discuss the approach that was taken to support a proposed warehouse in Elizabeth, New Jersey using Controlled Modulus Columns Rigid Inclusions (CMC Rigid Inclusions), which are grouted, auger-displacement elements. Additionally, we will discuss the use of Dynamic Compaction (DC) that was performed in areas outside the proposed warehouse footprint. Through the combination of CMC rigid inclusions and DC, the general contractor’s project schedule was expedited, the costs to support the warehouse were economized, and the anticipated settlement of the parking lot areas was drastically reduced. Furthermore, the paper will outline the benefits of using CMC rigid inclusions and DC methods in order to minimize the impact of working with contaminated soils from a landfill.OVERVIEW OF THE ELIZABETH WAREHOUSE PROJECTOver the past several decades the foundations industry has seen an increase in demand for the support of developments on reclaimed landfills; particularly, on the east coast where many landfills were capped before the 1980’s and steady population growth and city expansion have caused high demand for this now highly desired real estate. Unfortunately, these landfills, often as large as twenty (20) or more acres present tough geotechnical and environmental challenges for Owners planning to develop or build structures of any size on the reclaimed land. Consequently, the options for building on reclaimed landfills can quickly become cost prohibitive.Site SpecificSelected by a developer for the location of a future warehouse, the 29 acres (114,424 sq-meters) project site is located in Elizabeth, New Jersey and demonstrates the complexities of designing over a once reclaimed landfill. The landfill was used for municipal solid waste (MSW) consisting of trash, wood, metal, glass, plastic, brick, concrete fragments, and other types of debris. This landfill was capped in the 1960’s, and developed in the 1970’s for a warehouse. The new project included the demolition of the existing warehouse and the development of the site to be repurposed for a new 481,650 sq-ft single-story warehouse, surrounded by paved parking and truck loading areas. Figure 1 below, shows an overview of the project site layout."

Jan 1, 2017

By Benjamin Jennings, Jason Herron

In the summer of 2016 Xcel Energy experienced a storm event that resulted in the collapse of approximately 8.5 miles of a 345 KV transmission line near Rogers, Minnesota. In design of the new transmission line, Xcel Energy determined that ten tower locations would be replaced with steel H-frame structures supported by helical piles instead of wood H-frame structures supported by driven wooden piles. A steel foundation was proposed for the towers due to time constraints and site conditions unfavorable to large pile driving equipment. Xcel Energy contacted the helical pile manufacturer Hubbell Power Systems, Inc. (HPS) for aid in the design of a complete steel foundation for the structure legs. With the shear, moment, and axial loads provided, the manufacturer used pile group modeling and axial capacity software to design a four helical pile group; and used 3D modeling and finite element software to design a moment resistant grillage to connect to the tower base. The steel grillage utilizes a new moment resistant connection and clamp system to transfer loads from the piles to the grillage. This connection provides a true fixed head condition and reduces lateral deflection issues typical to smaller diameter piles in pinned head connections. The clamp is designed to deform the helical pipe pile shaft and transfer the full axial load of the structure through the mechanical and friction connection. The helical piles and the moment resistant grillage were manufactured with shorter than average lead times and a helical pile installation contractor performed the installation. An expedient plan of install was developed by the contractor that resulted in an average installation rate of one complete set of tower foundations per day. The design of the moment resistant grillage, clamping system, and excellent foundation construction by the contractor provided an expedient and efficient foundation system to be discussed in this paper.

Jan 1, 2017

By Louay Owaidat, Daniel Jabbour, Allan Frappier, Jose Gomez, Mark Stanley, Tino Maestas

The U.S. Army Corps of Engineers (USACE) is implementing a levee strengthening program along the Sacramento River East Levee (SREL) designed to correct 11 miles of deficient levees as identified by recent hydraulic and geotechnical investigations. The first project, the subject of this paper, completed in 2020 resulted in approximately 3.0 miles of improvements to the California Central Valley Flood Protection system. The project area lies along the east bank of the Sacramento River in Sacramento. The program consists of constructing cutoff walls through existing levee embankments to remediate levee through seepage and under-seepage. Key challenges included designing and constructing measures to remediate a 100-year-old legacy levee system, the presence of both industrial and residential properties immediately adjacent to the landside of the levee creating severe space and access limitations, and performing this work during the 2020 statewide mandate to shelter-in-place due to the COVID-19 pandemic. The project team of contractors, USACE, state and local agencies, and engineering firms partnered to bring this project to successful completion within budget and on schedule expending more than 60,000 man-hours with no lost time accidents. With the issuance of future planned contracts, the program will significantly reduce flood risk to the City of Sacramento.

Sep 8, 2021

By Danielle Nhanqulumanga, Pranith Bhatt, Snehal Patel, Khadeeja Priyan

The Bi-Directional Static Load Test (BDSLT) is a test that determines the capacity of piles when loaded under bi-axial static compression. In recent years the BDSLT has seen an increase in demand due to its safety, speed, and affordability. This innovative foundation testing method has been universally used over the last 50 years, however respective codes and standards have only been published within the recent years. Detailed test procedures and methodology are expatiated in the ASTM D8169 M-18 [1], and the IRC 78 2014 Clause 709.2.5. [2] These standards provide the minimum requirements for the execution of the BDSLT. In this paper we did a comparative study of both standards envisaging to bring attention to the similarities and discrepancies found therein, with an aim to highlight the impacts and challenges that differing provisions of each standard could pose on the conduct of the BDSLT. Discrepancies found have been explained on the basis of geotechnical engineering theories and relevant field occurrences observed by superior engineers. Additionally, we emphasize on the relevance of experienced engineer’s judgement when utilizing the standards.

Sep 1, 2022

By Malek Smadi, Yazen A. Khasawneh

"New embankments were constructed mostly on soft clays as part of interstate I69 extension in southern Indiana. The embankments serve as bridge abutments and as part of the fill sections along the interstate extension alignment. The height of the embankments range from 50-ft to 125-ft with a maximum foundation thickness of about 75-ft. The foundation soils comprise relatively high compressible fine grained soils. A fully coupled Hydro-Mechanical numerical simulations were conducted for optimizing the construction stages of the embankments. The objective of the staged construction is to allow for sufficient effective stress and undrained shear strength gain to ensure foundation stability under the stage load. Wick drains were utilized to shorten the drainage path and thus accelerate achieving the required undrained shear strength. The extensive field investigation and laboratory testing programs provided a good understanding of the subsurface conditions and allowed the use of a relatively advanced soil constitutive model in the numerical simulations of the staged construction. The effectively designed instrumentation program allowed for monitoring the settlement and pore water dissipation during construction. The pore water pressure, and surface and subsurface settlements from the numerical model predictions reasonably agreed with the instrumentation data over the construction period.INTRODUCTIONThe stability of soft fine grained foundation soils due to embankment construction is dependent on the undrained shear strength of such soils. The permeability, compressibility, and drainage boundaries control the foundation soils response (settlement magnitude and rate) to loading. The settlement magnitude is a function of minerology and soil structure. The settlement rate which is equivalent to the rate of excess pore water pressure dissipation is a function of the soil permeability and drainage boundary. The dissipation rate control the evolution of effective stress and thus the gain of undrained shear strength. As such, if the increase in total applied load is controlled such that enough time is granted for the evolution of the total stresses into effective stresses, then the stability of the foundation soils is enhanced by the gain of the undrained shear strength. The controlled application of the total stress is the definition of the staged construction. From the definition of the staged construction, it is obvious that the process is a coupling of the hydraulic and mechanical responses of the foundation soils."

Jan 1, 2017

By Ryan T. Smith, Anthony Sahj, Alexander T. Darnell

Every second can count when trying to board a departing flight or catch a ride-share to your final destination. Hartsfield-Jackson Atlanta International Airport is in the midst of a project that aims to cut about 13 seconds between automated people mover trains (Plane Train) that move passengers between the terminals and concourses. The project involves extending the Plane Train tunnel west from its existing terminus under the domestic terminal. Working from inside non-public areas of the terminal, Keller North America, Inc. (Keller) incorporated systems of micropile-supported steel beams and grillage to both underpin existing columns prior to tunneling and support open-cut excavation at the tie-in of the new to the existing tunnel. Dewatering aided in mining a challenging section at the start of the drive of the mixedface, sequentially excavated tunnel and an automated instrumentation system monitored the performance of the construction and its impact to the terminal. Cut and cover egress and ventilation tunnels required braced support of excavation.

Oct 1, 2022

By Ian Vaz, Takefumi Takuma, Rafael Holcombe, Chris DellAringa

"This paper will discuss the successful installation of seawalls for the first phase of a project in Long Beach in California known as the Naples Island Permanent Seawall Repair – Phase 1. How an unconventional method of pile driving resulted in the reduction of the duration of the project while using less space and maintaining minimal noise impacts to accommodate neighbors will also be discussed. Included in the paper will be how non-vibratory equipment used on this project also significantly minimized the risk of disturbances as well as settlement on residential properties; which in turn greatly reduced the risk of damage to existing structures. The first phase of a 6-phase project along a section of the canals with tight clearances and proximity to residents included the installation of a 1,912 linear-foot steel sheet pile wall system in front of the existing deteriorating walls from January until March 2015.INTRODUCTIONThis project was located in the Naples Island neighborhood of Long Beach in southern Los Angeles County, California. After 80 years of the same seawall structures lining the canals of this beautiful neighborhood, the City of Long Beach Department of Public Works decided that it was time to better protect the area’s multi-million dollar homes by repairing its crumbling seawalls. The City realized that the walls will only become worse due in part to several concerns, including bending failure for the already deflecting walls. According to the City, certain sections of the walls had a significant risk of global failure if the area experienced a “moderate” near-source earthquake (City of Long Beach, CA, 2014b). Although the seawalls were in need of major repair, this would not be simple. Due to the tight clearances of the seawalls between the homes and canals, installation would be difficult with heavy, conventional construction equipment.Phase 1 of the project involved installing sheet piles on the water side in front of existing and aging vertical concrete seawalls between the Ravenna and Toledo Bridges along the Rivo Alto Canal. See Figure 1 for the General Plan for Phase 1. Financing for this project by the City’s Tidelands Capital Improvement’s Division allowed the construction to begin in a timely manner. However, the challenges for the City included regulatory restraints that further complicated the construction in terms of the duration of the project due in part to numerous regulations from several regulatory agencies."

Jan 1, 2016

By Christian L. Escalera

Over seven years ago, on October 29, 2012, Superstorm Sandy pummeled the Northeast of the United States inflicting heavy damage on New York City Transit’s (NYCT) system. Since then, NYCT has been methodically rehabilitating and hardening its assets to upgrade service and prevent future impacts caused by similar devasting storm surges. Part of these resiliency efforts, NYCT’s 207th St Yard Project is one of many projects that make up the Sandy Repair and Flood Mitigation Program. The work to be performed on the 207th Street Project includes building a perimeter Floodwall along the Harlem River, extending up 215th Street and 9th Avenue with the intent of having the ability to withstand a 500 Year Storm flooding event. The original 1,535 lineal feet of the marine side floodwall design consisted of 937 each W40x235 H-Piles continuously welded to PS 27.5 flat sheet to form an interlocked and composite steel seawall that would protect the NYCT 207th Yard from a storm surge of the Harlem River. However, after the Contract was awarded and a Notice to Proceed was issued, Walsh Construction Company II (WCCII) partnered with Mueser Rutledge Consulting Engineers (MRCE) to propose a redesign of the marine wall section as a Value Engineering Change Proposal (VECP). This VEP redesign is comprised of 279 each 54in Diameter Steel Pipe Piles that are interconnected with continuously welded PZ 35 sheet piles interlocks. The intent of the VEP was to provide a cost savings that could be shared by both parties as well as alleviate some constructability and alignment control concerns that WCCII had expressed to NYCT. The VEP allowed WCCII to substantially lower the total cost which was shared between NYCT and WCCII.

By Kirk Ellison, Eric S. Lindquist, Peter Faust, Stephen M. McLandrich

"The 181 Fremont Tower will be an 800-foot high-rise with a 60-foot deep basement located in a dense urban part of downtown San Francisco. The design and construction methods of the subsurface elements navigated a variety of site constraints such as loose fill and soft estuarine soils, shallow groundwater, contaminants, historic obstructions, small work area, proximity of adjacent buildings, and the on-going excavation and build-out of the adjacent Transbay Transit Center (TTC) train box. Design of the approximately 260-foot-deep drilled shafts (some of the deepest foundations ever constructed in San Francisco) was proven by a full-scale load test that provided unique data on the frictional capacity of the deep soil and Franciscan Complex bedrock in the region. Design and construction of the shoring system for the 5-story basement excavation was exceptionally challenging because of the on-going construction for the TTC. To allow for flexibility during construction, hydraulic rams were placed in a transfer waler along the shared TTC shoring wall that could adjust the forces transferred through to the TTC excavation if required. Open and steady communication between the shoring engineer, the geotechnical engineer, and the shoring/foundation contractor was crucial in order to satisfy the complex constraints of this site.INTRODUCTIONThe 181 Fremont Tower is a new build mixed-use tower, currently under construction in the dense urban core of the South of Market District of San Francisco, California. This high-rise will consist of 54 above ground floors with the roof level 700 feet high. Atop the roof will be some architectural features including a spire that will top out at just over 800 feet, which will make it the second tallest building in San Francisco upon completion.The tower is being developed by Jay Paul Company and the architectural design is by Heller Manus. The structural engineer and geotechnical engineer for the project is Arup North America Ltd (Arup). The shoring designer is Brierley Associates (Brierley). The general contractor is Level 10 Construction (Level 10) and the specialty foundation contractor and excavation contractor is Malcolm Drilling Co., Inc (Malcolm)."

Jan 1, 2017

By Madan Kumar Annam, Hari Krishna Y, I. V. Anirudhan

"For completion of projects in time with positive results, improvements of productivity and effective project management procedures have become extremely important. This paper discusses a milestone project comprising 198 residential units of stilt plus 4 levels that highlighted the benefits of these key aspects. Success of ground modification procedure benefitting the entire cycle involving End Users, Suppliers, Bankers and Developer is discussed.Soil profile for a considerable depth comprises weak layers of silty clay and sandy clay with varying consistency. Deep foundations have been an automatic choice of foundation for major buildings constructed in similar environment. After serious geotechnical appraisal, reconsideration of the foundation system with an alternative solution of Ground Improvement was found to be optimal in terms of Cost and Time. Full raft foundation on the improved ground by installation of Vibro Stone Columns (dry bottom feed method) was considered as an alternative foundation system. The ground improvement works were completed within 6 weeks (as against 6 months to that of pile foundations) that was made possible through effective project management. Full size plate load tests were conducted to ascertain effectiveness of the ground improvement works. Success of the foundation system was proved by full scale monitoring of foundation settlement during and after completion of the project over a span of 2 years. This paper describes design considerations, quality control in the construction of Vibro Stone Columns (dry bottom feed method) and performance monitoring of the project thereafter.INTRODUCTIONGenerally in weak deposits, deep foundations like bored cast-in-situ piles and driven piles have historically been the foundation choice for major buildings and other structures. Construction of pile foundations is becoming a challenge due to their high cost, large construction time and due to severe environmental issues (noise pollution, ground vibrations and carbon footprint). Since the proposed building complex is located within the proximity of a well-developed residential locality, objections raised by neighborhoods to pile driving activities called for a rethinking on the foundation system.The top 6m to 8m of soil profile comprises of silty clay / sandy clay having highly varying consistency. GWT was encountered at 3.0m below the existing ground level. Under this situation, the reconsideration of the type of foundation system with respect to the geotechnical analysis gave a thought to assess feasibility of ground improvement system."

Jan 1, 2015

By Davide Grassi, Joel Joaquin Cortez, Giovanni Spagnoli, Nick Chittenden

Grouting is a technique used to improve the engineering properties of soils and rocks. Grouting techniques are classified under different criteria: injection method used, type of grout material injected, typical application, and the sequence of construction. The best-known criterion is the mode of entrance or admission of grout into the soil or rock. It is possible to identify therefore several grouting techniques: compaction, fracture, jet/mixing and permeation. The function of penetration grouting is to reduce the permeability of the soil or rock and/or increase the strength and density. In order to avoid displacement, permeation grouting shall be carried out at carefully controlled pressures and flow rates, using appropriate grouts. Colloidal silica is an innovative binder which has low viscosity (about 5 m·Pas), it is not toxic (pH lower than 9) and it is workable between +5°C and +45°C. This paper presents several case histories: a consolidation job related to the installation of a new sewer in North Italy in cohesionless soils, water stopping injection in a weathered granitic bedrock in California, permeation works in the US in sandy soils to improve excavation and the installation of sheet piles in the UAE. Results show that the colloidal silica an innovative and robust technology to perform grouting in very fine soils where conventional binders or micro-fine cements cannot penetrate.

May 1, 2022

By Yazen Khasawneh, Osvaldo P. M. Vitali, Mohammad Nassim

Wind turbines are subjected to complex form of cyclic loadings with variable amplitudes and frequencies. The cyclic loading and the accumulation of plastic strains with the number of cycles will result in degradation of the foundation soil stiffness. The foundation stiffness degradation will result in a shift (reduction) of the fundamental frequency of the wind turbine. Although this issue is recognized in the guidelines for wind turbines foundation design, no specific provisions are provided in the guidelines to consider the long-term stiffness degradation. In this paper, a practical procedure to consider the long-term cyclic loading effects on the stiffness of wind turbine foundations in cohesive soil is proposed. The procedure is based on 3D FEM modeling and reliable empirical methods to estimate the stiffness degradation due to the cyclic loading. Using the proposed procedure, the long-term performance of the P&H tensionless pier foundation with and without a reinforcing collar at the top of the pier is assessed. The numerical results demonstrated that the long-term performance of the P&H tensionless pier foundation with a reinforcing collar at the top of the pier is outstanding with negligible long-term degradation of the foundation stiffness.

Sep 8, 2021

By Harry Schnabel, Mitchell L. Fong, Douglas R. Jenevein, Thomas S. Lee

"The Warm Springs Extension (WSX) is one of a series of projects that will eventually extend the Bay Area Rapid Transit System (BART) from Fremont to San Jose, California. A cut and cover tunnel was used for a portion of the extension that runs through Fremont Central Park to minimize the impacts that an at-grade railway would have on the Park. A cement deep soil mix (CDSM) wall was selected by the engineer as the preferred method of providing structural support and groundwater cut-off for a portion of the tunnel where it passes through an important aquifer and near Lake Elizabeth. In addition to the CDSM wall, a jet grout plug was constructed at the base of the tunnel to provide a complete groundwater cut-off.This paper will discuss the unique quality assurance and quality control measures taken for the soil mix wall and jet grout plug as well as the methods used to repair leaks and mitigate water seepage through the exposed wall and grout plug.PROJECT DESCRIPTIONThe Bay Area Rapid Transit (BART) Warm Springs Extension (WSX) project is located south of the existing Fremont BART station extending 8.9-km (5.4 miles) to Warm Springs District in Fremont, California. The WSX project has been divided into two contracts with different delivery methods. In order to minimize impacts to Fremont Central Park, a subway was selected at this portion of the alignment under a conventional design/bid/build contract.The Fremont Central Park Subway (FCPS) which begins on the south side of Walnut Ave and ends just north of Paseo Padre Parkway and is about 2.3-km (1.4 miles) long. Fig. 1 shows the entire WSX and the FCPS project. The FCPS contract consists of a cut-and-cover subway box, subway transition structures, ventilation structures and a section of which transverses Lake Elizabeth (a man-made lake). The geologic conditions consist of fill (sand, silt, clay and construction debris), Young Alluvium (clay and silt), Basin Deposits (clay, silt, and sand), and Older Alluvium (sand and gravel) as shown in Fig. 2.HYDROGEOLOGY OF THE PROJECT SITEThe FCPS is dominated by two geologic features - the Hayward Fault and the Above Hayward Fault (AHF) aquifer. The AHF aquifer provides a significant source and storage of water for the local water district. The underground subway will penetrate this aquifer and is up to 11m (36 ft) below the groundwater table. No groundwater was allowed to be pumped during construction of the subway box by Alameda County Water District (ACWD). To facilitate excavation for the subway box, temporary cut-off walls and a grout plug were designed to retain and resist high differential hydraulic pressure. The following section describes the selection of a deep soil mixing method for water cutoff. Design of the grout plug has been described in Lee, et al., 2011 and Fong and Lee, 2009, and is not the focus of this paper."

Jan 1, 2015

By Jamey Rosen

A Project Information Management System (PIMS) was developed to manage and analyze QC data at the Herbert Hoover Dike Rehabilitation Dam Modification Cutoff Wall (owned by the Jacksonville District of the United States Army Corps of Engineers). A special feature of this PIMS was its geospatial component. Data collected from Bauer drill rigs were automatically “geoprocessed” into threedimensional features representing the predrill, jet grout, and Cutter Soil Mixing panel elements, as well as calculated verticality and overlap metrics. These features were visualized in interactive planimetric, profile, and 3D views that facilitated several quality control activities during the project.

By Renzo D. Verastegui, T. C. Michael Law, Sitotaw Y. Fantaye, Alfredas Daugiala

"When completed, 520 Park Avenue will amend the Manhattan skyline and be one of the most prestigious high rise towers in New York City. The 52-story condominium building is located on a 60 by 100 feet lot on East 60th Street between Park and Madison Avenues. The geographically complex site is bounded by two fragile 5-story masonry buildings on the east and west, a mid-rise building on the north, and a New York City subway tunnel on the south. To add to this complexity, the ambitious development required 70 to 80 feet of excavation, mostly below groundwater level in highly permeable rock, to accommodate four levels of cellars. The new building also cantilevers 24 feet over a five-story historic building on the east. The limited footprint of the building coupled with large compressive and tensile axial loads, considerable base shear and over-turning moments, and the required deep excavation, presented unique foundation challenges. This paper describes how the challenges were solved with an innovative combination of permanent secant pile walls and drilled shafts.INTRODUCTIONThe project site is located at 45 East 60th Street, on the block bounded by East 61st Street to the north, East 60th Street to the south, Park Avenue to the east, and Madison Avenue to the west. As shown in Fig. 1, the site is surrounded on three sides by buildings sensitive to differential settlement. In addition, a NYCT underground subway structure lies below East 60th Street approximately 13 feet south of the site. The base of the subway structure is approximately 42 feet below the street.The project consisted of constructing a 52-story tall building. A portion of the superstructure cantilevers 24 feet over an adjacent five-story historic building. The underground construction for the new building involved a four-level basement, extending about 60 feet below ground surface. The excavation subgrade is much deeper than both the subway structure and the adjacent shallowly-founded building foundations."

Jan 1, 2016

By Benjamin B. Buensuceso III

Crosshole sonic logging (CSL) is a popular quality assurance and quality control method used to examine the concrete quality of cast-in place deep foundations, though the evaluation of the results is subject to certain limitations. One such limitation explored in this paper is the occurrence of false positives, where signal anomalies indicated by CSL test results are not necessarily indicative of imperfections in the foundation that could affect its performance. A case study of false positives evaluated in CSL records in a major infrastructure project in Metro Manila is presented in this paper. A detailed desktop evaluation and results from complementary high-strain dynamic load testing and low-strain pile integrity testing were used to evaluate the significance of the suspected false positive signal anomalies from the CSL test results. Recommendations for the proper interpretation and evaluation of CSL test results in Philippine practice, given the method’s limitations and examples presented, are also shared.

Sep 8, 2021

By Patrick J. Hannigan, Seth Robertson, Rozbeh B. Moghaddam

The Top-Loaded Bi-Directional Test (―TLBT‖) and the conventional Bi-Directional Load Test (―BDLT‖) are full-scale static load test methods. In both methods, the test loads are applied bi-directionally to the deep foundation. The advantages of the conventional BDLT have been well established for cost efficient static load testing of deep foundations, particularly for large diameter, high-capacity drilled foundations. A conventional BDLT applies the bi-directional test loads using an embedded jack and bearing plates. The TLBT method also applies the bi-directional test load to embedded bearing plates but does so using reusable high-strength threaded bars attached to an above-grade hydraulic jack and load transfer assembly. The new TLBT method is well suited for load testing shafts of a moderate diameter, length, and nominal resistance or ultimate load. TLBT advantages include economic considerations resulting from the method’s reusable load application components and constructability considerations as it readily accommodates a center concrete tremie pipe or pump line location. This paper presents comparison results from full-scale load tests performed using both bi-directional load testing methods. Adjacent 3-foot diameter by 30-foot long BDLT and TLBT shafts were tested. Details regarding subsurface conditions and test shaft construction are included for the comparison of the TLBT and BDLT results. Corresponding test data and analyses for both test shafts are presented and discussed in detail. The BDLT shaft had a maximum uni-directional load of 240 kips at upper and lower bearing plate displacements of 0.5 and -3.8 inches, respectively. The TLBT had a maximum uni-directional load of 300 kips at upper and lower bearing plate displacements of 1.0 and -5.9 inches, respectively. These results as well as the load-transfer behavior and equivalent top loading curve results from the adjacent BDLT and TLBT drilled shafts are discussed. The paper also discusses the strain gage instrumentation on the TLBT load application bars and on the embedded bearing plates.

Oct 1, 2022

By Beim Jorge, Piscsalko George

"Verifying the quality of cast-in-place foundation applications, particularly those cast under slurry, is of course important, due to its great dependency on the methodology employed and on the practices of the site personnel. Due to the techniques used to install these elements, it is usually not possible to inspect the hole prior to grout or concrete placement, but there are several Non Destructive Test (NDT) methods available to assess the integrity of the completed foundation elements. This paper will compare several NDT methods with the Thermal Integrity Profiling (TIP) method for verifying the integrity in Continuous Flight Auger (CFA) piles and Bored Piles. The Thermal Integrity Profiling method will be described and some examples will be presented where TIP testing was used to confirm the structural integrity of CFA piles and Bored Piles.IntroductionThere are several Non Destructive Test (NDT) methods available for integrity testing of foundation elements. Each of those methods has advantages and disadvantages (White et al, 2008). Some methods test the integrity based on the reflections of a stress-wave generated by low or high-strain impact, while others require tubes to be installed prior to concrete pouring, and test the integrity between those tubes, or within a small proximity of them. The former methods (especially the low-strain) are faster and more cost-effective, but are not able to detect the quadrant where the damage is located. The latter methods are able to determine the quadrant, but do not test the region outside of the reinforcing cage, that is, they are not able to determine the concrete cover. The Thermal Integrity Profiling (TIP) NDT method overcomes the limitations of these other NDT methods.Overview of Shaft Integrity MethodsUntil now, the most widely used methods to test the integrity of Bored and CFA piles were the low-strain pile integrity testing and the cross-hole ultra-sonic testing. The low-strain method for integrity testing (PIT) involves attaching an accelerometer usually to the pile top (using a putty or wax) and striking the pile surface with a handheld hammer, which causes a compressive wave to enter the pile. This wave is totally reflected when it reaches the end of the pile or a major defect, and is partially reflected when it encounters any change in crosssection, or a change in the resistance or density of the pile material. These reflections arrive at the top at a time determined by the distance and wave speed, and causes a noticeable change in the signal detected by the accelerometer. The acceleration signal is normally converted to velocity by simple integration, and sometimes the force applied by the hammer is also measured. The velocity (and force) signals can be processed by the pulse-echo method (in the time domain) or by the transient response method (in the frequency domain)."

Jan 1, 2015