Search Documents

The basic purpose of blast design is to produce rock in a size range which is within the requirements of the materials handling system. Once this is achieved, one would like to find the fragmentation which minimises total production costs. The former objective requires that fragmentation be assessed by some means, possibly as simple as counting the number of oversize rocks. To determine the 'optimum' fragmentation, however, accurate knowledge of the complete fragmentation distribution is required. The use of muckpile surface images to determine blast fragmentation is the only feasible technique when one does not want to disturb the production cycle; however, a number of problems exist with the use of images amongst which are determining size from a two-dimensional particle shape, estimating the fines which are missing due to image resolution, the size of a 'representative' sample, errors due to the distortion of particle images, etc This paper briefly describes methods of determining rock size from images and expands on the various errors which exist in assessing fragmentation by photographs. Methods to minimise and account for the errors are given, when possible.

Jan 1, 1976

According to our experimental results, the following oxygen probe recommended, that is, the magnesia stabilized zirconia was employed as a solid electrolyte and Fe.FexO solid elect- rode was used as a reference electrode. Using such an oxygen probe, we tried to measure the oxygen potentials in molten metals, mattes and gases in the following fields of non-ferrous metal industry, molten copper in the side launder before casting, molten crude lead in the forehearth of ISP blast furnace, molten copper mattes in the forehearth of blast furnace and in the settler of flash smelting furnace, gas in the settler of copper flash smelting furnace and flue gas in the electric furnace for ferro-silicon. In the past ten years or so, many experi- mental results in the field of fundamental studies have confirmed that the equilibrium oxygen potential could be measured conveniently and accurately by an electrochemical method using a zirconia solid electrolyte. Recently, such an electrochemical technique has been also applied to a device for physicochemical invest- igation or process control in the non-ferrous metal industry. Such a device consists of an oxygen con- centration cell with stabilized zirconia, and it is commonly called an "oxygen probe" or "oxygen sensor".

Jan 1, 1980

Underground measurements, observations and computed simulations, started a long time ago were concerning the study of : - occurence of typical rockburst, - inducing, stretching of main fractures in the roof of caved longwalls. They made obvious a foundamental phenomenon of inducing of strata fractures involving contact be- tween two layers quite different in their elastic characteristics : coalseam and rocklayer.. The start of primary cracks in maximum abutment zone takes place in the rock near the contact surface. It is opening of crevasses induced by traction stress component resulting of difference of rigidity of both materials and no sliding on in- terface. Occurence and stretching of these crevas- ses are a rheological phenomenon so that the rate of advance and stops of the face influence the distance between the crevasses and the stretching of these ones. The characteristics of these cracks in space and time affect mining conditions. So it is for fractures proximity and expan- sion inducing eventual blocks formation in longwall roofs in front of faces, for depth and delay of road- ways ribsides fracturing, inducing some rockbursts. In longwalls roofs, cracks initiated in front of a face can be either quite close or quite distant each from the other one, according to the depth of crushed coal in front of the face, which af- fects also extension of the cracks.

Jan 1, 1988

Any project carries a number of challenges and risks. Inappropriate design, poor project management, time, industrial disputation and capital over runs are all areas which can impact on a project cash flows and return on investment. In the resource Industry you have the added complexity and risk of geology which is difficult to predict and sometimes unforgiving. The Dartbrook Mine was designed and constructed as a high output longwall mine and has overcome a number of hurdles to produce over 2.3 million tonnes for the first year of operation. A number of problems were encountered during construction which resulted in the inseam development being delayed for six months. Dartbrook people have demonstrated they can manage adversity and produce world class results. The mine has been through a very steep learning curve during 1997 and with this experience behind the mine is now producing at an annualised rate of 3.4 MTPA.

Jan 1, 1998

At the LKAB, Iron Ore Mine, Kiruna, Sweden a preliminary investigation into the reliability characteristics of a fleet of load-haul-dump machines has shown that the hydraulic system is one of the most critical parts. Therefore, hydraulic system was selected for study and analysis through condition monitoring devices so that failure can be controlled or at least the failure consequences can be minimized.The hydraulic system has two different problems; one is that the contamination level is too high and the other is high temperature during operation. At high temperature, seals and tubes are a problem, because they stiffen due to carbonization, which leads to increasing leakage. The pumps and restrictions were responsible for the main temperature increase.

Jan 1, 1991

In 1955 the annual production of steel at Australian Iron and Steel Pty. Ltd., Port Kembla was 1.2 million tonne and over the following two decades this had progressively increased to the present capacity of 5.4 million tonne per annum. This increase in productivity has also been accompanied by important developments in steelmaking technology and these are explained in the chronological order in which they have taken place. Reference is made to the use of oxygen in open hearth furnaces, the B.O.S. process, the Argon-Oxygen decarburisation process for stainless steel, vacuum degassing and continuous casting. When the vacuum degassing and continuous casting units are commissioned, the Port Kembla Works will have achieved a standard of steelmaking technology equal to any in the world.

Jan 1, 1976

Most orebodies have one or more boundaries which are gradational, where the decision to stop mining is based on an economic cut-off. To maximise profit, this cut-off grade must be chosen correctly. It is necessary to review cut-off grades regularly, as the optimum cut-off grade changes with time, and major changes are hard to implement in a working mine without disruption to production schedules.Whenever a cut-off grade is used, there will be errors in its application caused by errors in the estimation of block grade. These can be minimised by stringent quality control in sampling and by the use of kriging, which attempts to minimise the absolute errors in grade estimation. The kriging method used should produce the most accurate estimates of marginal grade blocks - this will not necessarily be the technique that gives the best overall prediction of head grades.

Jan 1, 1993

By A Tomsett, J Rutter

Ore control systems at Ridgeway have been designed to deliver gold and copper metal production through focussing on the ore characteristics that impact on mine and mill performance and ultimately metal delivery. This is achieved using data collection and management systems which allow data to be collected digitally with æat captureÆ validation routines. This data forms the basis of forecasting systems which aim to accurately assess local in situ and drawn ore characteristics. Physical attributes of ore such as draw characteristics, brow conditions and visual grade estimation are rountinely recorded. Ore tracking and accounting systems monitor gold and copper grade, copper mineralogy, host lithology and ore sizing. These have material impacts on concentrator throughput and metal recovery. Routine reconcilation and check sampling allow calibration of these systems.

Jan 1, 2002

To secure a sustainable competitive advantage some smelters may need strategies based on flexibility in feed and product ranges depending on immediate future projections of profitability. This paper explores the technical requirements for strategic diversity in smelting, leaving procurement, marketing and contractual considerations aside. The days when a smelting operation is tied specifically to say only processing zinc concentrates are perhaps drawing to a close. While internationally traded mineral concentrates are available, attractive business opportunities must exist for fully diversified custom smelters. Certain new and emerging technologies have inherent characteristics that are evaluated in this context. The paper identifies the basic building blocks that will permit such a scenario and assesses the technical feasibility. The ability to respond flexibly to environmental pressures is highlighted as being of paramount importance.

Jan 1, 1996

Mining, like most other businesses, is based upon capital assets; and the primary cap- ital of any mining company is its ore reserve. A company's survival and growth is, thus, dep- endent upon its ability to replace, increase, redistribute and to diversify its ore reserves. A Kennecott executive addressing a group of geologists in 1957 stated, "Management expects a geologist to find ore! That is the primary objective and the justification of the geologist in the minerals industry. There is no other function that we can rationalize." This is, however, a restricted point of view, and one which I an sure is not fully shared by mining executives or mine operators at the present time. Ore reserves are 'made' as well as 'found' and the geologist contributes to this process. A mining geologist engages in activity in- volving the study of geology in connection with the total mining operation. His major task is the adaption of geological knowledge of ore de- posits and rock behaviour to mining needs, and the application of principles of the science of geology to specific problems of finding, develop- ing and extracting of ore bodies.

Jan 1, 1975

The subject of heat sources in deep hard rock mines, the limitation of forced ventilation to cope with these heat loads and the sizing of refrigeration plants to boost the cooling effect of the ventilation air are discussed. The development of plant selection criteria and operating experience at North Broken Hill Limited is outlined. Future options for North Broken Hill Limited and like deep mines are summarised.

Jan 1, 1982

The carbonatite-hosted apatite deposit at the Cajati open pit mine in the Jacupiranga igneous-carbonatite complex is located in south-eastern Brazil. The major styles of apatite mineralisation include veins or veinlets, small pods or patches, disseminated apatite and locally massive aggregates. The metallurgical concentration of the apatite is accomplished by grinding the carbonatite, removal of magnetite with a magnetic drum, size classification with cyclones and flotation to suppress carbonates and collect apatite. To examine the character of the apatite grains and to apply those observations to apatite beneficiation, specimens of carbonatite were collected from recent exposures in the mine and from selected drill holes. This study utilised a variety of microscopy methods, including transmitted and reflected light, cathodoluminescence (CL) and scanning electron microscopy with wavelength-dispersive spectrometers for mineral compositions. It was found that LREE, Na and Sr are the main elements replacing Ca in the apatite, with relatively low oxide contents (<0.5 per cent, but up to about one per cent for Sr). LREE and Sr contents consistently increase in the latest intrusions (C4, C5 and SP24). Chemical and morphological modifications of apatite were recognised to be related to detrimental effects on flotation recovery. Three examples illustrate this relationship: 1.  Apatite with reddish CL is fractured. Locally that apatite exhibits no CL due to CL quenching caused by iron entering the apatite structure.2.  Apatite from the xenolith-rich area exhibits abundant fine, platy silicates that appear to interfere with flotation and lower apatite recovery.3.  So called æhardÆ apatite, which is more difficult to grind, occurs in an area in the mine that was affected by hydrothermal activity. That activity is evidenced by the development of a bright, white CL rim in the apatite, and by the presence of late veins of carbonates and sulfides that fill fractures and appear to contribute to higher cohesiveness of those apatite grains.

Jan 1, 2008

Conflicting claims and views on the priming of ammonium nitrate/fuel oil (ANFO) are reviewed; certain fallacies and misconceptions are rectified. Optimum priming systems for a range of blasthole conditions are indicated. Moves towards optimum priming lead to reductions in the combined cost of drilling, blasting and handling the material. With shallow blastholes, two-point priming is rarely warranted. Best blasting results from single priming are usually obtained when the primer is located near, but not at, the bottom of the blasthole. As blast- hole depth increases, two-point priming becomes more reliable and effective than single priming. For two-point priming, primers should be located such that detonation waves in the ANFO collide at grade level or, if preferred, within a hard band in the burden. Where blastholes are very deep and/or strata variations can be appreciable, three or more spaced primers are often justified. The effectiveness of a primer varies with its detonation pressure, diameter and length. Primer properties influence the velocity of detonation (VOD) near the primer, but do not affect the final (steady-state) VOD in the ANFO. Some primers cause 'run-up' (i.e. lower than steady-state) velocities whereas others cause

Jan 1, 1974

By Geoff Baldwin

The use of monitors to assess equipment performance is carried out on a routine basis in many industries. The benefits gained through process control in knowing exactly how the equipment is working far outweigh the initial capital costs of the monitor. In the mining industry several dragline monitors have been developed and installed on equipment through out the world, but to date none has been fully accepted by the industry. This paper describes the use of a sophisticated monitoring system which incorporates an onboard processor to assess both dragline and blast performance. The results of a case study are presented and an indication of the potential of the monitoring system to optimise mine production is given.

Jan 1, 1990

By Thornber MR, Davidson LR

The cause of spontaneous combustion of pyritic black shale has been studied by calorimetry and other techniques. The conditions required for ignition to occur are: 1. A critical mass of pyritic black shale. 2. Acidity. 3. Fine shale particle size. 4. A high ambient temperature. 5. The exclusion of air during the preparation of a calorimeter charge. The reaction is characterised by an initial incubation period during which an unknown phase is produced. The build up and oxidation of this phase results in a chain reaction culminating in ignition. The mechanism is believed to involve the interaction of pyrite, sulphuric acid, ferrous sulphate, or meta-stable oxysulphates, with ammonium nitrate. The recommended strategy for prevention of premature detonation is to neutralise the acids in the shale with quick and slow release alkaline materials.

Jan 1, 1986

By Ohga K, Isobe T

Basing upon many and long practical experiences of gas drainage from coal seam and results investigations on the gas flow through in si-tu coal seam using tracer gases,it became clear that solid coal itself is hardly gas permeable or has extremely low gas permeability. Almost all of gas flows from a coal seam into boreholes through fracture net- works intersecting with them.Primary and secondary fractures in coal seams differ in their size and continuity from place to place according to differences of the coal strength and the stress conditions. A lot of gas can be drained through boreholes which intersect with many and/or wide fractures. A mathematical model for gas flow from a coal seam to a borehole through a discoidal fracture is proposed. From the numerical analyses,the apparent radius of the discoidal fracture in this model is shown to be a good indication of the gas drainage ratio. In addition to this,an atempt to make fractures around a borehole using high velocity water jet(ca.lmm dia.,300-700atm., 100-200 1/min.) is introduced.

Jan 1, 1982

In comparisons of a trial extruded brick containing 33 per cent coalwash and 67 per cent clay and a trial pressed brick containing 100 per cent coalwash with a standard extruded clay face brick, the mixed feed stock trial brick compared favourably with the standard brick. If a highly plastic clay is used to mix with the coalwash, satisfactory results are obtained in respect to dimension, strength, water absorption, efflorescence, resistance to salt attack, hardness, colour, weathering, mineralogy and porosity. Although a brick containing only coalwash can be successfully manufactured in a press, its mechanical and physical properties are inferior. This mixed feed stock brickmaking technology leads to the utilisation of a by-product with a potential saving of raw material costs. The extent of use is likely to depend on the proximity of the coal washery and the brickworks and the economicsof transportation costs.

Jan 1, 1992

Mining is a high risk, high capital and potentially high reward undertaking. A large proportion of the risk comes from a lack of definition of the orebody (which also provides some of the potential) and the unpredictable nature of the market. This makes the planning process difficult but encourages the development of a robust yet flexible mining system. The system should be capable of absorbing some deviation from the anticipated concept without a significant impact on profitability. The mine planning process tends to consist of a series of related but discrete stages. For instance, the pit shells are designed, a schedule for the pit shells is created, a plant fleet is chosen to achieve the schedule and a financial analysis is carried out on that scenario. It is likely a few iterations are carried out using various mill throughputs to produce a favoured financial result. The problem is that handing results from stage æBÆ for use in æCÆ doesnÆt encourage a flexible system. æCÆ is likely to be built for exactly æBÆ. Unfortunately, in mining, æAÆ (the orebody) has the highest potential for variability and impacts everything else downstream. æDÆ the market also has high potential for unplanned variability. These variations can spread and æreverberateÆ through the whole mine process. For example an unexpected increase in ore oversize impacts all downstream mine processes to the primary crusher which may in turn create problems back æupstreamÆ by restricting throughput rate. Also an unexpected drop in demand or price could require modifications to the planned production rates. This paper looks at how mining process simulation can be used to support the development of strategies to counteract unforseen circumstances or alter production to match fluctuations in demand and price.

Jan 1, 2003

By Higuchi K

For the mechanisation or automation of mining, recognition of the shape of mined cavities is basic information. A three dimensional shape measuring system, developed and tested, includes an ultrasonic range finder which is attached to the tip of a serial link manipulator. The range finder can be moved to any position and direction in the operational space of the manipulator. The position of a point on the surface of the object is obtained from the position of the range finder, the direction of the beam of the ultrasonic waves and the measuring distance of the range finder.To avoid collision between the sensor and the object, the manipulator is controlled to trace the surface of the object For the tracing control, another ultrasonic range finder is employed. The test results show that the developed system has high performance.

Jan 1, 1991

Utah Development Company operates a mine at Blackwater with a present annual production of 4 000 000 tonnes of coking coal. Mineable seams outcropping on the company's lease are part of the Permian Mammoth Rangal Coal Measures. Current operations are based pre- dominantly on the Main Lower seam. Coal quality variations occur along the seam strike, in the direction of seam dip, within the seam plies and in isolated anomalous areas. Raw coal of non-specification quality is washed to reduce ash and sulphur and to improve the free swelling index. Raw coal meeting specification quality is sent directly to product, by-passing the washplant. Careful attention to mining, coal preparation and product blending is necessary to ensure that the combined product meets specifications.

Jan 1, 1974