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By CVB Cunningham

"The Kuz-Ram model as originally proposed included an error in assuming that the mean fragmentsize predicted by Kuznetsov’s equation was actually the 50% passing size. In 2003 Spathis began discussions on this issue and recommended correcting the equation. The correction produced more fines in the predicted fragmentation, which had been a criticism of some users of the original model. Ouchterlony subsequently showed that the error had, if anything been beneficial, and that the Swebrec function adequately covered the fines. This author shows that the Spathis correction does not assist the fines correction in examples examined, but tends to underestimate coarser fractions. An intrinsic problem of communication between academics and engineers is a root of misunderstanding on both sides, and requires patience by both parties to enable value to arise."

Jan 1, 2016

By C. Heiss, A. Hofmann

Due to an explosion in an Austrian steel works during the basic oxygen process, the Chair of Mining Engineering and Mineral Economics at the Montanuniversitaet Leoben was assigned with the set-up of a test arrangement to study the effects of large-scale particle emissions on the plant´s installations and the testing of various structures and structure-combinations to be applied as explosive-proof enclosure.

Jan 1, 2012

By Dale S. Preece

A new three dimensional (3D) mechanistic model of fragmentation, called the Fracture Density Model (FDM) is used to simulate full-scale bench blasts at the Bararp dimensional stone quarry in Sweden. The model uses several computational mechanics algorithms to simulate the effect of blasting in different rock types

Feb 1, 2020

By David Porter, Nathan Rouse

The implementation of presplit perimeter control in underground mining as a method to decrease dilution yields positive benefits throughout the current and future mining cycles. A case study to understand the benefits of reducing overbreak and underbreak in a cut and fill mining cycle was performed to quantify the reduction in backbreak. The study was performed in a control section of the mine where a presplit perimeter control design was utilized for a length of heading. This control heading was then compared to the existing standard blasting design within the same mining zone. The comparison included multiple aspects of the mining advance including overbreak, dilution of waste, dilution of Cemented Rock Fill, bolt counts, and cycle times. Once mining in the control section was completed and mining commenced in adjacent headings, blast damage due to blast design could be quantified.

Feb 6, 2023

By Adrian Moore, Dominic Hooton, Alan Richards

Significant factors affecting airblast overpressure (AOP) emissions include charge mass per delay, distance from the blast site, burden, stemming height, and delay timing, topographic shielding, and meteorology. The effect of charge mass on the frequency of the airblast produced, and the delay timing required to control the level of airblast overpressure is explained by two case history examples which were not affected by topographical shielding and meteorology. One is a cast blast with a charge mass per hole of 1000 kg (2200 lb), and the other is a quarry blast with a charge mass per hole of 64 kg (141 lb), These examples show that the delay interval necessary to prevent an increase in AOP levels must be increased with an increase in charge mass per hole. The effect of a ‘soft-start’ technique where a reduction in AOP levels is achieved by decking only the initial front-row holes is also illustrated.

Jan 21, 2025

By Enrique Munaretti, Vitor Rosenhaim, Jair Carlos Koppe, Joao Francisco Feijo

The B3 mine is a multiple coal seam strip mining in operation in Rio Grande do Sul, the southernmost state in Brazil. A traditional truck & excavator operation is used to remove the overburden and selectively mine coal seams, ranging in thickness from 30 cm (1 ft) to 2.5 m (8.2 ft). Blasting is required in order to excavate part of the sedimentary rock overburden where the rock is too hard for mechanical excavation, and to mine the coal seams, selectively.

Jan 1, 2012

By Donald Wagstaff, D. Scott Scovire

The Coeur Rochester Mine is the largest primary silver surface mine in North America. Throughout its 17-year life, gold and silver grades leaving the tertiary crusher have typically been, on average, slightly below the mined bench grades as determined by blast hole assays. On a project-to-date basis, this grade variance is well within industry standards. While these variances are acceptable, mine personnel continue to study ways to further minimize the grade differences. One suspected cause for lower than expected head grades are ore loss and dilution resulting from blast-induced shot movement. In regard to grade control, the underlying design principle for non-electric blasts is the generation of uniform movement of the blasted rock material. Using one or two uniform directions of initiation, ore control methods at Rochester currently include adjusting flag lines on the muckpile in an attempt to account for displacement from original, pre-blast locations. To improve upon standard non-electric blasting practices, a series of evaluation blasts using an electronic initiation system (Orica i-konTM) was conducted in the summer of 2002. The primary objective of the evaluation blasts was to design shots that would segregate the ore and waste blocks into distinct muckpiles. Due to surface delay burning front limitations, truly effective ore and waste segregation blasting is difficult to accomplish with non-electric initiation systems for all but the most basic of ore geometries. The electronic detonator evaluation blasts produced visible boundaries in post blast muckpiles, identified by troughs or low areas, that closely matched the actual locations of pre-blast ore control flag lines based on blast hole assays. By blasting the ore and waste into distinguishable piles that were flagged and excavated accordingly, it is believed that blast-induced ore loss and dilution was reduced.

Jan 1, 2004

By Joseph A. Meyers

NYC has always been a high-profile target for both foreign and domestic terrorists. Explosives have always been the go-to tool for terrorists to bring about serious physical injury, death, and property damage in our society. Today with the anti-police movement gaining traction in the United States and anarchists groups using homemade explosives against law enforcement and municipalities, it is the responsibility of the explosives industry to ensure that every explosive product on a blasting site is secure. We must prevent the theft of these energetic materials used on projects and sold by vendors so they are not used by these terrorists. We have learned many lessons here in NYC which began with the theft of explosives used for blasting projects in NYC to supply the IRA (Irish Republican Army) 50 years ago. The liability is too significant to take short cuts in securing energetic materials. Over the years through cooperation with all agencies and the industry we in NYC have developed certain proven protocol and procedures we would like to share with the industry. An efficient and effective security plan for the logistic movement of explosives, as well as for the blast site is imperative to keeping the good name of the industry from negative repercussions and possible additional bureaucratic oversight of an industry that is highly regulated and still recovering from the pandemic. Communication, security assessments and transparency with all stakeholders and the Authority Having Jurisdiction (AHJ) will greatly improve the overall security for the blasting project. This SOP (standard operating procedure) will allow the AHJ to become a proactive partner in the security of the blasting project. If the AHJ is not a law enforcement agency, the law enforcement agency specialty unit must be notified and included in all phases of the project. The security for a blasting project with AHJ and law enforcement input starts at the inception of the project when the memorandum of understanding (MOU) is obtained, and involves the AHJ through all steps of the approval process. This includes threat assessments on new and existing structures. SME’s (Subject Matter Experts) must be present at all stages. The blasting industry and regulators must work collaboratively to improve safety, security, and create a dialogue with law enforcement and the AHJ. Relationships are built through trust, teamwork, transparency, and communication and greatly improve the safety of our great country.

Jan 21, 2025

By A. Andrades, E. Arias, Y. Pizarro, J. Alarcón

Division Ministro Hales - Codelco (DMH) is located at 2600 meters above sea level, 10 km north of the city of Calama, Antofagasta region, Chile. In operation since 2010, it corresponds to a porphyry copper deposit that is exploited by the open pit mining method. The ore is mainly composed of sulfides, which is concentrated by comminution processes such as crushing, SAG milling and ball milling to liberate the mineral particles, and then separated from the waste (concentrate) in flotation stages, including a concentrate regrinding stage. Reports from the DMH processing plant area have identified a decrease in fine copper recovery, with the first hypothesis being the high percentage of ultrafine particles (% <45µm) in the flotation feed. Due to the above, DMH & Orica decided to carry out activities to identify the controllable variables that can impact the generation of low size particles in ore and adjust them to reduce the percentage of fine material generation, with special focus on the Drilling and Blasting processes. Based on the data provided by DMH, we evaluated what could be integrated to make an analysis. The different attributes associated with the ore and their effect on copper recovery were evaluated. In parallel, at the mine, a fragmentation measurement campaign was carried out at the loading faces and granulometric analysis of the drill cuttings. Once the correlations between the attributes and copper recovery were identified, hypotheses were established and reviewed with the Drilling & Blasting, Geotechnical, Geology and Process Plant areas. With the validations of the hypotheses and the results of the in-mine (cutting) measurements, we proceeded to review the criteria for the classification of Blastable Geotechnical Units and their associated D&B designs. Using software and the Crush Zone Model (CZM) tool, which considers rock and rock mass parameters, scenarios for various D&B design proposals were simulated with the objective of reducing the generation of ultrafine particles from the blasting process. Next steps include trial blasting with the D&B design recommendations, which will require follow-up to the flotation process to identify the impact on the reduction of ultrafine material from blasting.

Jan 1, 2024

By Jeff Senules, Oana Meins, Catherine Aimone-Martin, Scott Lanker, Brent Meins

Global wall strains from 4 to 77 micro-strains were measured at three structures adjacent to a highly-confined Florida quarry blast when PPV amplitudes ranged up to 6.05 in/s. Increasing the peak zero-crossing frequencies with carefully control delay timing helped to lower ground displacements affecting wall strains.

Feb 1, 2020

By Zong-Xian Zhang

In sublevel caving mines, serious eyebrow break usually gives rise to lower ore recovery, higher dilution, and worse safety for the people working in the field. For example, chargers must go near the caving region and stand under the damaged eyebrow where a hanging stone may suddenly fall down or rock fragments may quickly roll down.

Jan 1, 2011

By Adrian Moore, Bryan Goodwin, David Fales, David Lam

This paper describes the development of blasting protocols used to successfully create a 450m long blast fractured permeable trench in a basalt aquifer up to 20m thick, at a petrochemical facility in Australia, to enable the remediation of contaminated groundwater.

Jan 1, 2011

By Alain Blanchier, Pascal Bernasconi

Blasting operations took place on Channel coast NW of France to extend Flamanville Nuclear Power Plant (EPR new generation). The closest operating reactor building was monitored by a 24 remote vibrations transducers network to fulfil, on one hand, the severe environment constraints and satisfy high degree of productivity required by the project, on the other hand. Although these requirements usually are incompatible, this challenge compelled to introduce a seismic modelling technique to optimize blast designs using electronic initiating system. The “Hybrid Seismic Modelling” (MSH) uses blastholes signatures (seismic vibrations records) which are greatly dependent on geology and alteration of rock mass, explosives, charge geometry, blast configuration, and the final excavation shape. In order to respect severe vibrations limits, excavation layout was divided into areas with specific blasting modules - type and number of charges, single charge, initiating sequence. Thanks to this technique, it has been possible to reach lowest blasts vibrations levels and a better productivity compared to classical blasting operation at the same location in the past. After the modelling method presentation - principle and use precautions, technical improvements are reported.

Jan 1, 2008

By J. Sanchidrián, A. Fernández, P. Segarra

The combination of chemical analysis techniques as XRF and measurement-while-drilling (MWD) technology in underground mining is a novel approach to gather comprehensive on-line information about physical and mineralogical data. In this work their integration is investigated aiming to delineate the ore/waste boundary. The input data analyzed come from a narrow vein underground mine, where the ore correspond to fluorite, and gathered in two production levels with complex mineralogical characteristics. Two approaches are followed to build a generalizable classification methodology and a site-specific model: a k-means clustering heuristic algorithm to define rock classes based on their physicochemical features, and a machine learning (ML) ensemble model trained with drilling parameters. For an imbalance class problem, a good recognition is obtained for the ore when is related to a high content of silica and for the waste. To predict the ore with low silica content it is necessary to integrate an analysis-while-drilling method to recognize the fluorite content when this mineral is embedded in different rocks. MWD can be employing for the lithologies recognition when representing different structural and mechanical properties between them.

Jan 1, 2024

By Travis A. Davidsavor, Charles Dowding, David A. Provost, Yonggang Gou

This paper compares measured blast induced strains on operating, full scale, buried pipelines with three similar past studies. The recently performed study represents realistic and modern pipeline blasting techniques combined with modern data acquisition. The evaluation compares measured PPV and strain, as well as calculated stress, at equivalent scaled distances.

Feb 1, 2020

By Paulo Couceiro, Manuel Lopez Cano

"The Panama Canal is one of the most important engineering projects of the modern era and plays astrategic role in the global economy and international maritime trade since its inauguration in 1914. Now, a little more than one century later, the final phase of its expansion program, the largest infrastructure works undertaken since its inauguration, has concluded. This expansion program has created a new lane of traffic along the Canal with the construction of a new set of locks – one on the Pacific side and another one on the Atlantic side -, increasing the Canal’s capacity and its impact on the world’s economy even more."

Jan 1, 2017

By Joseph Indeck, Seokbin Lim, Andrew Thompson

In the design of explosively driven penetration devices, understanding the impact conditions between the explosively propelled penetrator and the target is one of the most important steps in optimizing the performance of the device. These impact conditions are especially prevalent when a shaped charge jet impacts concrete, which is not an ideal target material. The specific impact conditions, including but not limited to the impact angle and jet properties, create a great deal of variability that affects the performance and penetration of the shaped charge. The large amount of impurities and voids in concrete, along with its heterogeneous nature and the general strength characteristics, make concrete a non-ideal material for shaped charge jet penetration. These material characteristics lead to a highly non-linear deformation behavior of the concrete target during a hyper-velocity impact.

Jan 1, 2011

By Joshua Hoffman, William Chad Wedding, Braden Lusk

The University of Kentucky employs an explosively driven shock tube in the course of experimentation. A good deal of the work completed relates to the verification of blast mitigation products and strategies. The work is dependent upon reliably reproducing specific pressure time histories called out by the test in question. The facilities are located in the workings of an underground limestone quarry in Georgetown Kentucky. As such, the temperature maintains fairly consistent 60°F (15.6°C), making it a comfortable work environment year round. Unfortunately, the relative humidity follows the prevailing weather conditions allowing a wide variation, especially between the winter and summer seasons. A study was undertaken to gauge the influence of relative humidity on shock wave generation, including the positive and negative phases of the wave.

Jan 1, 2011

By Alexander Hauck, Dimitri Jung, Uli Leiste

This paper describes results from small scale tests conducted to determine the distribution of impulse on target plates when subjected to loading due to the detonation of a buried mine. The tests were conducted with saturated sand, dry sand, and water as the loading media. Tests were conducted for flat plates and for plates with angled bottoms. Previous testing has shown that angled bottoms can reduce the total vertical impulse delivered to the vehicle significantly. Different stand off distances were investigated as well as loading of the targets both on center and off center. It is very important to know not only the total impulse delivered by a detonating charge but also how this impulse is distributed over the bottom of the vehicle. A complete understanding of specific impulse will permit those parts of the vehicle, taking the greatest amount of loading, to be sized properly. Experimental results were compared to analytical expressions provided by Westine and Tremblay.

Jan 1, 2010

By Tristan Worsey, Nathan Rouse, Evan Thibaud

Electronic detonators allow for variability and accuracy with blast delay selection and timing sequence. However, a single published guideline for selection of electronic timing delays is not available on the OneMine database. There are published documents that present options for timing with electronic detonators, some of which provide great detail and scientific evidence, but there is no single document that presents several different approaches with simple instructions on how to apply the various timing approaches. This paper reviews published electronic timing approaches and results, then presents guidelines for electronic timing for alternative mining methods, which include: bench blasting (ie. quarries) and crater blasting (ie. metals mines). Most of the approaches are based on calculating milliseconds per meter for rock types, as quantified by the rock sonic velocity. Guideline calculations are provided for recommended hole-to-hole delays and row-to-row delays for both free-faced bench blasting and crater blasting approaches. These are the two most common blasting methods for mining operations. Typically, free-faced bench blasting is the approach used in quarries with a bench height to burden ratio of around 4, and crater blasting is typically used in large blasthole diameter/short bench blasting in metals mines with a bench height to burden ratio of around 1. Mines may focus on fragmentation, mucking rates, ore movement distance and movement direction. Recommendations are also included to provide general recommendations based on a mine’s preference for movement and fragmentation. References include twelve studies on bench blasting and six studies on crater blasting. In addition, a discussion is included on the application of these recommendations at a full-scale surface gold mine.

Jan 21, 2025