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By Takefumi Takuma, Masashi Nagano, Koji Kajino

As part of the construction of a multi-span pre-stressed concrete girder bridge for Japan’s new high speed rail line, landslide preventive piles were installed on the flank of a steep slope. The rotary pressin piling method was selected to install three parallel rows of long (up to 36m, i.e., 118ft) and large diameter (1,200mm, i.e., 47.2in) pipe piles safely into the slope as a deterrent measure. They were spaced at 2.5 Dia (3.0m, i.e., 9.8ft) on center and were staggered to allow the groundwater to migrate between the piles. Each pile had a sacrificial cutting shoe welded at its toe for speedy installation and was rotated and simultaneously pressed into soil on the slope through the stable bedrock thereunder to achieve a robust landslide prevention in a relatively short period of time.

By Andrew R. Klaetsch, Peter W. Deming

"The Washington Avenue tunnel in Kingston, NY was completed in 1912 to convey combined storm water and sanitary sewage. Over a mile in length, the tunnel was driven almost entirely in bedrock, with the exception of an approximately 170 foot long brick arch segment constructed in soil. About 90 years after the tunnel was put into service, persistent subsidence problems and sinkholes were observed in Washington Avenue above the shield-driven soil tunnel segment, eventually causing the important traffic thoroughfare to be closed. Subsequent tunnel inspections revealed a breach in the brick arch and a significant volume of fine soil within the tunnel. A two-phase remediation program was implemented to control seepage, reduce soil migration, and remedy sinkhole problems. The first phase included in-situ soil densification by vibratory pile probe driving to improve density in shallow sandy soil loosened by ground loss. The second phase included installation of a continuous soilcrete arch structure over and alongside the tunnel, extending to rock or compact glacial till and spanning the length of the soil tunnel segment. Overlapping vertical soilcrete columns were installed through interlayered sandy and clayey silt by jet grouting to form a continuous arch structure, using grout parameters verified by full scale field testing.PROJECT BACKGROUNDThe Washington Avenue tunnel in Kingston, NY (Figure 1) was completed in 1912 to convey combined storm water and sanitary sewage to Rondout Creek by the Board of Water Supply of the City of New York. The tunnel is over a mile in length and constructed primarily in rock. Contract documents indicate the tunnel was designed with a horseshoe shape at least 3 ft wide and 5.5 ft high."

Jan 1, 2016

By P. Middendorp, Gerald E. H. Verbeek

"INTRODUCTIONStatic Load Testing (SLT) is generally considered the pile testing method that provides the de-facto answers regarding pile capacity and load-deflection behavior. However, as this testing method is time consuming and costly, alternative pile testing methods are applied, such as High-Strain Dynamic Testing (HSDT), commonly referred to as Dynamic Load Testing (DLT), and Rapid Load Testing (RLT), which includes Statnamic Testing (STN) and the Fundex Pile Load Tester (PLT). Extensive descriptions of these pile testing methods as well as comparisons of the results from these two methods have been widely published, but little is written on the choice between HSDT and RLT. This article will address this issue for concrete piles by discussing five different aspects that should be considered when making a choice between HSDT and RLT for either cast-in-situ piles or precast driven piles. TIMINGThe timing of the pile load test is independent of the testing method. For cast-in-situ piles load testing is performed some time after the pile has been installed (to allow the pile to obtain the compressive strength required to withstand the test load), while for precast driven piles load testing is performed after a so-called set-up period following pile installation (to allow the soil to recover from driving induced disturbances and, at least in most cases,regain strength).In other words, the timing of the test does not affect the choice of the testing method.ACCURACY OF THE APPLIED LOADWhen a pile is tested by RLT the applied load is measured by a calibrated load cell placed on the pile head, just as it would be during SLT. This means that the error in the applied load value is less than 0.1% of the maximum range of the load cell.However, when a pile is tested by HSDT the load is calculated from the measured strains, which means that the outcome is dependent on the pile material properties. In this case the applied load (F) on the pile head is calculated by multiplying the measured strain (?) with either the calculated or estimated elastic modulus of concrete (E) and the pile cross section (A).The elastic modulus is generally back calculated from the (average) stress wave velocity (c), which in turn is derived from the reflection time (T) it takes for a stress wave to travel over the pile length (L) from the pile head to the pile toe and back to the pile head."

Jan 1, 2006

By Anne Lemnitzer

Full-Scale cyclic field testing was performed on a 3x3 pile group consisting of nine cast-in-drilled-hole (CIDH) reinforced concrete shafts and a comparable single-shaft in order to investigate group interaction effects, derive p-y curves for reinforced concrete fixed head piles and to validate currently available p-multiplier models. The piles are identical in diameter of d=2 ft and were tested in similar soil conditions. The single pile as well as in three piles within the pile group were instrumented with internal sensor instrumentation to record pile curvatures. External instrumentation was used to control and measure the lateral displacement of the specimens. Experimental studies were supported with analytical models to enable comparisons and offer design recommendations. All test specimens were tested to structural failure and group interaction factors ranged between 0.8 at small displacement levels and increased towards unit near structural failure. A set of p-multipliers was found to reproduce an accurate fit to the available test data.

Jan 1, 2010

By Hubert Law, Amin Rahmani

This paper evaluates the effects of pile diameter on the initial modulus of subgrade reaction and proposes modifications to the subgrade reaction moduli that are commonly used in the current state of practice based on American Petroleum Institute (API) guidelines. Three-dimensional continuum finite element model of a soil-pile system is simulated under monotonic lateral loadings to develop benchmark data. The benchmark data, which includes small (0.5 ft) to large (10 ft) diameter pile responses, is used to estimate the initial modulus of subgrade reaction for each of the considered pile sizes. The study shows that the subgrade reaction moduli provided by API may underestimate the actual soil stiffness at the soil-pile interface for large diameter piles and may overestimate it for piles smaller than a certain diameter. A simple equation is proposed herein to adequately estimate the initial modulus of subgrade reaction for all pile diameter ranges. The proposed equation is validated by the measurements of full-scale field tests.

By Mehih Demirkan, Kevin Tehansky

Located about an hour drive south from Washington, D.C., the Maryland Transportation Authority (MDTA) contracted with Skanska-Corman-McLean (SCM) to deliver a new Governor Harry W. Nice Memorial/Senator Thomas "Mac" Middleton Bridge, which takes U.S. 301 over the Potomac River, spanning 1.9 mi (3 km) from Maryland to Virginia. The new bridge aimed to improve capacity, safety and access of the roadway and was planned as a four-lane span with deep foundations that would be constructed fewer than 150 ft (45 m) north of the existing alignment of the more than 80-year-old bridge. The new Harry Nice Bridge opened in the fall of 2022 with a design life of more than 100 years, servicing 12 ft (4 m) wide lanes with 2 ft (0.6m) shoulders, doubling capacity, enhancing emergency response, upgrading maintenance and inspection activity access, and featuring lane sharing for cyclists.

Apr 1, 2023

By Patrick E. Durnal, Henrik Dahl

"A joint venture of Ben C. Gerwick Inc., Sverdrup (now Jacobs) and DMJM (now DMJM + Harris) designed the $779 million seismic upgrade of the Richmond - San Rafael Bridge over the San Pablo Bay in the San Francisco Bay Area and provided construction support to Caltrans. Construction of the marine foundation retrofi t was completed by a joint venture of Tudor Saliba/Tidewater/Koch-Skanska and their subcontractors: Pomeroy Precast Construction, AGRA Foundations, Dutra Construction and Vortex Divers. Construction management and inspection was performed by Caltrans with the support of various consultants. MARINE FOUNDATION RETROFIT SCOPEThe retrofi t design of the submerged foundations included:??A total of 476 tension and compression micro piles (290- 1140 kips or 1290-5071 kN) installed through cored holes through the underwater bells at 31 pier locations??Fourteen 126/150/164 inch (3.20/3.81/4.17m) diameter CISS (Cast-in-steel shell) concrete shear piles (1160- 2660 kips or 5160-11832 kN) installed through new precast concrete pile cap extensions??Twelve CIDH (Cast-in-drilled-hole) shear piles (1060- 2130 kips or 4715-9475 kN) with 150 inch (3.91m) diameter steel shells to top of bedrock and 30 ft (9,14m) long and 11 ft (3.35m) diameter rock socket installed through new precast concrete pile cap extensions The specifi ed post bid test boring revealed deeper bedrock at one pier location allowing deletion of the rock socket. Thus 15 CISS and 11 CIDH shear piles were installed at 11 pier locations - 9 piers with 2 piles and 2 piers with 4 piles. Cut off elevations for the shear piles ranged from 46 ft to 60 ft (14.0m to 18.3m) below mean sea level and cut off for the micro piles was 8 ft to 46 ft (2.44m to 14.0m) below mean sea level. Almost all foundation retrofi ts required work under limited headroom conditions. Underwater construction connections required innovative design details and construction techniques for each pile type. The 11 piers had 22 precast concrete pile cap extensions installed in pairs and connected by either tremie concrete closure pours or by large pipe struts. The precast pile cap extensions were strapped underwater using large steel bands wrapping around the belled piers with grouted annulus. The precast pile caps were founded with 14 inch (355mm) diameter steel pipe piles, which were either support piles or seismic tension and compression piles. The seismic piles were connected in grouted corrugated steel pipe sleeves cast into the new concrete pile caps."

Jan 1, 2007

By James Warner

Investigations of the sinkhole indicated that the loose, disturbed ground was completely encircled by dense competent core. This confinement substantially increased the effectiveness of the compaction grouting compared to what might have been expected at a "greenfield" site. However, the 8 ft diameter circle shown in the plan view was only the surface expression of the sinkhole proper and the deep, loosened ground actually extended to a larger diameter of about 20 ft. The planned spacing of the grout holes was based on the finite element simulations using a target void ratio of less than 0.3 throughout the compacted ground within a 5 ft radius of the grout injection point. Because of the strong confinement effect, the layout of grout holes included one central primary hole surrounded by six secondary holes at a triangular spacing of about 5 ft. Since the disturbed ground was considered a confined cylinder, it was anticipated that the primary hole would perform the majority of work and the secondary holes would act as check holes, with progressively lesser grout takes as the loose ground densified.

Feb 10, 2003

By Bernhard Bruggaier

Outside the oil and gas industry there is an increasing demand to install big piles for the foundation of ports, bridges, and wind-energy plants. This article introduces the design and techniques in using large MENCK pile driving hammers to install big foundation piles. Piles with a length up to 120 m, an outside diameter of 1.0 m to 3.15 m and weighing between 25t and 400t are being driven for these types of foundations. The required energy lies between 200 and 1700 kNm. Pile driving hammers that bring this amount of energy weigh from 38 to 300t and have a length between 10 and 20 m. Handling these big pile driving hammers requires a crawler crane on land or cranes on floating pontoons or jack-ups when working in water. Possible are either vertical or inclined piles, using a leader for inclinations up to 1:1.7 or up to 1:3 in a free riding version. Project descriptions demonstrate the versatility and practical use of the equipment under diverse operating conditions.

Jan 1, 2002

By Paul W. Mayne

The axial load-displacement-capacity and load-transfer response of deep foundations can be conveniently assessed by geophysical piezocone tests that provide four independent readings with depth, including tip stress (qt), sleeve friction (fs), porewater pressures (ub), and shear wave velocity (Vs). The penetration data (qt, fs, and ub) of the CPT are utilized to obtain the pile side friction (fp) and end bearing capacity (qb) while the shear wave measurements provide the initial stiffness. Within an elastic continuum framework, the axial pile deflections are calculated and an approximate nonlinear response is obtained by modulus degradation from small-strain response (G0) to intermediate- and large-strains (G). The continuum solution permits separation of load transfer along the sides and proportion to the base. Applications are shown for case studies involving an end-bearing drilled shaft, two friction-type drilled shafts in Alabama and Georgia, and a "Class A" prediction involving driven pipe piles in residuum of the Atlantic Piedmont geology. Load-transfer data were available for the drilled shaft foundations.

Jan 1, 2002

By Andrew Budek

Reinforced concrete piles are used to carry foundation loads through considerable depths of soil to provide superstructure stability under gravity loads and lateral forces. The creation of cast-in-place (or cast-in-drilled-hole, i.e., CIDH) piles begins with the auger-drilling of a hole of the appropriate depth, into which a cage of reinforcing steel is placed (the cage length is generally equal to the depth of the hole, a construction joint being used to connect the in-ground pile with the superstructure). The pile is then finished by casting with concrete, and the superstructure then appended. The superstructure may either be a column (denoting the structure a pile-column), a column and cap beam, or a footing. Typical pile-column configurations are shown in Fig. 1 (a CIDH pile used in a footing would be similar in overall configuration to Fig. 1(b), with H=0). CIDH piles are well-suited for alluvial soil profiles with a deep water table; such conditions generally allow the auguring of a clean and regular hole.

Jan 1, 2007

"Standing 92 stories high and just over 1,362 ft tall, Chicago’s Trump International Hotel and Tower is perfectly positioned at the center of one of the world’s most impressive skylines.The Tower serves as a link between its famous predecessors, Willis Tower (formerly, the Sears Tower) to the south and the John Hancock Building to the north. Originally planned to be the world’s tallest building, the project was scaled back when the developers started questioning the need for super-tall buildings after the September 11, 2001 terrorist attacks. In its River North neighborhood, Trump Tower dominates the skyline as a symbol of Chicago’s last great building boom, standing triumphantly over other high-profile projects that have been postponed due to current economic realities.It is often said that the three most important factors in real estate are location, location and location. This maxim was not forgotten by The Trump Organization when the site was selected for the International Hotel and Tower. Located two blocks west of Michigan Avenue and Chicago’s famed Magnificent Mile, the site is bound by the historic Wrigley Building to the east, Wabash Avenue to the north and west, and the Chicago River to the south. The building’s position along a bend in the Chicago River allows visitors and residents unobstructed views to the mouth of the Chicago River and Lake Michigan. Site ChallengesUnderneath the site there are approximately 10 to 20 ft of sand and urban fill underlain by soft Chicago blue clay. At 75 ft in depth, the soft clay transitions into Chicago hardpan, a very hard till that was consolidated by the glaciers over 10,000 years ago. Below the hardpan, the till turns granular with cobbles, boulders and water under pressure. Bedrock is about 100 ft below existing grade and has a weathered surface with fractures and clay seams. Unweathered limestone bedrock is sound and hard with unconfined compressive strengths of 10,000 to 20,000 psi."

Jan 1, 2009

By D. X. Xu

A pump station was constructed at the food of a steep mountain, very close to a riverside. To protect the pump station from being washed out, and to guarantee the stability of the steep hillside behind the pump station and the safety of the foundation pit when the station was built, cast-in-place R.C. diaphragm walls (Fig. 1) were clesigned in front of and on both sides of the pump station. This wall was 130m long, 0.8m wide and 29m deep. The diaphragm walling on both sides of the pump station served to prevent landslides and to fix anchor piles. The 55m long diaphragm walling in front of the pump station served as a temporary shuttering which kept earth and prevented water from permeating when the pump station was under construction. After the pump station project was finished, static blasting method was used to blow up the wall body which was 10m beneath the ground so that the water from the river could come into the pump station. The remaining wall body below this level was kept to prevent soil from being washed out. [ ]

Jan 1, 2010

By K. Ronald Chapman, Claus Ludwig, Doug Jenevein

"In the spring of 2005 Schnabel Foundation Company completed a $15.2 million Design/Build subcontract to underpin 11 structures, and provide 202,800 square feet of earth retention for the Reno Transportation Rail Access Corridor (ReTRAC) project in Reno, Nevada. Schnabel’s work was part of a Design/Build contract to depress a railroad alignment through downtown Reno. The depressed section was 2.2 miles long, 54 ft wide, and up to 35 ft deep (3.5 km long, 16.5m wide and up to 10.7m deep). The trench structure was required to be watertight. SUBCONTRACT WORK OVERVIEWEleven buildings along the track alignment required underpinning. Three types of underpinning were used, designated Type 1, Type 2 and Type 3.At four buildings the trench retaining walls were to be located directly under the exterior footings. This alignment eliminated traditional underpinning and cut-off wall techniques that could normally be used to support structures. Type 1 underpinning was used at these buildings. This underpinning system consisted of a combination of permeation grouting, hand-dug piers, and permanent tiebacks. This underpinning system became the new watertight trench walls.Five buildings were located a few feet behind the trench walls, and their exterior walls were supported by continuous footings. Type 2 micropile/pile cap underpinning (patent pending) was used to support these buildings.The remaining two buildings were also located a few feet behind the trench walls, but they had column footings along the exterior walls. At these structures traditional micropile underpinning was provided through the existing footings. This is described as Type 3 underpinning.Temporary earth retention was required on both sides of the trench along most of the alignment. This shoring supported frontage roads, private property and surcharge from the temporary railroad shoofly running parallel to one side of the trench.SUBSURFACE CONDITIONSThe soil along the trench alignment consisted of river outwash deposits. The top 2 to 18 feet (0.6m to 5.5m) generally consisted of flood plain silt and sand deposits, or fine-grained fills. These fine-grained soils are underlain by the Tahoe Outwash Formation which consists of interbedded layers of sand; sand and gravel; and sand, gravel, cobbles and boulders. Some of these layers encountered during construction consisted of 30 to 50 percent cobbles and boulders, with some boulders up to eight feet in diameter.A major challenge to the design and construction of the trench structures and the underpinning was the ground water table which was 10 feet (3m) above subgrade in the deepest portions of the trench. Based on specification restrictions, temporary and permanent dewatering was not feasible. As a result, the selected design and construction methods had to consider three water conditions: the anticipated groundwater level during construction (CGW), the groundwater level for permanent design (DGW), and an additional special design condition with water at street grade."

Jan 1, 2006

By S. P. Lin

The numerical models of nonlinear piles for deep foundations are studied in this paper. The purpose of these is to clarify the mechanical behaviour of deep foundation nonlinear piles subjected to axial and lateral loadings. Based on the site data of p-y curve as well as t-z curve of foundation soils, it is possible to evaluate pile performance under above mentioned loads by means of combined FEM/FDM models. Numerical examples are presented in tall building and offshore jacket for illustrating the technique, it show high efficiency of these models. Some information to be interested by design engineers are given, especially for those who pay very concerns on the interaction behaviours of structure and its pile foundation.

Jan 1, 2010

By Andrew Higgins, Jamey Rosen

This presentation will demonstrate some recent advancements in the applications of Project Information Systems (PIMS) technology to seepage barrier walls in the context of evolving Owner Specifications. The use of geospatial technology in particular is used to track, visualize, and analyze data from a variety of sources and serve those data to contractors and owners via dashboards and as-built drawings. Data describing the geometry of construction elements (including diaphragm panels, secant piles, and jet grout columns) is of particular importance on these projects, and this presentation will include case studies in the United States of how these data are used to determine if a barrier wall is constructed as designed and if it meets the owner specifications with respect to tolerance (i.e., if each element is sufficiently close to vertical) and overlap (i.e., do adjacent elements overlap sufficiently to prevent leakage).

May 1, 2022

By Andreas Brandner, Karl Schoenherr-Strasse, I. B. Brandner, Dipl. Ing

"A world famous Wintersport resort in the Alpine planned to build a parking garage for more than 600 cars and busses situated between a torrent, a district road and the village.A nearly 200 m long building giving place for 6 parking levels and a maintenance level for busses and trucks is situated alongside a hill causing excavation height between 20 and 25 meters, which had to be secured. Due to restrictions – neighbours did not allow the client to drill anchors for retention – we designed a solution combining micropiles, strand anchors, shotcrete and nails as permanent earth retention not exceeding the space of 7 meters provided by the local street. Soil conditions were as challenging - reaching from backfill to moraine with boulders of more than 20 m³ volume – as the construction period of total 12 months for the whole project, which was opened mid of November 2015.The innovative solution outperformed the client´s project from the technical and commercial aspect and helped the contractor to save time and money.The design process with its difficulties as well as erection process is described in the following paper."

Jan 1, 2016

By C. Dai, S Raathiv

The Waikato Expressway is one of the New Zealand Transport Agency’s (NZTA) seven roads of National Significance. Coffey is part of the City Edge Alliance engaged by NZTA for the Hamilton Section of the project. The 22km Hamilton Section is the largest and most geotechnically complex section of the Expressway. The Mangaonua gully in Sector 6 is the most challenging geotechnical area of the project for piling works. Together Coffey and Brian Perry Civil have carried out the temporary and permanent design and construction of embankments, piling works, retaining walls and soil improvement works for the bridge construction. The design and construction works were governed by weak alluvial layers and artesian pressure layers several meters beneath the ground level. This paper presents the action taken to improve the foundation of temporary platform, control the artesian pressure, prevent bentonite leakages into the highly permeable alluvial layer and challenges in the base grouting process. This paper summarises the key components in the construction and supervision of bored piling works and outlines innovative solutions for challenges which we faced during the construction.

Nov 1, 2022

By David C. Kraft

Atlas Systems, Inc. (ASI) resistance type piers were used to underpin a 100 year old historic structure at Fort Monroe, Virginia. This 3-story structure with basement was underpinned with 155 steel tubular push piers (4" OD) that were hydraulically installed to depths ranging between 90 and 110 ft. and to installing forces in excess of 60,000 lb. Project requirements included lowering the basement floor by 1-1/2 ft. and constructing new footings and adding stem walls to connect to the existing masonry walls. Additionally, the underpinning piers were temporary which required the development of a decoupling system to permit the transfer of the building loads from the underpinning piers to the new footings. The structural loads at the foundation level required a c. to c. pier spacing of 3.75 ft. in order to meet project requirements of a minimum Factor of Safety of 3.0 on the pier load capacity. Project requirements included a load test on the selected underpinning pier (ASI - AP2 4000.219) in order to establish installation depths for seating the piers to 60,000 lb. The project was successful in supporting the full load of the structure during the construction phase. Considerable savings in time and cost were achieved as well as avoiding any vibrations or noise during installation of the piers.

Jan 1, 2002

By Kanagarajah Ravishankar

Drilled shaft (caisson) foundations are extensively used in the past. In the central part of New Jersey, the soils consist of silt and clayey silt overlying Triassic age shale bedrock. The shale is friable and generally severely weathered and highly fractured. The shale crumbles readily into small fragments. In general, the shale is encountered in shallow depth. Subsurface investigations indicated that the upper part of the shale is very soft, highly weathered, and able to advance through soil exploration methods. The underlain formation is relatively hard and required rock coring techniques for sapling. Individual core recoveries ranged from 10 to 100 percent and Rock Quality Designations (RQD) vary from 0 to 90 percent. Although several methods available to estimate the axial capacity of drilled shafts, it is a difficult task for the designer choose the suitable method due to self disintegrate nature of the shale. In the recent years several bridge foundations have been constructed using drilled shafts founded on shale rock in the vicinity of the central New Jersey. Based on load tests carried out on drilled shafts during construction, subsurface exploration, and laboratory tests, suitable methods for determining axial capacity of drilled shafts is analyzed. This paper presents the findings of the field tests and suitable methods to determine the axial capacity of drilled shaft founded on soft shale. Key words: Drilled shaft, axial capacity, Osterberg load test, shale.

Jan 1, 2006