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By Paul Summers, Kevin Richardson, Willem (Billy) Villet, Paul J. Sabatini, Attasit Korchaiyapruk, Edward C. Clukey

"A deep mixing method (DMM) foundation was selected by the Project Team for a very large LNG facility in West Africa. As described in a companion paper, this foundation consists of a large number of columns installed by mixing cement with in-situ soils. The foundations are arrayed as a variety of honeycombed type configurations which, if installed to desired specifications, can provide a robust foundation alternative. The foundation is capable of distributing loads and limiting settlements even if some of the soil in the columns is not fully mixed during installation. An important part of the overall quality assessment program, therefore, involved developing a testing program to verify the methodology. In addition the impact of potential defects in columns on the overall foundation integrity had to be assessed. This paper describes some of the preliminary work done to establish the requirements for the quality assurance program. A key component of this program involved the sampling frequency used to assess potential defects in the columns. To verify the column integrity 104- mm samples were taken continuously at a selected frequency through the 23 m long columns. The preliminary work described in this paper demonstrated that the appropriate sampling frequency depends on both the desired reliability level as well as the number of defective columns encountered during testing.Initial finite element analyses were performed to assess the extent that defects could occur in columns within the honeycombed structure without adversely affecting the overall foundation integrity. The results from this work demonstrated that the spatial location of the defects was critical to properly assessing the foundation integrity.In addition to column sampling a load test was performed as part of the foundation verification process. The methods used to apply appropriate loads so that loads at the bottom of the columns approached design values are discussed in the paper.The results obtained from this preliminary study were then used to help develop a more comprehensive assessment program, described in a companion paper, to determine the robustness of the DMM foundations for both the LNG processing facilities and a condensate tank.IntroductionFoundations constructed with the Deep Mixing Method (DMM) can be an attractive and cost efficient alternate to other deep foundation options. This foundation is constructed by mixing soil and cement with an auger type drill. The foundation is usually constructed with a dual auger system that simultaneously creates two contiguous columns called foundation elements. Many elements are then arranged in a honeycombed configuration to create the overall foundation (Figure 1). A desired column strength can be obtained by varying the volume of cement added to the columns, the mixing rate of the soil and stroking sequence."

Jan 1, 2017

By R. Gerritsen, Erwin de Jong, E. van der Velde, C. te Boekhorst

"In recent years the market for Mixed-In-Place soil mix techniques in the Netherlands has been growing rapidly. Initially the technique was used to create cut-off walls near river dikes and as a vibration free method to create retaining walls for building pits. Studies have been undertaken and projects are executed in order to strengthen the dike itself by the use of Mixed-In-Place techniques. In February 2012 Bauer Funderingstechniek started the construction of the first polder in the Netherlands with their approved Mixed-In-Place cut-off walls. This article explains the background of the use of this cost-effective and durable construction method and discusses how the challenging requirements from the client were fulfilled, both in design and execution. The quality assurance and quality control consisted of preliminary soil and mixture investigations, extensive measurements during construction and leakage detection through geophysical methods. The information is presented in 3 case histories, all subprojects of a large infrastructural project ‘Leeuwarden Vrij-Baan’ in the Netherlands.INTRODUCTIONThe Netherlands have a worldwide reputation in creating their own country by reclaiming land from the sea. Since the 15th century the Dutch have been creating “polders”, areas of reclaimed land below sea level, surrounded by dykes and with a mechanically maintained water level. In the 20th century the use of artificial polders became an interesting construction method for creating underpasses below motorways and canals using watertight geomembranes to create an impermeable layer that separated the polder from its surroundings. These kinds of structures have one big disadvantage, they need a lot of space. The main idea of such a structure is that the upward water pressure under the geomembrane has to be in balance with the remaining soil on top of it. For this reason, the geomembrane has to be placed at a depth significantly deeper than the polder surface, depending on the hydraulic head in the aquifer. Slopes of 1:3 (1 vertical : 3 horizontal) are most commonly used, resulting in very large open excavations and massive earthworks, even for relatively small underpasses. Special measures can be taken to reduce the spatial use with vertical limits, but these measures will increase the building costs (Gerritsen et al. 2014)."

Jan 1, 2015

By Rouzbeh Vakili, Adel M. Hanna

"The application of piled raft foundations has significantly increased during the last few years. In this system, the raft and the pile group collectively transfer the applied building load to the underlying soil layers. Determination of load sharing between the raft and the piles derives the complexity of piled raft designs due to its multi-parameter nature. These parameters are but not limited to: soil density, pile length, pile spacing, raft geometry, and piles installation technique. This study is to examine experimentally the effect of sand density and pile installation techniques on the load sharing mechanism. Experimentally, tests were conducted on a square rigid raft with a single pile in sand under three different soil densities; 30%, 45%, and 60%. The experimental results are used to determine the pile and the raft shares in non-displacement and displacement piled raft systems. The results of this study reveal that soil density changes the load sharing of displacement piled raft; the pile share increases in higher soil density. However, this is not the case in non-displacement piled raft and load sharing is independent of soil density in working loads.IntroductionThe piled raft foundation is a combination of shallow and deep foundation which transfers the superstructure load to the soil by a complex soilstructure interaction. The interacting mechanism among foundation elements and their surrounding soil is illustrated schematically in Figure 1 and could be classified into two categories: (1) pile-soil-pile and (2) pile-soil-raft. The pile-soil-pile interaction is the same as the free standing pile group and is a function of pile spacing and pile installation method. Pile-soil-raft interaction, which only involves in piled raft foundation design, could be affected by: the length, spacing, and roughness of the pile, the rigidity and dimension of the cap, soil condition, and the pile installation method. Pile-soil-raft interaction could have favourable and unfavourable effects on bearing capacity and settlement, respectively. The pressure between the cap and the soil favourably increases the horizontal stress on the pile shaft and consequently increase the shaft resistance. Whereas, this pressure induces negative skin friction on the piles which increases the settlement. The pile-soil-raft interaction mainly controls the load sharing mechanism of piled raft foundation when pile spacing (S) is more than 3.5dp."

Jan 1, 2017

By Masaki Kitazume

Five papers were presented orally to the topics of Jet Grouting and Deep Mixing. The session was started with a brief introduction by the moderators. Following the oral presentation, floor discussions were directed by the moderators. A brief introduction of each of the oral presentations is provided before each discussion.

Feb 10, 2003

By Yoshinori Kurumada, Tatsuo Nagatsu, Keiji Uchida

"Cement deep mixing method has been utilized in the process of construction of an underwater tunnel in Singapore. The soil was improved by this method to prevent undesirable heaving of the soil below the excavated area. Quality control experiments approved the effectiveness of CDM method in increasing the strength of the soil and prevention of undesired heave of the ground. The process of the construction of this project and the quality control experiments results are discussed in this paper.INTRODUCTIONThe Marina Coastal Expressway is a 5.3 km long underwater highway tunnel with five lanes in each direction. It mostly comprises a twin box culvert structure (53.3 m exterior width and 10.89 m height) and was opened by the Land Transport Authority of Singapore (LTA).The contract zone C485 was the most challenging area of the construction; it involved a 700 m long underwater tunnel of which 400 m was built beneath the seabed at the mouth of the Singapore River. A double steel pipe sheet pile wall was built as a temporary cofferdam to keep water out of the excavation site, and the cut-and-cover method was used for excavation. In order to ensure a sufficient cross-sectional area for the flow of the Singapore River, the construction was divided into two phases focused on the left bank (Stage 1) and right bank (Stage 2).The Cement Deep Mixing (CDM) method was used to improve the ground, which comprised soft marine clay, to ensure safety during the excavation. The efficiency of this method in increasing the soil’s strength was approved previously. The design standard strength was quck = 800 kPa. Based on the study conducted after the construction, the average the Unconfined Compression Strength (UCS) of the soil stabilized by the CDM method was quf =3,000 kPa. This paper discusses the effect of the CDM soil improvement construction on the reduced displacement from the excavation and the quality control of the soil improvement."

Jan 1, 2015

By John Davie

We used a Remtek survey in Glenrock and had very good luck with it when we first started the initial investigation. We would have loved to have used that more but my understanding is the equipment is hard to find. It also requires a flooded mine workings. If you're in a dry mine the communication between the two holes is not quite as successful.

Feb 10, 2003

By Prakash Annamalai Rangasamy, Muthukkumaran Kasinathan

"Infrastructure development like elevated expressways, metro train and flyover are required proper foundation system to carry heavy traffic loads/significant lateral load, especially in the presence of hard stratum at shallow depth. Pile foundation under bridge pier system is widely adopted in metro projects where the piles are essentially socketed in rock. However, the drilling in hard rock is a time consuming process and needs heavy machineries which lead to delay in construction activities. In the present study, the influence of free standing height on rock socketing under lateral load is investigated. The experiments were conducted on an instrumented model pile with varying depth of socketing and for varying Lf/D ratios. The experimental results shows the load carrying capacity of the pile increases by increase in Lf/D ratio, where in the case pile without socketing (bearing on rock) is compared with 3D depth of socketing. Thus socketing the pile provides significant benefits on carrying capacity of lateral loads. Embedding the pile into hard strata reduces the lateral displacements substantially compared with pile bearing over hard strata. Form the study, it is noticed that the influence of rock socketing has significant effect in the lateral load capacity. And also, the effect of free sanding height play a major role in the lateral load capacity of the rock socketed piles.1. INTRODUCTIONA substructure carrying heavy lateral load at shallow depth, the structure has to be socketed into hard strata to enhance the efficiency of load carrying capacity. The existing field practice is to socket the end bearing piles in hard strata over a minimum depth of four times the diameter of the pile based on rock classification (IS 14593:1998). Reese (1997) developed p-y curves for analysing drilled shafts in rock under lateral loading, based on strong and weak rock criteria. The proposed p-y curve approach has the ability to simulate the nonlinearity and non-homogeneity of the rock mass surrounding the drilled shaft. Gabr et al. (2002) proposed a hyperbolic p-y criterion based on field tests on small diameter drilled socketed shafts. By considering pile as linearly elastic semi-infinite space and soil as homogeneous isotropic material, Poulos (1971) proposed solution to determine the horizontal displacement and pile head rotation. Poulos (1972) extended this elastic continuum approach to give an approximate solution by considering drilled shaft and pile bearing on rock as fixed and pinned end boundary condition. Zhang et al. (2000) developed a non-linear continuum approach for drilled shafts in a soil and rock mass by considering the effect of soil and/or rock mass yielding on the behaviour of shafts. Randolph (1981) conducted a parametric study on the response of laterally loaded piles embedded in an elastic soil continuum. The study was conducted using the finite element method and the results were fitted with closed-form expressions from which the lateral responses of piles were calculated. The solutions given by Randolph (1981) were expanded by Carter and Kulhawy (1992) from the results of finite element studies on the behaviour of laterally loaded flexible and rigid drilled shafts in rock. Desai and Christian (1977) gave a finite difference program to solve rock socketed problems by considering soil and rock mass as elastic-perfectly plastic. Zhang et al. (2000) verified the proposed finite difference method with existing field test results. Gabr et al. (2002) and Liang and Yang (2006) proposed hyperbolic p-y curves based on filed test results and verified with finite element programs. However the need of field and lab scale experimental studies to validate the existing methods of analysis is necessary."

Jan 1, 2015

By Timothy C. Siegel, Paul J. Axtell

The Missouri Department of Transportation (MoDOT) recently replaced the Hurricane Deck Bridge that carries Highway 5 traffic across the Osage Arm of the Lake of the Ozarks in Camden County, Missouri. The former bridge was constructed in the 1920's and was supported on pneumatic caissons bearing on dolostone bedrock. The replacement structure is founded on drilled shafts socketed into the bedrock. During the design phase of this bid-build project, a baseline design was developed and Alternative Technical Concepts (ATC's) were allowed from approved contractors. Those ATC's were confidential and not shared between teams. Either the baseline design or the approved ATC design could be bid by the respective contractors. The baseline design included re-use of the 90-year old caisson foundations. Accordingly, an extensive evaluation of the caissons and underlying bedrock were conducted by coring, laboratory testing, acoustic tele-viewer (ATV), and cross-hole sonic logging (CSL) methods. The results of the investigation indicated the caissons were in excellent condition and suitable for re-use. However, a more cost-effective ATC was submitted, awarded, and constructed that did not re-use the existing caisson foundations but rather reduced the span lengths, increased the number of piers in the water, and supported those piers on drilled shafts. Interestingly, the difference in low bid price between the awarded ATC and the baseline design was less than one percent of the construction cost. This paper describes the multiple foundation designs that were necessary for this interesting project. The various foundation evaluations include the existing pneumatic caissons, large-diameter open-ended pipe piles to support the baseline design, and the design of rock-socketed drilled shafts that were successfully constructed in 2012.

Jan 1, 2017

By Adrian M. Keller

Borehole televiewers are downhole inspection devices available for high-resolution imaging of a borehole wall following rock coring. Borehole televiewers should be considered by geotechnical engineers and geologists as a supplemental way of investigating rock for deep foundations. The optical televiewer (OTV) produces a digital optical image and the acoustic televiewer (ATV) utilizes reflected acoustic waves to produce images of the borehole walls. These devices can be utilized to examine soft or fractured zones in the rock mass, solution features, open joints or other voids not observable from traditional rock coring techniques. These devices along with computer post-processing can determine the strike and dip of joints, bedding planes, shear surfaces, or other structural features, eliminating the need for expensive oriented cores or manned downhole logging. An acoustic televiewer was utilized in the Fall of 2008 during the investigation phase for the I-70 New Mississippi River Bridge (I-70 MRB) in St. Louis, Missouri. Voids and fractures in the upper portion of the rock were described by prior consultants. Further investigation of these features was necessary to evaluate deep foundation options to support the main towers. Ten borings were drilled from a barge in the river at the two main tower pier locations. An ATV was utilized in each of the ten borings to produce images of the rock mass in the borehole and allow further investigation of the voids. Voids interpreted as solution features were readily identified in the ATV logs in multiple borings and at similar elevations, suggesting connectivity. Measurements of the voids? width, location in the borehole and orientation allowed a more thorough understanding of the potential impact the solution features may have on the planned deep foundations. An extensive grouting program was eliminated based on the ATV results.

Jan 1, 2010

By Alexandra Weidle, Seffen Leppla, Rolf Katzenbach, Matthias Seip

"A lot of different deep mixing systems have been developed in the last decades for a wide spectrum of applications, e.g. retaining and foundations systems, soil improvement, sealing of toxic substances or dyke strengthening. The paper will deal with special aspects of constructions with deep mixing systems for infrastructures like soil improvement for cyclic loadings and underpinnings in difficult soil conditions by presenting cases from engineering practice.1. DEEP DRY SOIL MIXING FOR SOIL IMPROVEMENT OF RAILWAY TRACKS IN VERY SOFT SOILS1.1 IntroductionRailway tracks are set into vibrations by train passing. In very soft soil this leads to long-term deformations which lead to speed limits, temporary closings and big maintenance efforts. The energy of the dynamic loading is transmitted into the soil by compression and shear waves and at the surface by rayleigh waves (Wood 1968). The expansion of the waves are influenced by•,thickness of the soft soil layer•,density of the soft soil layer•,stiffness of the soft soil layer•,saturation of the soft soil layer•,frequency of the dynamic loadingThe frequency of the dynamic loading depends on the train velocity and the distance of the wheels and wheel sets. If the frequency of the dynamic loading is in the range of the natural frequency of the soft soil layer the vibrations increase extremely (Lieberenz et al. 2003). As a result the long-term deformations will increase as well.To avoid these long-term deformations and the resulting operation restrictions and maintenance efforts an adequate soil improvement is necessary. For the optimization of the soil improvement field tests have been carried out.1.2 Experimental field testsThe field tests have been carried out at a 300 m long test track with five different setups, each 30 m long:•,test track TS 0: no soil improvement•,test track TS 1: soil improvement with single lime-cement-columns 5.9 m deep (Figure 1a)•,test track TS 2: soil improvement with single lime-cement-columns 5.9 m and 10.4 m deep (Figure 1b)"

Jan 1, 2015

By Stefan Dahlin

The laboratory tests indicated low permeability but as I said, as a rule, the permeability in the field has been found to be higher. A high permeability has also been found when doing back calculations of rates of settlements in different cases. But as I also said, there's a need for further studies in this area.

Feb 10, 2003

By Edward C. Clukey

A deep mixing method (DMM) foundation was selected by the Project Team for a very largeLNG facility in West Africa. As described in a companion paper, this foundation consists of alarge number of columns installed by mixing cement with in-situ soils. The foundations arearrayed as a variety of honeycombed type configurations which, if installed to desiredspecifications, can provide a robust foundation alternative. The foundation is capable ofdistributing loads and limiting settlements even if some of the soil in the columns is not fullymixed during installation. An important part of the overall quality assessment program,therefore, involved developing a testing program to verify the methodology. In addition theimpact of potential defects in columns on the overall foundation integrity had to be assessed.This paper describes some of the preliminary work done to establish the requirements for thequality assurance program. A key component of this program involved the samplingfrequency used to assess potential defects in the columns. To verify the column integrity 104-mm samples were taken continuously at a selected frequency through the 23 m longcolumns. The preliminary work described in this paper demonstrated that the appropriatesampling frequency depends on both the desired reliability level as well as the number ofdefective columns encountered during testing. Initial finite element analyses were performed to assess the extent that defects could occur incolumns within the honeycombed structure without adversely affecting the overall foundationintegrity. The results from this work demonstrated that the spatial location of the defects wascritical to properly assessing the foundation integrity. In addition to column sampling a load test was performed as part of the foundationverification process. The methods used to apply appropriate loads so that loads at thebottom of the columns approached design values are discussed in the paper. The results obtained from this preliminary study were then used to help develop a morecomprehensive assessment program, described in a companion paper, to determine therobustness of the DMM foundations for both the LNG processing facilities and a condensatetank.

By Jim Bruce

No answer required. From the drilling equipment suppliers, but the specifications must be tailored to be project-specific. Yes, the sonic technique is very interesting as we said, and it is not so much as an issue of the magnitude of power, it's about the efficient use of the power. The efficiency of the machine is not necessarily related to size so it is best to talk to the two contractors that supply the service about that. I think it can be scaled down but it is quite a big head, so therefore there are practical limitations on the size of the door it can walk through and also the size of the casings and rods that it can use. You might defeat the economic advantages if you were to use too short casing lengths. Boart Longyear have a low head room machine that can work within an 8 foot verical clearance.

Feb 10, 2003

By Lynn Crayne

We used Glyoxal as the hardener, at a final concentration of 10% by volume and therefore 20% by volume in the A-Component. They worked pretty well what we did was we shaved the joints on each of the pipes when we assembled them so they wouldn't rip the packers and then we greased the packers very well going in. We had to replace some but we have any getting stuck or didn't lose any pipes.

Feb 10, 2003

By Racquel Nottingham, Marc Mastrantuono

Micropiles often provide a favourable solution for many deep foundation problems especially when significant site constraints such as confined construction sites or vibration limitations have been identified. Often the durability of buried steel elements are heavily scrutinized in order to effectively determine the rates of corrosion and methods to reduce this while still maintaining the structural integrity of the engineered solution. Practices such as sacrificial corrosion loss and the introduction of plastic sheaths have become the go-to methods of corrosion protection. Since the introduction of the micropile, other solutions have been developed, namely protection with an adequate grout encapsulation. This paper will explore corrosion protection of micropiles and the guidelines provided in the published codes and norms. Since few codes define the exact way to verify the durability of these micropiled structures, the existing data is presented and the analysis of grout encapsulation as an effective corrosion protection method is evaluated.

Oct 1, 2022

By Goudschaal Mark R.

"The Museum of Science and Industry U-505 Submarine Relocation project in Chicago, IL consisted of building an underground reinforced concrete vault (37' deep) for the Museum's new U-505 exhibit. This WWII submarine was captured in 1944, had been located outdoors at the Museum since 1954 and was lowered into its new exhibit area in 2004. A unique combination of earth retention, water cut-off and underpinning systems allowed a forty-two foot (42') deep excavation underneath th is historic museum. The museum - originally built in 1893 for the Chicago World's Fair - was closely monitored for building movements throughout construction. The underpinning systems, construction activities and monitoring results are presented herein. IntroductionThe historic U-505 German submarine at the Museum of Science & Industry was restored, moved approximately 1,000' and then lowered into its new indoor home (Figures 1, 2 and 3). The new underground exhibit opened this year celebrating the 61st anniversary of the German submarine's capture on June 4, 1944. On this historic day, Captain Daniel V. Gallery, a Chicago native, led the Navy in the siege of this submarine near the coast of Africa. This U-boat was the only German sub captured by the United States Navy in WWII and the Enigma machines, codebooks and publications recovered from the sub helped the war effort."

Jan 1, 2005

By Nabil F. Ismael, Mohamed El Deeb

"The behavior of laterally loaded step tapered bored piles in calcareous sand was examined by field tests. Lateral load tests were carried out on straight and step tapered bored piles 5.3 m long embedded 5 m below ground level. All piles were installed by augering. The straight piles were 0.2 m, and 0.3 m in diameter. The step tapered piles have a diameter of 0.3 m along the upper 10%, 20%, and 40% segment, respectively, changing to 0.2 m for the lower section. Two piles were instrumented with strain gages to measure the bending strains. All tests were carried out to failure. The purpose being to examine the ultimate lateral capacity and the deflection at working loads. Test results indicate non linear response and substantial increase in lateral capacity and decrease of deflection for the step tapered piles compared with the 0.2 m diameter straight shaft piles. However, beyond a depth of 40% of the pile length, the strengthening of the pile section by enlargement of its diameter had little effect on the lateral capacity and the deflection of step tapered bored piles.IntroductionFor many structures on pile foundations the ultimate capacity under lateral loads is important and may be the controlling factor in foundation design. Examples include transmission tower foundations and fender piles at sea port facilities. Increasing loads on these structures has resulted in piles of large diameter and depth at a significantly higher cost.In this work, the use of step tapered bored piles with a larger diameter along the upper segment of the piles is examined by field testing and analysis on single piles in calcareous desert sands. Lateral load tests were carried out on straight and step tapered piles 5.3 m long embedded 5 m below ground level. The straight piles were 0.2 m, and 0.3 m in diameter. The step tapered piles had a diameter of 0.3 m along the upper 10%, 20%, and 40% segment, respectively, changing to 0.2 m for the lower section. Two piles were instrumented with strain gages to measure the bending strains. All tests were carried out to failure. The purpose being to examine the ultimate lateral capacity and the deflection at working loads for step tapered bored piles."

Jan 1, 2005

By John E. Lens

Driving bridge foundation piles into glacio-fluvial sands and gravels and glacial tills brought surprisingly longer than predicted driving lengths on several recent projects in Vermont. In some instances, piles drove more than 40 feet past refusal depths predicted from Standard Penetration Resistances from borings terminating in glacial till. Overall, piles developed substantially less skin friction than predicted using common capacity formulas and drove as much as 80 feet longer than predicted in the moderate to dense gravelly and cobbly soils. These piles were driven for one to five span highway bridges within narrow valleys with bedrock ranging from 80 to over 200 feet deep. Piles were for both conventional and integral abutment bridges. H-piles were used for a variety of reasons including lower unit cost, better availability, and better ability to drive through cobbly soils in upper strata. Dynamic testing was used to evaluate capacity, including skin friction and end bearing capacity. In order to develop better pile length and capacity predictions for future projects, VTrans and one of their geotechnical consultants are collaborating to develop criteria for improved pile capacity predictions in these river valleys. We are doing this by evaluating driving and dynamic testing data from four projects in comparison with the Federal Highway Administration (FHWA) DRIVEN pile design software, and methods from Myerhof (1976) and Tomlinson (1981). Our overall objective is to provide a basis for choosing appropriate pile types and reliably estimating pile lengths for projects in this terrain. Bridge foundation design projects in other mountainous terrain share similar design and construction challenges to those encountered in these Vermont projects. These include: difficult exploration drill rig access requiring smaller rigs with limited capability to drill through cobbles and boulders deep enough to reach bedrock; limited experience with displacement piles as alternatives to H-piles in this geology; and relatively greater variability in soil stratigraphy between foundations at these sites as a consequence of the relatively high energy depositional environment in mountainous terrain. This paper presents the case history summaries of the pile driving, results of the ?back analysis? capacity evaluations, examples of solutions employed on these projects to address the lower capacities achieved, and resulting pile capacity design guidelines and prediction criteria for these geologic conditions based on data from these projects.

Jan 1, 2007

By I. D. Dayal, Anil Kumar Jain

"Cutoff walls are frequently used to slow down or prevent seepage of water through and/or around dams. Cutoff wall is a type of seepage barrier structure designed to reduce the flow of water underneath temporary or main dam. There are number of techniques for the construction of cutoff walls including concrete, Jet grouting and permeation grouting. NHPC LTD, a premier Govt. of India undertaking has been instrumental in the hydropower development within the country & in nearby countries like Nepal & Bhutan since last four decades. NHPC LTD has completed more than 20 hydro-electric projects with total installed capacity of 6587MW (including capacity addition by JV- NHDC). In all these projects, different types of dams and spillways were constructed in not so benign to extreme challenging geological set up. There has always been challenge associated with the temporary diversion works. The project sites sometimes incur huge river bed excavations in case of concrete gravity dam founded on rock foundation at large depth. The challenges for minimizing the seepage have been well taken care by constructing the dedicated seepage barriers. The construction of cut-off walls have progressed from “conventional continuous trench backfilled with conventional concrete or plastic concrete” to “grout curtain”, to “jet grouting” to the “concrete cut-off wall” , the last being the most sophisticated & credible seepage barrier.The efficiency of the cut-off walls are monitored by the seepage quantity observed (reduction of the seepage flow), uplift pressures or exit gradients after construction of cut-off walls. For construction of the main concrete dam, required space is created by the river bed excavation for placing the dam foundation on sound rock. Sometimes there is deep river bed excavation from 30 to 40 m depth or even more as per the available rock profile. Temporary coffer dams are constructed for diverting the river flow through diversion tunnels / channels etc. In deep river bed excavation; there are high chances of the significant seepage through the coffer dam foundation / river bed material due to high hydraulic gradients. Seepage and piping are the main causes of the failure / damage of the temporary coffer dams. If the seepage quantity is too high, then it becomes difficult to handle it by dewatering in the dam pit. Dam concrete is required to be placed unhindered to have a monolithic construction of dam blocks & to have faster construction in the working season. Cut-off walls increase the seepage path considerably thus reducing the exit gradient and further reduction of the seepage thus helping in maintaining the seepage free area for working."

Jan 1, 2016

By Nicolas Denies, Jeroen de Leeuw, Bart Lameire, Jan Maertens, André Vervoort, Flip Hoefsloot, Noël Huybrechts, Flor De Cock

"In recent years, the Deep Mixing Method has increasingly been applied for the construction of earth and water retaining structures. From practice, it has been experienced that there is a real need to develop execution and design rules adapted to the function of the soil mix wall (retaining wall, water barrier, foundation solution or a combination) including the temporary or permanent character of the application. Based on the results of the BBRI Soil Mix project (2009-2013), a design approach has been developed in collaboration with the SBRCURnet. The present paper briefly discusses the principles of this design approach which takes into account the function of the soil mix wall and the characteristics of the soil mix material. The interaction between the soil mix material and the steel reinforcement can be considered in the calculations depending on the function of the soil mix wall. Design and quality control requirements are given in function of the application and take the lifetime of the structure into account. Durability aspects of the soil mix material are therefore considered in the present design approach.INTRODUCTIONSince several decades, the deep mixing method is used for ground improvement works. A more recent application is the use of soil mix as structural elements such as in the case of the earth-water retaining soil mix walls. Since 2000, due to the economic and environmental advantages of the method, this particular application has shown an amazing growth in Belgium and in the Netherlands. A typical excavation (16 m depth), realized with CSM (Cutter Soil Mix) panels, is shown in Fig. 1. For temporary applications, the questions related to the mechanical characteristics of the material, its permeability and its adherence with steel have been investigated with success within the framework of the BBRI Soil Mix project (2009- 2013) (see Denies et al. 2012 for more details). The durability of the soil mix material remains a complex topic while permanent applications are more and more observed in practice. In order to define an obvious design approach, it was necessary to clarify the potential functions of soil mix walls and to establish the requirements related to their design and construction. The BBRI (in Belgium) and SBRCURnet (in the Netherlands) have therefore worked together to publish guidelines in the form of a handbook titled ‘Soil Mix Walls’ (publication foreseen in 2015). In this handbook, a methodology is proposed for the design of the soil mix walls for which the interaction between steel and soil mix can possibly be taken into account dependent upon the application. Each potential function of the soil mix wall is described (e.g. earth retaining wall, cut-off wall, etc.) and the temporary or permanent character of the application is always considered."

Jan 1, 2015