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By Ingrid Engeset, Solve Hov, Arnfinn Endal, Per-Anders Mortensen, Priscilla Paniagua, Bjørn Kristian Fiskvik Bache

During the last decades, it has become common practice in the Nordic countries to use dry deep mixing in soft clays with lime and cement in for example deep excavation pits in soft clay, or as a reinforcement of the passive zone within sheet pile walls. The shear strength of stabilised soils is affected by the stress conditions during curing and shearing. However, this is normally not taken into consideration. As the strength of the stabilised clay is stress dependent, excavation of the overlying soil will lead to a reduction of the confining stresses in the underlying stabilised soils which means that the shear strength will also be reduced. Under embankments on the other hand, the effect is reversed as the shear strength will be increased. In this study, laboratory tests have been performed on stabilised soils cured and tested under different stress conditions to quantify the stress effects in a Norwegian sensitive clay. In addition, direct simple shear tests on samples from in situ columns have been made with varying normal stresses. Results are presented showing an increase of shear strength of the stabilised soil with increased curing stresses, and an even higher increase with increased confining stress during shearing. The results are compared to field measurements along with a discussion of practical application of the findings.

May 1, 2022

By Franz-Werner Gerressen, Manfred Schoepf

"Diaphragm walls are known as underground structural elements commonly used as retention systems for excavation pits and shafts and permanent foundation walls or elements. It can be anticipated that, with the increasing trend of utilizing more and more underground space to accommodate environmental considerations and urban/suburban development, there will be an increasing requirement for diaphragm walling in even more complex conditions. Complex and/or challenging conditions in terms of ground conditions have a major impact in regards of choosing the right tools for excavation purpose. Complex conditions in terms of space limitations, especially for inner city job sites, require specifically adapted solutions for slurry, spoil, reinforcement and concrete handling and the related logistic to ensure smooth production. Furthermore, one focus will be given to the QA/QC topics of the production process. Real time installation control, data transfer and reporting systems become more and more important ensuring the five dimensions of a jobsite. Therefore, the paper will describe the construction method and the sequence of activities required for the construction of diaphragm wall systems with the focus on the cutter technology. It will describe also the main equipment which will be needed to execute these works under the various conditions INTRODUCTION Diaphragm walls are known as underground structural elements commonly used as retention systems for excavation pits and shafts and permanent foundation walls or elements. It can be anticipated that, with the increasing trend of utilizing more and more underground space to accommodate environmental considerations and urban/suburban development, there will be an increasing requirement for diaphragm wall usage in even more difficult conditions. Of course diaphragm wall can also be used as deep groundwater barriers (Cut-Off-Walls). This market has shown that the demand for these types of walls is reaching more and more difficult soil conditions or required depths which are surpassing the current standard. The trench cutter is the most important tool for performing this work. The trench cutter itself is a reverse circulation excavation tool. It consists of a heavy steel frame with two drive gears attached to its bottom end, which rotates in opposite direction around horizontal axis. Cutter wheels are mounted onto the drive gears. As they rotate, the soil beneath the cutter is continuously being broken up, removed, mixed with the bentonite slurry in the trench and moved towards the opening of the pump suction box. The slurry loaded with soil and rock particles is pumped by a centrifugal pump which is located right above the cutter wheels, up through a hose system up to a desanding plant where the slurry is cleaned and returned into the trench."

Jan 1, 2015

By Daniel Stevenson, Richard Guenther

"The preservation of historic buildings is not only essential to the understanding of our national heritage, but it is also environmentally responsible to adapt existing buildings to compatible new uses. With this perspective, the American Enterprise Institute began exploring options to expand the newly acquired Andrew Mellon Building, located at 1785 Massachusetts Ave. NW in Washington, D.C., without causing any harm to the Beaux Arts style limestone façade and its plaster interiors. The building is a National Historical Landmark, but its 72,000 sq ft (6,690 sq m) of usable floor space did not meet the needs of its new owner. The building perimeter is very near the property line, so horizontal expansion was not possible. Adding height to the building was not an option, as this would have altered the historic nature of the building exterior. The only feasible option that could provide the desired floor space was to add a new floor underneath the existing structure. By adding a level beneath the existing building, an additional 28,000 sq ft (2,601 sq m) of floor space could be produced.Berkel & Company Contractors was chosen as the deep foundation/shoring contractor tasked with ensuring that the existing structure was stable and remained undamaged during the excavation and construction of the new lower level. To accomplish this, Berkel provided a shoring system that would act as both excavation support and permanent deep foundation elements for the final structure.Preservation of the existing limestone façade and plaster interiors was critical to the success of the project, as additional foundation settlements could damage these irreplaceable building components. Project specifications, therefore, included very stringent limits for foundation settlements. The maximum allowable total settlement for all existing building walls and columns was ¼ in (6 mm) for the duration of the project."

Jan 1, 2017

By Rimas Veitas, James Panton, Erich Steinlechner

"Ductile Iron Piles (DIPs) are a proven, viable alternative to conventional piles, and for the past five years have been successfully used throughout New England. The installation process of DIPs lends itself to both large and small projects. Because of their installation efficiency they provide a substantial cost savings over drilled micro piles. Several New England projects (both end bearing and friction) will be evaluated, focusing on the installation and design procedures.BackgroundThe driven ductile cast iron pile (DIP) is a simple, fast and highly effective pile system. Over the last 30 years over 10 million feet of this pile system has been installed worldwide predominantly in Europe. DIPs are a prefabricated driven pile system utilizing high strength ductile iron pipes which are manufactured using a spun-cast process having outside diameters of 4 5/8” and 6 5/8 inches. The standard pile lengths are 16.4 feet long. The pipes are manufactured with a tapered socket with an internal shoulder for full engagement at the top and a tapered spigot at the bottom. The individual pile sections can be connected with this Plug and Drive® connection to drive a pile of any length.(see figure 1)The DIP system’s inherent advantage is the simplicity of the installation process. The piles are driven to refusal or to a required penetration depth with the use of a high-impact highfrequency hydraulic hammer (ie. Breaker hammer). In most applications the hydraulic hammer is mounted on an appropriately sized excavator (see Photo 2). At the completion of driving the pile, the pile is cut off (see photo 5) and the remaining section of pile is fitted with the appropriate driving shoe and serves as the lead section for the next pile. Being able to reuse the cut off section, yields minimal if any pile shaft waste. The pile is then fitted with an appropriate pile cap plate to receive the load from the superstructure."

Jan 1, 2017

By Armin W. Stuedlein, Jim Zammataro, Bernie Hertlein, Daniel Belardo, Qiang Li, Antonio Marinucci

"An experimental program focusing on four drilled shafts was conducted to determine the effect of high strength steel reinforcement bars on lateral resistance, steel casing on axial and lateral resistance, and steel casing without internal reinforcement on lateral resistance. Thermal Integrity Profiling (TIP) Thermal Wires and crosshole sonic logging (CSL) access tubes were installed in each shaft, and thereafter the corresponding non-destructive testing (NDT) was performed on each shaft to assess the integrity of the shafts and to compare the results from the different NDT methods. The results of the CSL tests using scored PVC tubes are compared against those conducted in 73/56 fully-threaded steel hollow bars, whereby the results indicated that the threaded bars served as a good host for performing the CSL tests. The data from the TIP Thermal Wires is compared against the results from the CSL tests for each of the four shafts, and the similarities and discrepancies between the two methods are discussed. This paper will serve as a reference to those interpreting the measurements and data obtained by performing nondestructive integrity tests on drilled foundations.INTRODUCTIONNon-destructive tests (NDTs) embody a set of critical tools for the evaluation of the integrity of constructed deep foundations, particularly for cast-in-place foundation elements. Construction defects may require the rejection of the foundation element by the owner’s representative, resulting in costly repairs or replacements and delays to the project schedule. The use and appropriate interpretation of the results from the NDTs provide the information required when evaluating the integrity of these constructed elements. A cooperative research program was conducted to assess the effects of various construction variables on the axial and lateral performance of drilled shaft foundations, which provided an opportunity to compare the established Crosshole Sonic Logging (CSL) test method to the newer Thermal Integrity Profiling (TIP) Thermal Wire method. This paper presents an overview of the experimental program performed at the geotechnical test site at Oregon State University (OSU), details of the CSL and TIP installation and testing methods, and the results of the NDTs on the constructed drilled shafts. Because one of the shafts was constructed with fully-threaded longitudinal steel hollow bars, this experimental program also allowed the assessment of the use of the hollow bars as access tubes for the CSL tests. Both the CSL and TIP test methods indicated that the shafts were of good quality and free from defects or anomalies; the data obtained using the TIP method also provided an estimate of the as-constructed shaft diameter and the reinforcement cage alignment, which will prove helpful when back-calculating axial and lateral load transfer during future loading tests."

Jan 1, 2016

By Dominic Parmantier, Karen Dawson, Suthan Pooranampillai, Seungcheol Shin

"This paper presents a case study of the deformation-based design, construction, and performance of stone column ground improvement (GI) beneath a mechanically stabilized earth (MSE) wall and bridge abutment with heights up to 50 feet. As part of the widening of Interstate 5 (I-5) to allow High Occupancy Vehicle (HOV) lanes in Tacoma, Washington, a new approach and span over the Puyallup River will be constructed. During the soils investigation and design phase of the project, low plasticity silts (ML) inter- bedded with silty sand layers and organic silt where identified as being potentially liquefiable. Stone column ground improvement was designed using a deformation-based approach to address static settlement and seismic stability of the proposed MSE embankments. The deformation-based design of the stone columns resulted in significant savings over a limit equilibrium-based approach. This paper presents the results of sonic coring taken from the initial stone columns installed and compares these results to the real-time data acquisition reports from the stone column installations. Vibration monitoring results during stone column installation are included. Settlement monitoring at the face of the MSE wall and buried vibrating wire settlement monitoring elements are presented and compared to the original settlement predictions.IntroductionStone column ground improvement was implemented as a means of supporting mechanically stabilized wall approaches for a new bridge over the Puyallup River, part of HOV improvements to I-5 in Tacoma, Washington. The work discussed in this case history was part of the Washington State Department of Transportation (WSDOT) I-5/Portland Avenue to Port of Tacoma Road, Stage 1 Northbound HOV contract, developed as an early work element to a follow-on bridge construction project. The area requiring stone column ground improvement is shown in Figure 1. The improved ground supports permanent geosynthetic walls and embankments up to 50 feet high. This wall can be seen in Figure 1. The selected ground improvement primarily provides global stability of the soils beneath the walls during anticipated seismic loading and also reduces the time and magnitude of consolidation settlement under the weight of the planned embankment.Approximately 74,000 cubic yards of liquefiable alluvial soils were improved by stone columns. Stone column construction occurred in late 2010 and early 2011. This was followed by the embankment and wall construction. Settlement monitoring began with the embankment construction and continued into 2012."

Jan 1, 2017

By Nabil F. Ismael

"Load tests were carried out to examine the ultimate bearing capacity of short, large diameter bored piles in connection with the construction of a multistory building on the Arabian Gulf in Kuwait. Testing included 0.45 m, 1.0 m, and 1.2 m piles installed through loose sand into a bearing stratum consisting of very dense cemented sands. All tests were carried out to failure. The base resistance and shaft friction were calculated using the Meyerhof method for a layered soil profile. The method employs the standard penetration test N-values. The results indicate that the piles are end bearing piles with a great portion of the pile capacity due to base resistance. The mobilized skin friction is small. The calculated pile capacities were very close to the measured values with the maximum difference not exceeding 10%.INTRODUCTIONShort, large diameter bored piles are used with increasing frequency for heavy structures in Kuwait, and the Gulf region where ground conditions indicate loose deposits of calcareous sands. The piles range in length from 8 m to 15 m with their base located in the dense-to-very dense, cemented sand bearing deposit. The design of these piles requires knowledge of the skin friction and point resistance in these soils. While field tests on driven piles are available (Ismael 1989, Ismael 1999), field test data on large diameter bored piles installed through loose calcareous sands into dense-to-very dense cemented or partially cemented sands are very limited at present. The results of three load tests carried out recently on bored piles at one site in Kuwait have become available. In these tests the failure load was either reached or can be extrapolated from the test results. It is important to examine and analyze the test results for the benefit of the geotechnical research and design engineers.This paper presents the soil conditions, pile installation details, and the pile load test data at the test site located in Shuwaikh, Kuwait. The site is facing the Arabian Gulf. Test results were directly analyzed and the point resistance, and skin friction were calculated. The ultimate capacities of the piles were calculated and compared with the measured values. The influence of the pile diameter on the settlement at ultimate and at working loads is examined"

Jan 1, 2017

By Dr. Anup Kumar Mandal, Partha Roy, Shuvranshu Kumar Rout, Dipak Mandal, Biswajit Das

Installation of a new scalping station with bunker, apron feeder, scalping screen, ramp -retaining wall and approach bridge was planned in an existing integrated complex of phosphate fertilizer at a remote place in West Africa. Rock phosphate ROM, transported from mines by a combination of 100 Ton and 150 Ton dumper, would be fed to a steel bunker having capacity of 180 m3. Different options were studied for retaining wall at the junction of ramp and approach bridge. Initially options with conventional RCC Retaining Wall, Gravity Retaining Wall with Precast Concrete Blocks and Reinforced Earth walls were studied. Option with Reinforced Earth was selected as this option was much more cost effective compared to other options. But real engineering challenges cropped up when competent execution contractors were not available nearby the site. To minimize the cost, an innovative option with Stepped Retaining wall was then studied. Geotechnical parameters of native soils, selected for the construction of the approach ramp were determined and it was found that with available poor geotechnical parameters of the native soils, design of stepped retaining wall would not be feasible with respect to available bearing capacity, subjected dead load, live load, operational load and earth pressure. A conscious effort was then made to make the design feasible by improving the geotechnical parameters of the retained earth of ramp near the retaining wall. In view of that, mix design with locally available materials like Silexite, Sand, Laterite, Gravel and Silt at different proportions was made and samples were tested in the laboratory to determine relevant geotechnical parameters. Based on the test results, a suitable mix was selected that had high shear strength, enhanced bearing capacity and improved coefficient of earth pressures. Design of stepped retaining wall was then made with the selected construction materials and construction completed. The plant was successfully commissioned in December. 2021.

Sep 1, 2022

By Karen Dawson

This paper presents a case study of the deformation-based design, construction, and performance of stone column ground improvement (GI) beneath a mechanically stabilized earth (MSE) wall and bridge abutment with heights up to 50 feet. As part of the widening of Interstate 5 (I-5) to allow High Occupancy Vehicle (HOV) lanes in Tacoma, Washington, a new approach and span over the Puyallup River will be constructed. During the soils investigation and design phase of the project, low plasticity silts (ML) inter- bedded with silty sand layers and organic silt where identified as being potentially liquefiable. Stone column ground improvement was designed using a deformation-based approach to address static settlement and seismic stability of the proposed MSE embankments. The deformation-based design of the stone columns resulted in significant savings over a limit equilibrium-based approach. This paper presents the results of sonic coring taken from the initial stone columns installed and compares these results to the real-time data acquisition reports from the stone column installations. Vibration monitoring results during stone column installation are included. Settlement monitoring at the face of the MSE wall and buried vibrating wire settlement monitoring elements are presented and compared to the original settlement predictions.

By Nicholas P. Gura

This paper presents the analysis, design, and load test program results for drilled shafts to support a 70-story hotel tower and associated 10 story podium structures located in Las Vegas, Nevada. A mat foundation for the structure, although feasible, would have produced undesirable differential settlements within the high rise tower footprint and at the interface with adjacent lower level podium structures. The resulting foundation system solution for the 70-story, approximately 800-foot long hotel tower was four-foot diameter drilled shafts, extending 100 below shaft cutoff. The design compression capacity for the four foot diameter drilled shaft was 5,000 kips. The load test program proved that the unique Las Vegas valley geology lends itself to efficient installation, precluding the need for engineered slurry or casing. The load testing program included the installation of two four-foot diameter test shafts to 100 feet below theoretical cutoff and the performance of two highly instrumented independent Osterberg load cell tests with maximum sustained test loads of 12,000 kips. Sonic caliper testing was also performed to document actual in-place shaft diameters and verticality. The load test program also provided information necessary for the foundation design of the podium structures. In addition to the tower?s drilled shaft load test program data, continuous flight auger (CFA) pile evaluation and testing was also performed. The CFA testing consisted of traditional ?top down? loading techniques and was performed as an alternative to the recommended shallow drilled shafts for the lower level podium structures. The results of the CFA test program provided supplemental, insightful soil friction data which was used in conjunction with the drilled shaft test program data in evaluating the most appropriate support for the lower level structures.

Jan 1, 2007

By R. K. Filip

"Steel bearing piles have long been used to carry high compressive, tensile and lateral loads. Such piles are most commonly tubular or ""H"" profile and are typically installed using percussive techniques. The noise and vibration associated with such installation techniques tends to preclude the use of steel bearing piles in urban and other sensitive areas.This paper describes the design and construction of an innovative new road bridge in Milton Keynes, UK. The steel bearing piles were required to continue out of the ground to form the bridge columns and abutments and then be cast directly into the soffit of the reinforced concrete bridge deck. This project was to be the first time in the UK, that this form of bridge design had been used.The paper shows how new installation techniques allowed the designers to use these high capacity steel elements in a sensitive urban environment without the use of percussive or vibratory installation techniques. Finally the paper shows how these quiet and vibration-less installation techniques can be extended to other applications.A UNIQUE BRIDGE SUPPORTED ON ""BOXED SHEET PILES""CONCEPT HISTORYThere are over 700 bridges in Milton Keynes. Concrete is the dominant construction material, most are single span with massive parallel wing wall retaining abutments. All have a certain uniformity of aesthetic design. Pell Frischmann Consultants Ltd (PFC) proposed to the client, English Partnerships (EP), that an ""integral bridge"" with a slender open appearance would be an appropriate aesthetic form for a new highways bridge, within the district of Westcroft (figure 1). The concept required that the bearing piles be continued up out of the ground to form the bridge columns and abutments. Four rows with four piles in each row were suggested. Each would then be cast directly into the reinforced concrete bridge deck forming a moment connection (figure 2). This concept meant that a single continuous steel structural member would replace traditional reinforced concrete bored piles, pile caps and piers. This member would carry vertical and lateral loads. The conceptual design was intended to meet the following client requirements:"

Jan 1, 2005

By Prodyot Kumar Ray, Sudip Kumar Koley, Aminul Islam, Somnath Banerjee

One of the most important topics in the construction industry is the building of railway embankments. Being such a delicate and significant structure, it is crucial to properly design the embankment and build it while adhering to all statutory criteria and design guidelines. A railway embankment's subsoil condition and fill material, groundwater table, dynamic and static loads during operation, and embankment geometry are some of its most crucial design considerations. This paper discusses the likely causes of the collapse of a railway embankment in eastern India as well as the suggested rehabilitation scheme. It was observed that an embankment collapsed in the aforementioned area during a inccesent rain. Along with the side shifting of a cantilever retaining wall that was positioned at the bottom of the embankment, the embankment next to the railroad track settled vertically. According to the available geotechnical report, the sub soil strata in half of the area adjacent to the embankment profile, where the embankment height gradually decreases from maximum height, is stiff to hard clay with an undrained cohesion value of around 50 kpa followed by dense sand, and the sub soil strata in the other half is soft clay with an undrained strength of 15 kpa. As a result, in the rainy season due to the sudden increase in the water table, the self-weight of the embankment increased and further caused the under-laying soft clay to get squeezed away and settle. Due to this squeeze/settlement effect of the soft clay layer, the retaining wall got disturbed along with the generation of an undulated embankment top profile. As a remedial measure, it is proposed to construct a contiguous bored pile wall at the toe of the embankment to stabilize the slope, and additionally, compaction grouting is recommended beneath the embankment to improve the soft clay. In order to carry out the analysis, certain commercial geotechnical software like Slide, Wallap, and Plaxis 2D are used. The factor of safety of the embankment slope considering the above restoration scheme is adequate under static and seismic conditions.

Sep 1, 2022

By Miguel E. Ruiz, America L. Fernandez, Miguel A. Pandon

"Post-grouted drilled shafts (PGS) are a deep foundation system in which grout is injected at high pressure throughout the tip after the drilled shaft has been installed. Pressure grouting of drilled shaft tips can significantly increase the ultimate capacity and stiffness of drilled shafts. Conventionally constructed drilled shafts usually require higher axial deformation to develop the available side friction and the tip resistance simultaneously. They also tend to have higher tip compressibility and reduced end bearing capacity due to disturbance at the bottom of excavation during drilled shaft construction. PGS foundations have been found to be a cost-effective solution to compensate for this capacity reduction and/or compressibility increase. PGS construction procedure counterbalances tip compressibility and end-bearing capacity reduction. The tip grouting also has a pre-stressing effect over the shaft side friction since the drilled shaft tends to move upwards during the pressure grouting of the tip. After grouting, a bulb tends to form at the pile tip pre-compressing any disturbed material and, in certain cases, increasing the tip area, thus increasing shaft tip capacity.PGS load-settlement predictions using a load transfer approach are presented in this paper and compared with corresponding load test data. The paper also presents the main findings of load transfer analyses that were carried out to investigate the potential different factors that may be contributing to the observed improved performance of PGS over conventional drilled shafts. Results show that the two main factors, that may have a significant contribution on the overall performance of the foundation by increasing its ultimate capacity at any given level of settlement, are the stress-reversal of the skin friction and the formation of a grout bulb at the tip. The grout bulb tip contributes primarily through the increased tip area and to a lesser extent through increased stiffness and strength of the soil in the vicinity of the pile tip."

Jan 1, 2005

By Marcus Daubner

This paper explains how BAUER Spezialtiefbau GmbH uses digital methods on projects - starting from work preparation to completion of works. More precisely, the advantages of BIM-based planning during work preparation and the automated and structured data management - both machine production data and the manually recorded quality-relevant reports - during execution phase are displayed. In this context, the benefit of the digital twin to optimize processes, to reduce defect costs, for a more effective reporting sys-tem, and the further usage of as-built information in the BIM or GIS process is described.

Sep 1, 2022

By Alexander Blatt, Franz-Werner Gerressen

Diaphragm wall technique is usually used to construct structural elements in the ground, commonly used for retention systems, permanent foundation elements or deep groundwater barriers, named Cut-Off-Walls (COW). Recent developments proof, that the technology also satisfies the demands for using the diaphragm wall technique for bulk sampling purposes. Such kind of new ideas required the adaption of equipment and tools for a depth capability never reached before by a trench cutter in any commercial application worldwide. Compared to the development of increasing depths, especially inner-city applications with limited space, demand a minimization of equipment to accommodate such projects. The paper will focus on the developments and solutions generated to fulfill these requirements and will give an outlook to future developments. Further it describes finalized reference projects and will give a general outlook on future trends and developments. The Paper/The Presentation explains as well the installation process in general.

May 1, 2022

By Hyunsuk Yoon, Kiho Lee, Juhyng Lee, Younghoon Jung, Junboum Park

"The environmental double pile method is presented as a device to improve the engineering properties and to clean up contamination of low-permeability soil. This method is one of the novel technologies based on the concept of one step process. It can be applied to low permeable contaminated ground for site reuse. It uses piles to improve drainage, contaminant remediation, and bearing capacity of the ground. To evaluate the on-site applicability of this technology, drainage and strength properties of the environmental double pile were assessed by a series of experiments and numerical analysis. Environmental double pile was found to be a feasible alternative method to improve contaminated soft ground.Korea is a peninsula with many coastal industrial zones. These zones are located in regions mostly underlain by soft ground with low permeability and adjacent to industrial areas that can be contaminated. Therefore, a new region-specific remediation method is required to achieve environmentally sustainable development. This research introduces the Environmental Double Pile (hereinafter, refer to as EDP) for the lowpermeability contaminated ground and focused on both contaminant remediation and soft ground improvement. Basically, the EDP is quite similar to sand compaction pile (SCP). The SCP has been studied extensively to improve soft ground (Braja 1999; Hansbo 1994; Madhav and others 1978; Taylor 1948). But unlike SCP, EDP is filled with oyster shells instead of sand and an inner pile is inserted in the center of this oyster shell filled-zone. Therefore, it is a double pile consisting of the oyster shell pile and the inner pile, as depicted in Fig. 1."

Jan 1, 2005

By Raymond E. Sandiford

"The redevelopment of the World Trade Center (WTC) provided an opportunity for the Port Authority of NY and NJ to complete a long sought underground connection between all of Lower Manhattan’s transit lines, the World Trade Center and the World Financial Center (WFC) (Figure 1). Creating this connection was a challenge because the WFC lies west of the heavily trafficked Route 9A, also known as West Street. The previous connection was a bridge that required pedestrians to make significant level and directional changes to navigate the crossing. The positioning and elevation of the Route 9A pedestrian tunnel was established to provide pedestrians with a clear, single level, climate controlled corridor from the new WTC Transit HUB to escalators leading into the WFC Winter Garden.As the most direct link to the WFC, tens of thousands of people a day will use the pedestrian corridor. To accommodate this large number of pedestrians and provide an obstruction free passage, the tunnel has a clear width of 50 ft (15.2 m). Although only 250 ft (76.2 m) long, that short length presented many technical challenges.Here I describe how the challenges were overcome during the construction. However, some of the truly problematic issues arose from coordinating the phasing of this project with adjacent construction activities at the WTC, the reconstruction of Route 9A, and the WFC’s redevelopment program. The limited access to the excavation areas and confined site logistics were further complicated by having to maintain six lanes of traffic on Route 9A at all times. The efforts were so intertwined that, well into the underpass construction, the Port Authority Construction Department decided to merge a portion of that work into the WFC redevelopment."

Jan 1, 2012

By Mohamed Hassan, Matthias Seip, Steffen Leppla

In the east of Frankfurt am Main, Germany, a new high-rise building is planned directly next to the river Main. The high-rise building will have a height of about 75 m and will be founded on a Combined Pile-Raft Foundation (CPRF) in the tertiary marl. The new structure will be constructed next to important, sensitive traffic infrastructure. The foundation of the new high-rise building adjoins directly existing historic quay structures, which are more than 100 years old. For analysis of the stability and the serviceability of the heavily eccentric loaded foundation of the new high-rise building and the existing structures and for the investigation of the soil-structure interaction complex three dimensional, non-linear numerical simulations have been carried out. These numerical simulations take into account all geometric and material specific boundary conditions, including the history of the construction of the whole area. The paper introduces into a very complex construction project in which the investigation of the soil-structure interaction has an important role. The three-dimensional numerical simulations are explained and the results are shown.

May 1, 2022

By John R. Grillo, Gordian Ulrich, Franz-Werner Gerressen

Most geotechnical construction professionals are aware of piling using hydraulic drill rigs and the so-called Kelly drill mode. Kelly drilling has many advantages as it can work with a wide range of tools facing almost all types of soil and rock conditions. Kelly drilling can also deal with diameters up to 10 ft (3.00 m) and bigger or depths of more than 330 ft (100 m). Nonetheless, there is a concern about Kelly drilling as it is a relatively slow installation process. Therefore, an alternative piling method like Cased CFA (CCFA) Piles (Cased Auger Cast Piles) provides a significant advantage in terms of installation performance, schedule and cost saving potentials. Major application for the Cased CFA system is the secant pile wall construction. Against the traditional secant pile wall systems like fully cased bored piles or CFA secant piling the Cased CFA secant pile wall system has the advantage in cost and time against the fully cased system and in quality against the standard CFA system. This paper will describe the methodology and installation process in general as well as first reference projects carried out in the United States. This paper will present the results in cost and schedule saving using this method. In addition, we will also describe the limitations of this method. INTRODUCTION In the changing construction environment, companies are searching for new technologies or improvement of existing technologies to complete their projects in shorter time frames to provide a good economic solution. Especially with the focus of increasing urbanization, the aim of fast construction becomes more and more important. When thinking of piling, most people will have the same picture in mind: that of a hydraulic drill rig working in Kelly drilling mode; however, the perpetual drill rig development provides a number of options for the execution of specialist foundation projects, either for foundations or for pile walls when using single pass applications like CFA, Cased CFA and Full Displacement Piling (FDP). Single pass means, in general, that the tool is pushed and rotated into the ground to the final depth in one stroke. After reaching the final depth, concreting is started and concrete is pumped continuously while the tool is withdrawn.

Jan 1, 2019

By Lance Rasband, Richard Hanke, John Starcevich

"The 17.4 meter (57 ft) diameter tunnel boring machine (TBM), the world’s largest at the time of her launch in 2012, locally referred to as “Bertha,” is stuck. Incapacitated due to mechanical failure approximately 36 meters (120 ft) beneath downtown Seattle, situated precariously between the deteriorating Alaskan Way Viaduct and the failing Seattle Seawall. Accessing Bertha with a vertical shaft provides the best approach to address all facets needed for repairs and will allow the full removal of Bertha’s cutter head and related inner workings. Limited area above the tunnel alignment and the physical restrictions of existing infrastructure, create significant challenges for the design of an otherwise symmetrical shaft, requiring special attention to design and layout. Consequently, the access/recovery shaft design required a combination of 3m, 2.5m, 2.2m, 1.5m and 1m diameter unreinforced drilled secant piles coupled with various ground improvement techniques and dewatering, to fully satisfy the shoring design requirements. This paper will describe the shaft installation procedures, equipment used and pitfalls encountered while undertaking access shaft construction of this magnitude.INTRODUCTIONTunneling on Seattle’s SR99 tunnel project began in July of 2013. After slowly mining through a 4.5 m (14.76 ft) thick fiber-reinforced concrete headwall and the first of three stabilized “safe havens,” Bertha would proceed along the proposed alignment through 122 meters (400 ft) of jet grout improved soil at a rate of slightly over 1.6 m (5.25 ft) per day. Once past the improved area, it was planned that “Bertha” – would be moving at a rate of about 11 m (36 ft) per day. By the end of October 2013, Bertha had mined roughly 131 m, (430 ft) averaging 1.4 m (4.6 ft) per day and had begun mining within native soils. By December 2013, tunneling had reached the 244 m mark and Bertha was averaging 3.6 m (11.8 ft) per day, achieving as much as 12.8 m (42 ft) of progress on given days. Unfortunately, on December 6th, 2013, Bertha began to stumble and all progress quickly came to a halt.It was initially reported that an obstruction had stopped Bertha in her tracks. The preliminary investigation involved installation of 10 deep dewatering wells to reduce the hydrostatic pressure around the TBM, and allow visual inspection of the cutter head from within the TBM, and also to investigate for the presence of obstructions at the face of the cutter head. During this inspection, fragments of steel pipe were discovered entangled in the cutter head. The fragments were apparently from an abandoned 254 mm (10 in.) diameter monitoring well casing, previously installed by WSDOT to monitor ground water conditions for the design and planning of this tunnel project. After the steel was removed from the cutter head and cleared from Bertha’s path, tunneling resumed. It was then discovered that Bertha was only able to generate a slow crawl."

Jan 1, 2016