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By Barry Sheppard, Abid Adekunte, Alec Hinder

The main competencies of a chartered/professional engineer include demonstrated abilities to implement knowledge, skills and attitudes towards the restriction of the amount of natural resources consumed on projects, limitation of the quantities of wastes produced during construction, whilst ultimately minimising the overall carbon footprint associated with every scheme. These are important obligations to the environment and society that must be dutifully fulfilled by every practising engineer, by continually striving to maintain reasonably good balance between safety and economy on every project. In support of the above professional obligations, this paper details independent literature review of shaft adhesion factors that are appropriate for the economical designs of CFA-bored piles in clay in the UK and Ireland. The geotechnical appraisals had originally been carried out by Deep Foundations Specialists (DFS) as independent 3rd party-checks to resolve disputes between a number of piling contractors and structural warranty companies in respect of the design aspects of the piling works for large scale residential developments in Hampshire and Cambridgeshire, England. The geotechnical appraisals are supported with case histories of 15 No. historical piling projects completed, static load-tested and backanalysed in different geographical regions of the United Kingdom & Ireland. Essentially, the literature review confirms the shaft adhesion factor,  = 0.6 adopted by the piling contractors in designs for the initially disputed schemes to be appropriate, safe and economical, albeit higher than the generic value,  = 0.5 recommended by guide documents including the BS8004 (2015) and the London District Surveyors Association’s Guidance Note No. 1 for the Design of Straight Shafted Bored Piles in London Clay (2018). The conclusions of the literature review ultimately resulted in the acceptance of the piling contractors’ designs by the structural warranty providers. The paper recommends that whenever it is possible, design engineers should place greater reliance on site-specific pile test data or pile test data from other sites with similar ground conditions, pile geometries and pile installation methods, in order to produce the most economical and sufficiently optimised pile design for every site.

Oct 31, 2023

By John Turner, Joseph Hakim, Peter Faust, Benjamin Turner, Michael K. Muchard

An overview is presented of a unique axial bi-directional load test performed on a 3.0-m diameter (118inch) drilled shaft in January 2023 in Tucson, Arizona as part of a bridge replacement project. The shaft was excavated using crane-mounted grab tooling, resulting in a slightly curved base and corresponding uncertainty about the nominal base resistance relative to a conventional flat excavation base. The shaft was approximately 80 ft long and the load assembly was installed about 8 ft above the base. The load assembly location was selected to balance the estimated axial resistance above and below the jacks, as is customary. However, the presence of a 13-ft thick layer of strongly-cemented caliche with unexpectedly high compressive strength (2.8 to 5.1 ksi) produced higher than anticipated side resistance above the load assembly, resulting in a very stiff reaction against which significant load was transferred to the bottom segment. The maximum test load of approximately 9,000 kips resulted in just 1/8-inch upward displacement of the top segment and 5.0 inches of downward displacement of the bottom segment when the jacks reached their maximum stroke. Mobilized unit side resistances for the top segment ranged from about 2 to 9 ksf. Mobilized base resistance was on the order of 75 ksf. Since a primary objective of the load test was to confirm unit base resistance exceeding the AASHTO limit of 60 ksf for refusal blowcount sand, the test was deemed very successful and allows significant optimization of drilled shafts for the project. The test results also confirm that a curved base resulting from grab tooling can generate significant base resistance.

Oct 31, 2023

By Matthew Paquet, George Aristorenas, Philip Shull, Mike Senior

The Long Slip Canal is located in Hoboken, New Jersey. To reduce flood risk and raise the site for future rail facilities, New Jersey (NJ) Transit constructed an extension to the Combined Sewer Overflow (CSO) and backfilled the canal. A significant challenge of the site was the compressibility of the soft marine clay in the canal during backfilling and impacts to adjacent CSO structures and an existing king-pile wall due to lateral spread of the clay. To limit impacts to the aforementioned structures when backfilling, NJ Transit’s designer specified soil mix ground improvement to be designed by the contractor. The contractor elected to Value Engineer (VE) the ground improvement with a pile-supported concrete Load Transfer Platform (LTP) to be constructed in the wet. Since the VE design bounded structures designed by NJ Transit’s designer, emphasis was placed on the impact of the VE design on adjacent structures. This paper will cover the unique aspects of this VE design and construction, including: comparison of the 2D and 3D Finite Element analyses, use of concrete to function as a LTP for underwater construction, and construction challenges in soft marine clays.

Oct 31, 2023

By Gerhard Lang

Due to the worldwide population growth, the development of sustainable infrastructure and the exploration of renewable energies play a key role. The increasing need for complex building structures involve the development of innovative deep foundation technologies. Conventional methods like bore piles reach their technical and economic limits under certain conditions. As an alternative, new mechanized technologies, mainly coming from the tunnelling industry, have been developed to overcome challenging mixed ground conditions, high groundwater tables or economic limits in greater depths. For more than 20 years, the mechanized Shaft Sinking technology (VSM) has been in operation to build foundation and shaft structures all over the world, for tunnelling projects or for intelligent underground parking systems. More than 100 circular shafts have been built with reinforced concrete lining, mainly through difficult, groundwater bearing soil, in depths of up to 115 meters. The VSM is completely remote-controlled from the surface and covers a diameter range from 4.5 to 18 meters. Offshore foundations, especially in non-drivable ground conditions and medium water depths require drilled installation methods. The Offshore Foundation Drilling (OFD) technology, based on the concept of a full-face tunnelling machine, enables a rapid and economically drilled installation of offshore foundations in variable ground conditions and rock strengths. In 2022, drilling works for the subsea installation of 73 monopile foundations have been completed with OFD for the St. Nazaire wind farm in France. With a drilling diameter of 7.7 m, this OFD equipment is currently the largest offshore drilling rig. This paper will present the mechanized technologies of VSM and OFD with their application fields and benefits to the construction industry.

Oct 31, 2023

By Bengt Fellenius

Hunter and Davisson (1969) wrote a pioneering paper that brought the presence of residual force and its consequence for pile load-transfer to the attention of the profession. The paper presented observations at the 1963 Lock and Dam 4 project of the Corps of Engineers, where, for one of the first times, strain-gage instrumentation was used in static-loading tests. The tests combined results from compression (push) tests with those of subsequent tension (pull) tests and presented an innovative analysis linking the results of compression and tension tests to determine the true load-transfer of the pile. The analysis established that driven piles are left with locked-in force-distribution—residual force—and that this force affected the evaluation of records from an instrumented static loading test. While the concluding recommendation that static loading tests should combine push and pull tests and the piles should be instrumented in order for the true load-transfer mechanism be determined was not that often followed by the profession, the paper certainly established the importance of the residual force. This paper adds additional insight by reanalyzing the original test records in terms of effective stress, as opposed to stress-independent method of the old times, and of pile movement as opposed to "capacity".

Oct 31, 2023

By Karen Dawson, Patricia Bennett

Designers and constructors of King County’s $275M Georgetown Wet Weather Treatment Station located in Seattle, WA, overcame classical Puget Sound Lowland geotechnical challenges to provide treatment of 70 MGD of combined sewer overflows (CSOs), provide 1.2 MG of CSO storage, and convey the treated effluent 1,600 ft to a new outfall in the Lower Duwamish Waterway. The site is underlain by over 200 ft of very soft to dense deltaic deposits with moderately high compressibility, low strength, and is susceptible to seismically-induced liquefaction. The industrial history of the area made contamination a consideration for deep foundation selection and restrictions on construction methods. This paper describes some of the key aspects of the project, including a water-holding structure able to tolerate more-thancommonly-accepted settlement by utilizing a robust reinforced concrete slab and relatively short rigid inclusions combined with load distribution mat, settlement monitoring and water preloading prior to constructing grade-sensitive features. Case history information is presented for construction of a nominal 100 ft diameter, 92 ft deep secant pile intake pumping station/equalization basin which utilized a 32 ft thick tremie seal to reduce construction dewatering risks.

Oct 31, 2023

By Vijaya Rao Parigela, Jason Redgers, Bushra Khan

Ground Improvement was required for adoptable roads profile below the designated Rights of Way as part of infrastructure and streetscape works for an urban development project over an area of 500,000 m2 in the Emirate of Abu Dhabi in United Arab Emirates, UAE. The site is heterogenous with low-lying coastal profiles consisting of marine and wind-blown aeolian deposits followed by medium to stiff silty and clayey deposits and mudstone causing unacceptable settlements in the past to roads and associated structures. Exacting specifications from client and consultant included various requirements in terms of achieving bearing capacity, overall stiffness of ground, friction angle, relative density, and mitigation of any liquefaction risk for site based on local codes and standards. As such an extensive soil investigation campaign comprising of Cone Penetration Testing, CPTs carried out to ascertain individual CPT profile each representing an equivalent area of 2,000 Sq.m. Critical part was the site characterization which in this case, soil classification according to Robertson, 2012 was utilized. Thus, ground improvement scheme was prepared using High Energy Impact Compaction, HEIC (depth < 2.5m), Rapid Impact Compaction, RIC (depth < 4m) and Dynamic Compaction, DC (depth < 8m) as required to meet the compaction criteria in conjunction with the general contractor. Post compaction Cone Penetration Tests, CPTs and load tests were further evaluated to demonstrate performance. Overall works included predesign, execution and post testing and design verification to show compliance to specification in line with contract requirements.

Oct 31, 2023

By Christopher Stouffer, Stefanos Papadopulos, Siobhan O'Reilly-Shah, Pedro Espinosa

Treasure Island is located in the center of San Francisco Bay, between the active San Andreas and Hayward faults. Treasure Island was constructed in 1930s at the site of the Yerba Buena Shoals, a shallow-water area directly north of Yerba Buena Island, a natural island. It was constructed from sand fill dredged from the surrounding shoals, placed within perimeter rock dikes. The first phase of the Treasure Island redevelopment included (i) geotechnical ground improvement for 40 acres of land, 3,000 feet of shoreline, and a causeway that connects Treasure Island to Yerba Buena Island, (ii) construction of new infrastructure, (iii) preparation of building pads for mid-rise and high-rise buildings, and (iv) construction of a new transit hub with a ferry terminal, ferry pier, floats, and a breakwater A comprehensive geotechnical investigation was conducted to evaluate the ferry terminal site seismic and geotechnical hazards and provide foundation solutions for the near-shore and off-shore structures. The main geotechnical hazards include the presence of soft marine soils, strong seismic shaking, seismically induced soil liquefaction and lateral spreading, seismic shoreline instability, and kinematic loading on off-shore deep foundations. Deep foundations of the ferry pier, floats, and breakwater were designed to carry kinematic loads due to lateral spreading of the liquefiable offshore soil layers and for the effects of the soft marine deposits. In addition, the design of the ferry terminal at the shoreline included the evaluation of seismic stability of the ferry terminal abutment founded in an area that received deep soil mixing ground improvement. This paper details the geotechnical evaluations and mitigations for the various ferry terminal improvements.

Oct 31, 2023

By Ryan Nagle, Eric Lindquist, Rob Jameson, Kelli Mccurdy, Serena T. Jang, John Gouchon

This paper discusses the challenges associated with the design and construction of a deep basement in downtown San Jose, California for the 200 Park Avenue project. The aim is to present the critical design issues, how the challenges were addressed, details of the selected shoring design, and the performance of the shoring system during construction. The critical design issues that will be discussed related to retaining the deep excavation and constructing the basement include shallow groundwater, artesian pressures, settlement outside of the excavation, shoring earth pressures, and shoring wall movement. Subsequently, the paper will describe why a tied-back cutter soil mix (CSM) cutoff wall was selected as the shoring system and how it addressed the critical design issues. The design of the tied-back cutoff wall will also be discussed. Lastly, the performance of the tied-back cutoff wall during dewatering and excavation and how it compared to the design will be included. The performance was measured through a monitoring program, including survey data points and piezometers.

Oct 31, 2023

By Weiran Zuo, Wanzhong Yin, Jin Yao, Keqiang Chen, Qiuyue Sheng, Liu Liu

It is important to investigate the liberation properties of gangue minerals and establish liberation models for low-grade iron ores to reject gangue early. In this study, three types of iron ores from different iron deposits were ground to different particle size distributions by locked-cycle grinding and batch grinding. The liberation distribution of quartz, the most dominant gangue mineral among the three types of iron ores, was tested by Mineral Liberation Analyzer (MLA). Afterward, the liberation distribution of the three types of quartz was fitted using the beta distribution function, and their shape parameters were related to particle sizes to develop the liberation model. MLA test results showed that the liberation distribution of quartz with different grinding methods was basically the same. The developed liberation model predicted the liberation distribution of quartz in low-grade iron ores from different iron deposits well, and its coefficient of determination (R2) was between 0.90 and 0.98. This study deepens the understanding of the liberation rules of quartz in low-grade iron ores from different iron deposits, and on this basis, a more efficient liberation model based on the beta distribution function is developed.

Oct 18, 2023

By A. Yadav, B. Behera, G. S. P. Singh

The size of chain pillars in the Indian geo-mining conditions is primarily decided in accordance with the regulatory provisions. These provisions are of little help for deep longwall workings, exceeding the cover depth of 360 m. Furthermore, these provisions are primarily meant to support pillars in bord and pillar workings. They may not be suitable for the chain pillars owing to a significant difference in layouts and functional requirements. Hence, it is imperative to develop a method to evaluate the stability of the chain pillar considering the complex loading and geo-mining conditions. To this end, a machine learning-based model was developed in this study to assess the stability of the chain pillars under high depth of cover considering the field-representative conditions. The data for this work was generated by conducting a parametric study using a field-validated numerical model. The strength and deformability parameters of the caved, fractured, and continuous deformation zones were established by calibrating the numerical model outcomes against the site-specific field observations. The developed ML model was used to evaluate the influence of pillar width, pillar height, cover depth, abutment angle, face length, coal strength, moduli ratio of the roof and floor strata to the coal seam, and the elastic modulus and unit weight of the overburden on the chain pillar stability. An interesting finding of this study showed that the factor of safety of the chain pillar increased with the increasing abutment angle, which may be indicative of the confining effect of the abutment angle on the pillar. Eventually, the ML model was verified by comparing its outcomes with the calibrated numerical model for a typical longwall working from Indian geo-mining conditions.

Oct 18, 2023

By Deniz Akbay

The strength of rocks and soil is a crucial design parameter in engineering projects, and it can be determined through various test methods such as uniaxial compressive strength, tensile strength, and shear strength. The point load index test is a popular indirect test method for predicting the uniaxial compressive strength of rocks. However, the reliability of the point load index’s estimation of uniaxial compressive strength of rocks is questioned due to the wide range of coefficients that are used to predict uniaxial compressive strength of rocks using point load index values. Factors such as the shape and type of rock specimen, practitioner, and test apparatus used can affect the accuracy of the point load index test. This study investigated the effect of four different specimen shapes used in point load index test (diametral, axial, block, and irregular lump tests) in predicting the uniaxial compressive strength. The rock samples were tested using four test procedures which are called diametral, axial, block, and irregular lump tests. The results showed that the irregular lump test was the most accurate in predicting uniaxial compressive strength, with the highest correlation coefficients and lowest mean absolute percentage errors. The point load index test can be used as a reliable predictor of uniaxial compressive strength of rocks when the irregular lump test is preferred.

Oct 18, 2023

By Hao Zhang, Mi Zhou, Lichun Jiang, Xihong Zhang

This study investigates the roof stability of underground limestone mining in the presence of stratified joints during the excavation process. An analytical solution is derived to predict the stresses and deformation of underground tunnel structures, with the structure simplified as a double-hinge arch. The accuracy of the analytical model is validated through comparison with finite element modeling results. A parametric study is then conducted to assess the influence of different design parameters on the optimization of tunnel stability during excavation. The results indicate that the best stability of the tunnel can be achieved in engineering practices when the applied load (q) is 5 MPa and the joint inclination angle (θ) is 45°, with the roof span and thickness set at either 12 m and 8 m or 15 m and 10 m. These findings provide valuable design guidance for underground limestone mines with stratified joints.

Oct 18, 2023

By Brendan Donnelly, Lasitha Piyathilaka, Jung‑Hoon Sul, Sanghyun Jeong, Benjamin Probyn

Premature failure of armoured face conveyor (AFC) chains due to corrosion is a significant proportion of the unplanned downtime experienced on longwall equipment. The AFC chains are constantly in contact with water and wet coal. The premature failure issue of AFC chains has become more prominent since the introduction of longwall top-coal caving with its additional AFC. Reverse osmosis (RO) is a popular water treatment method for reducing salinity and dissolved solids, but its impact on the corrosion of the AFC chains is unclear. This study has been commissioned to investigate the direct effects of RO water on the corrosion of AFC chains. An immersion test was carried out using AFC chain steel submerged in two water samples: untreated dam water and treated water from an RO treatment plant. Elemental analysis was conducted for both water samples, and four corrosion indices were measured for both water samples. The RO water more vigorously dissolves calcium carbonate scales leading to increased corrosion of the AFC chains although the dam water has much higher levels of calcium, chloride, sulphate, sodium, and magnesium. Bicarbonate ions are the main alkaline factor of water that provides the buffering capacity to acids. Decreased alkalinity without balancing other ions in water causes high corrosivity and decreased scaling tendencies.

Oct 16, 2023

By M. Frenzel, D. Ebert, K. Bachmann, A. D. Renno, R. Möckel, J. Gutzmer, J. Krause

With the increasing demand for metalliferous and mineral raw materials and the consequent depletion of the global natural resource base, the possible utilization of secondary raw material sources is receiving more and more attention. In the present study, we present results from a detailed vanadium deportment study of three basic oxygen furnace slag (BOS) samples known to containing elevated bulk concentrations of vanadium. Complementary analytical methods that were used to quantify the abundance and composition of V-containing phases include SEM-based automated mineralogy, X-ray fluorescence analysis, and X-ray powder diffraction as well as electron probe microanalysis. The vanadium deportment was quantified using Monte-Carlo simulations of the data obtained from automated mineralogy and electron microprobe analysis. The total V concentrations identified by XRF are between 1.7 and 2.2 wt.% V. The most important hosts of vanadium are larnite-, brownmillerite- and portlandite-solid solutions. In two samples Ca carbonates also significantly contribute to the V deportment, while wuestite, lime, and native iron do not contribute significantly to the vanadium deportment. A thorough consistency check identifies considerable uncertainties in the density of the V-bearing phases as the most likely reason to explain remaining discrepancies between measured and calculated V values.

Oct 14, 2023

By Robert Kimutis, Heather Dougherty, Eric Watkins

Gas wells have often intersected mining resources, but unconventional shale well drilling has more recently challenged mines to balance the risk of interaction due to higher pressures and larger quantities of gas. Full extraction mining, such as the longwall method, induces ground movement that may influence the casings if wells are drilled within the mining area. The possibility of a casing shear would lead to the risk of unplanned gas migration into the mine. This has the potential to quickly overcome the ventilation system and reach the explosive range which, if ignited, can have catastrophic consequences on the health and safety of underground workers. The utilization of network software to model mine ventilation is a common practice in the mining industry as a predictive tool for planning and monitoring and can assist with a well breach scenario over a large mining area. This work focuses on a well breach in between two longwall panels after second panel mining with gas entering primarily through the gobs of the adjacent longwall panels. Applying the network software Ventsim, a gob zone and ventilation network were created to better understand the distribution of gas within the mine and the limitations and effectiveness of a ventilation system. The model shows both a transient flow simulation and steady state concentrations throughout the mine ventilation system. Using a standard Pittsburgh coal seam longwall ventilation scheme, we find that the system can dilute a significant inflow of up to 700 cfm of methane.

Oct 12, 2023

By Kasimcan Koruk, Julian M. Ortiz

Building a geological model is important in resource estimation, as it defines the extent of domains for estimation. Geological models are built by assigning a domain to the samples, based on logging of different features related to lithology, alteration, and mineralization. Then, the extent of these domains is determined using geometric or geostatistical tools. However, these models should account for uncertainty, since the actual extent of these domains is not known and must be extrapolated from the labelled samples. With the availability of geochemical datasets and machine learning techniques, employing multiple variables to build resource models should be considered. This article proposes a two-step machine learning approach with an ensemble implementation to define geological domains and their uncertainties. First, an unsupervised binary clustering method labels the geochemical samples into two domains. These labelled samples are used to inform a geological domain model built by support vector classification. This application is repeated with subsets of variables and subsets of samples, leading to an ensemble learning method. Weak models are produced with each subset of samples and variables, and combined to devise a stronger learner. The final model accounts for uncertainties thanks to the ensemble implementation. The proposed workflow is demonstrated on a dataset from a porphyry copper deposit, applied hierarchically to define four domains. Performance is comparable with traditional methods, but provides the advantage of allowing domain knowledge in the selection of the variables, and generates domain boundaries that can be controlled in terms of their continuity and smoothness.

Oct 11, 2023

By D. Odendaal, S. Bharat, R. D. Cromarty

The aim of this investigation was to determine the effect of high-temperature heat treatment on the electrical resistivity of charcoal. Samples of two different wood types (eucalyptus and black wattle) were pyrolised in a retort at a temperature of 700°C and the resulting charcoals heat-treated in an induction furnace at temperatures from 800°C to 1800°C and residence times from 60 to 120 minutes. After cooling, the resistivities of the samples were measured at room temperature using the four-point probe technique. It was found that as the heat treatment temperature increased the electrical resistivity of the charcoal decreased, approaching an asymptotic value at higher temperatures. Longer residence times decreased the resistivity, but this effect was not pronounced.

Oct 3, 2023

By D. Stone, M. Le Roux, Q. P. Campbell, M. Fofana

Float-and-sink analysis is widely used in the coal industry to obtain washability data, yielding important information about beneficiation potential and performance. This method is associated with health and environmental problems, and research into alternative densimetric methods is important. The RhoVol is a new technology developed by De Beers Group Technology South Africa (DebTech) for the image-based generation of densimetric data from ores. The analysis is done on a per-particle basis, within a size range of +3 mm –8 mm. In this paper we compare the established methods used for the float-and-sink analysis of coal with a new method using RhoVol. The aim of the study was to determine the validity of the information obtained from the RhoVol analyser by performing comparative densimetric analysis on three different coal samples. The results showed that the RhoVol method was more rapid, safe, and precise, but tended to consistently underestimate the density of the coal sample, probably due to varying coal porosity.

Oct 3, 2023

By A. K. Raji, M. O. Ojumu

Robotic subsea dredging crawlers are dynamically and remotely controlled vehicles that are used for deep sea mining and recovery operations. These exploration machines are released from a mother ship and move around on the ocean floor using tracks. Current ocean crawlers such as the MK3 ROST are hydraulically powered. In this paper we develop a scaled-down model for simulating and performing static loading analysis of an electrically powered robotic subsea dredging crawler (EPRSDC). The modeling, simulation, and analysis were carried out using modelling software from Solidworks. The structural frame was assembled using the Tetrix max robotics kit. The kit’s structural components were produced from 1050 aircraft-grade aluminum. The results were used in optimizing and for considering other materials, and the to identify specific areas to be reinforced in future crawler designs.

Oct 3, 2023