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By Kellie E. Gagnon, Aidan Hodge, John Vaught, Kelli Gagnon

The USACE geologists at the Bluestone Dam Phase 5 Dam Safety Assurance (DSA) Megaproject in Hinton, WV have employed the use of Terrestrial LiDAR scanning and photogrammetry for the purpose of mapping and documentation of stilling basin foundation conditions. Following the excavation and cleaning of a 60-foot by 60-foot monolith foundation, a Trimble SX-10 scanning total station is used to capture high density 3D scans, imagery, and survey measurements of the monolith floor and adjacent side walls. This data is used to generate high density point clouds of the entire foundation and sidewalls, which in turn facilitate the creation of numerous products that aid in the documentation and future assessment of the project foundation. These products include high resolution true color orthophotos, detailed topographic maps, excavation reports, and 3D models. Quarter scale orthophotos of the foundation and sidewalls are printed out and used as base maps for geological field mapping, allowing for greater accuracy and faster execution time when compared to traditional field mapping methods. Topographic maps, orthophotos, and data obtained from excavation reports contribute to the generation of detailed and accurate Foundation, Completion, and Geotechnical Reports, and will help inform the project Post Implementation Evaluation (PIE). Annotated 3D models, with the future incorporation of virtual/augmented reality technology, will allow design personnel, project delivery teams, and risk assessment teams to virtually inspect bedrock conditions and better identify any underlying geological conditions that impact post-construction performance of the project. This innovative approach has allowed project geologists to exceed the requirements for foundation mapping and documentation as outlined in ER 1110-2-1156. The quality and volume of spatial and geological data collected using this method has allowed for a faster and more efficient foundation approval process, reducing the time during which the foundation is exposed during construction and lowering risk at the project.

Oct 7, 2024

By Desi Dikova, Daniel Wagstaffe, Lori Simpson, Eric Lindquist

1621-1629 Market Street is a mixed-use development in the South of Market district of San Francisco, located directly above Bay Area Rapid Transit (BART) tunnels and alongside the San Francisco Municipal Railway (MUNI) tunnels that run below Market Street. The project included the construction of five new buildings up to nine stories tall, each with single-level basements, supported on improved ground. The project transformed a cluster of commercial buildings and surface parking lots into residential, retail and office buildings, and publicly accessible open spaces. Subsurface conditions at the site include uncontrolled fill, loose sand, and marsh deposits, with groundwater approximately 15 feet deep. Engineering challenges faced during design and construction included: protecting the tunnels beneath and adjacent to the site; the presence of uncontrolled fill, loose sand and potentially liquefiable soil; the phasing of multiple, non-concurrent basement excavations; and construction in a dense urban area, including protection of both on-site and neighboring buildings and other improvements. In addition to Building Code requirements, the project complied with BART’s stringent requirements on loading, settlement, vertical and horizontal movement control, groundwater control, and limiting tieback lengths to provide clearances to tunnels and utilities. This paper reviews these challenges, with a focus on the temporary support of excavation (SOE) systems and the ground improvement. The SOE systems consisted of deep soil mixing (DSM) cutoff walls for four of the buildings and soldier-pile-and-lagging for the other; all were restrained by tiebacks or internal bracing. The DSM walls were incorporated into SOE systems for neighboring buildings with each phase, resulting in efficient shoring utilization. The ground improvement consisted of an interconnected grid of DSM panels that mitigated liquefaction and extended building loads to a dense sand layer. Load testing of DSM elements was performed to confirm adequate bearing capacity.

Oct 7, 2024

By Valerie Vasquez, Howard Perko

Construction of large-scale battery energy storage systems (BESS) is becoming prevalent throughout the United States to meet demands of the electric grid and optimize effectiveness of alternative energy sources. Helical pile foundations are regularly used for support of battery containers and transformers.  This type of foundation system is reuseable and sustainable, and is advantageous because of its ability to carry high axial loads at relatively low cost. This paper presents multiple case histories of BESS supported on helical pile foundations and explores the design and implementation aspects of helical piles. Case histories include several sites in Texas, one in Mississippi, and one in Nevada. The quantity of individual BESS units at each site ranged from approximately fifty to two-hundred.  Each individual unit was supported on six or eight helical piles, resulting in thousands of helical piles utilized across all sites. For design, the feasibility of using helical pile foundations is first considered by review of the site-specific geotechnical report.  A boring analysis is constructed. If the project site is suitable for helical pile foundations, an initial helix sizing is performed. Given the dimensions and weight of the BESS units and environmental factors, the required helical pile loads and layout is developed. Helical pile capacity can be verified based on torque correlations. To confirm the helical pile design is acceptable, test installation programs are implemented at each site. The purpose of the test is to measure the depth at which the required installation torque is achieved. Based on the data collected, helical pile length is optimized across the subject site. If site grading has not been performed prior to the test installation, adjustments are made to account for expected cut/fill. This method of optimization through field testing results in an economic and speedy foundation system for rapid deployment of BESS.

Oct 7, 2024

By Liz Smith

The I-35 NEX project is a $1.6 billion design-build in northeast San Antonio in an area with known karst features. The project involves single-column, nonredundant, large diameter shafts that support an elevated highway. This case history describes the site reconnaissance, field investigation, design evaluations, and construction challenges. 

Oct 7, 2024

By Michael Arnold, Oliver Kaden, Cyril Bou Sleiman

In the framework of the Herbert Hoover Dike Rehabilitation project, BAUER Foundation Corp. had been tasked with the installation of 17.5 miles (28 km) of seepage cutoff wall distributed over three task orders.  The cutoff wall is 50 to 65 feet (15 to 20 m) deep and minimum 24 inches (0.61 m) wide. Beside numerous connections to existing concrete structures and existing cutoff wall segments, the work included the connection of the cutoff wall to three utility pipes at pump station S-131: one 96-in (2.44 m) diameter corrugated metal pipe (CMP) and two 48-in (1.22 m) steel pipes. The cement deep soil mixing method of Cutter Soil Mixing (CSM) has been used to install the wall.  The contract documents stipulated the use of jet grouting for all pipe connections.  The large diameter and the deteriorated state of the CMP caused the contractor question whether it would be feasible to meet strict contract requirements for the interface utilizing jet grouting methods. The contractor prepared a value engineering cost proposal (VECP) to avoid jetting around the CMP. The proposal included an excavation shored using sheet piling and soldier piling, partial removal of the CMP, jet grouting below the CMP, reconnection of the CMP, backfilling with controlled low strength material (CLSM), jet grouting around the steel pipes and finally CSM tie-ins into the CSLM block and jet grout cutoff wall. The paper introduces the project, the existing conditions, the geotechnical site conditions and the requirements specified by USACE.  It describes the pursued approach, the equipment used, and auxiliary measures needed to facilitate the approach.  Strength and permeability results are presented. The paper also discusses challenges encountered and related lessons learned.

Oct 7, 2024

By Jonathan Ernst, John Regan, Leo Hart

Originally built in 1856, the existing bridge carries 5 railroad tracks servicing MNRR and AMTRAK and spanned over Atlantic Street in Stamford, CT providing two (2) lanes of traffic beneath the bridge.  Replacement of the bridge was driven by several factors including age, traffic improvements to widen the narrow underpass to service 5 lanes of traffic and increase headroom beneath the bridge to reduce restrictions on larger vehicular traffic.  The proposed pile supported bridge abutments were designed to be constructed while keeping all 5 railroad tracks in service, creating a need for individual jumpspan girder systems beneath each track.  A temporary excavation support system (SOE) design was included in the Contract  and consisted of drilled H-piles soldier piles and bracing with bolted connections.  GTR re-designed the SOE system to accommodate low headroom restrictions and constructability issues associated with track outages and site logistics.  Several key factors were to be considered for the SOE system: (1) headroom restrictions beneath catenary systems, (2) train axial, lateral, braking and traction forces, (3) headroom during pile cap construction, (4) integrating the SOE system to accept the “jump span” bridge components, and (5) Phased construction considerations.  To address these factors, GTR designed an SOE employing drilled micropile load bearing soldier piles with internal bracing to tunnel beneath the active railroad traffic.  This SOE scheme was successfully installed in low headroom conditions beneath existing  catenary lines in five (5) phases and included an innovative pre-fabricated bearing connection “top hat” to accept the jump span bridge.  Each phase of work was successfully installed and completed to support each active railroad track in five - 9-day outages. To achieve the required excavation support, a detailed phasing plan was required to support each adjacent track as subsequent jump span bridges were installed.  Although tedious excavation and bracing installation process was required, supporting the railroads required a robust system to ensure the safety of the workers and rail traffic alike.  After the SOE and jump span bridges were installed, the abutment foundations were constructed beneath the jump span bridges and between the SOE’s. Careful analysis and planning allowed for the creation of an accurate and precise system to support the axial and lateral train pressures while performing the required construction under the rail traffic.  This paper presents a unique case study of the “tunneling” beneath active railroad tracks utilizing a temporary support of excavation system to construct proposed pile supported abutments.

Oct 7, 2024

By Jerry Dimaggio, Ahmad A. Alhasan

With the increased vulnerability of transportation infrastructure to extreme events, resilience of transportation and infrastructure assets has become more critical. The term geotechnical asset applies to all infrastructure features constructed on, in, or of soil and rock. Depending on a specific application, a “geotechnical asset” may serve as a foundation of an asset, the asset itself, or both. This extent and variability of type (walls, slopes and structural foundations) makes them the most critical and challenging assets to manage and maintain. Moreover, geotechnical assets are vulnerable because of the number of internal asset variables and their susceptibility to accelerated moisture, erosion, and environment-related changes, which directly or indirectly impact the asset performance. This paper discusses the workflow and components of a recently developed resilience-based design framework of geotechnical assets. The core concept in Resilience-Based Design is to model the asset performance over time including possible repeated extreme events. These events result in accumulated progressive damage and accelerate the deterioration of the asset leading to progress serviceability or strength failure. The framework focuses on capturing the impacts of damage on the assets performance and incorporating preventive and corrective maintenance during the asset service life. The Resilience-Based Design (RBD) framework was then contrasted to the Allowable Stress Design (ASD) and Load and Resistance Factor Design (LRFD) frameworks in a significant case study of a soil slope stabilized using anchored drilled shafts. The slope was monitored over an extended period of time to capture the creep deformations of the stabilized slope. The design procedure will model multiple flood events using weather models developed for the area. Following the detailed case study example of the framework, the paper discusses the needs and procedures to implement the framework for a wide range of applications.

Oct 7, 2024

By Karla Myers, Howard Perko

Foundation designs utilizing helical pile groups are increasingly widespread in the electric power utility industry.  Yet the application of these systems lacks uniformity and knowledge gaps may exist. Recently, a body of codes and practice documents have been prepared by DFI and ASCE subcommittees regarding standard practice for electric power transmission structures design.  These codes and standards are discussed as they apply to helical pile groups.  With a better understanding of how the codes apply to these foundation types, engineers and designers can more confidently and adeptly specify and bid from a broader range of deep foundation options. Design of electric power transmission structures is most challenging at angles, water crossings, and dead ends.  These structures often are characterized by large overturning moments. This presentation will cover simple hand calculations for estimating the distribution of pile reactions from ground line tower moments.  Then, pile groups modeling using Ensoft® Group will also be covered in depth and with specific design examples from real case histories.  Design considerations for sizing of individual piles and key differences between pile design for building structures and pile design for power transmission towers and applicable codes and standards will be discussed.  Preliminary findings from field measurements performed on existing helical pile group supported structures, if available, may be included as they relate to validation of models.

Oct 7, 2024

By Seth Robertson

Instrumented static load testing is an effective means for assessing load-transfer characteristics of augered cast‑in‑place piles under static axial load. Strain gauges are typically instrumented on the steel reinforcement at specific locations along the pile’s embedded length for determining geotechnical resisting forces in side-shear and end-bearing. Conversion of strain to internal force at each gauge level can be complicated, requiring critical assessment of the pile properties and potential strain-dependent behavior. Current codes and standards provide recommendations for approximating these necessary pile properties, although these methods may not routinely yield realistic interpretation of measured strains. Non-linear rigidity may be exhibited over a static load test duration and there remains limited published methods for determining load-distribution characteristic under these conditions. Through measuring embedded strain and uniaxial stress simultaneously, the pile’s strain-dependent rigidity can be directly determined, thus minimizing uncertainty in the analytical process. While not commonly implemented in standard load test practices, stressmeters have been installed adjacent to strain gauges for this reason. A case study is presented where stressmeters were specially adapted for installation on augered cast-in-place piles on a bi‑directional static load test program. Based solely on the measured strains, it was realized that a non-linear rigidity would be required for properly converting strains to internal forces. The uniaxial stresses determined from the stressmeter measurements provided valuable insight in the pile material response to applied loads, ultimately reducing to a non-linear piecewise function of rigidity versus strain. Derivation of this non-linear piecewise function and methodology for computing internal forces are addressed. Comparisons of the non‑linear rigidity function to alternative rigidity (linear and non-linear) determination methods are presented. Recommendations for improving instrumented static load tests are summarized, primarily focusing on prospects and interpretation of embedded stressmeter measurements in top-down and bi‑directional static load tests.

Oct 7, 2024

By Dominik Gächter, Wojciech Szczepinski, Jakub Bieszczad

Increased requirements for rail transport north of Oslo have forced Norwegian Authorities to invest in the development of double-track rail to decrease traveling time and increase the frequency of the rail service. Part of this development is Tangenvika Bridge which is built on the largest lake and drinking water reservoir in Norway (Mjøsa). Once completed, it will be the longest railway bridge in Norway. The foundation design consists of drilled and driven composite piles. All the works are performed on water and because of its depth, all piles are installed from floating container pontoons instead of jack-up barges. In order to meet the strict steel quality requirements of composite piles, all piles are welded on land in a controlled environment and then transferred onto the transfer pontoons on water. Close to shores, due to the local presence of sensitive soils and the risk of underwater landslides, a total of 78 drilled piles (1016mm) are executed using the reverse circulation method (RC). All piles are drilled 2m into bedrock using a fully integrated ring bit system. In the deepest parts of the lake, a total of 60 driven piles (1430mm) are installed using 350kJ hydrohammer. The bottom of the piles are finished with a closed-ended pile tip, which is the most popular driven pile tip in Norway. All drilled and driven piles are installed in single lengths of up to 85m and net weight of 102t at 1:5 inclination. The lifting process of the piles on the water provides significant challenges for which a combination of 400t crane, 2 transfer pontoons, and a tugboat is used to provide a safe execution method.

Oct 7, 2024

By Ramin Motamed, Reza Mohammadi

Finite element methods play a crucial role in analyzing dynamic responses within soil-foundation-structural systems during earthquakes. The validation of these models using seismic recordings is paramount for their application in the seismic design of foundations. This paper focuses on the refinement and validation of finite element models developed to study the response of drilled shafts at the Hayward-I580/238 bridge in California. The research methodology employs a two-step finite element modeling approach. In the initial phase, a free-field soil model of the site was developed in a two-dimensional model with OpenSees. Subsequently, a drilled shaft with an elastic section was modeled to investigate the response of the deep foundation to earthquake motions. However, acknowledging that these assumptions may not fully represent actual conditions, a three-dimensional free-field model of the bridge site was developed using OpenSees software in this study. Additionally, an inelastic section model for one of the bridge's drilled shaft was introduced to better capture the shaft's response under seismic forces. Given the relatively weak ground motions recorded by the accelerometers at the Hayward-I580/238 bridge, hypothetical earthquake scenarios were generated to depict the nonlinear response of the model. The available recorded motions were used to fit the target design spectrum at the Hayward-I580/238 bridge following AASHTO-2009. Subsequently, the shaft's reaction was analyzed under seismic forces, examining various parameters such as displacements and reaction forces. The results highlight the impact of the introduced modifications on the accuracy of the finite element models under both weak and strong earthquakes. In conclusion, the enhanced models not only contribute to monitoring drilled shaft behavior during seismic events but also establish a robust framework for future seismic designs of drilled shafts, showcasing the benefits of OpenSees in seismic design of deep foundations. Keywords: deep foundation, drilled shaft, OpenSees, soil-foundation interaction, seismic design

Oct 7, 2024

By Mark Wade

This presents an overview of the successful construction of a large diameter using trenchless technologies for renewal in Casper, a region with few large-scale projects. This project preserved and enhanced the City's aging wastewater infrastructure for an additional 100+ years. The pipeline, known as the North Platte Sanitary Sewer Interceptor (NPSSI) represents a nine-mile conveyance system that was initially constructed in four phases between 1980 and 1983 as part of a wastewater regionalization effort in the Casper metropolitan service area. The pipe material for the interceptor was unlined reinforced concrete pipe (RCP). Due to elevated levels of H2S within the pipeline, associated sulfuric acid formation became problematic along the entire interceptor alignment, causing serious deterioration of the NPSSI. The project team of CEPI, BlueWater, and Jacobs utilized a series of internal inspections and investigations of the entire interceptor over a three-year period to assess its condition and requirements for rehabilitation. This led to the first phase of strategic rehabilitation utilizing cured-in-place pipeline (CIPP) by Aegion/Insituform. Construction of the most critical portions of the NPSSI began in mid-2022 and was completed in early 2023. The project scope consisted of 7,600’ of 48-54” pipe rehabilitation along with numerous deep-bury point repairs, junction structures, river siphons, and inlet/outlet structures. Despite record cold winter weather and numerous site challenges encountered, Insituform Technologies delivered the project to the City of Casper with only a single time extension. The total cost of the project was below the original contracted amount, or $8.1M. The Casper NPSSI demonstrates who the successful renewal of a deteriorating wastewater interceptor within a stream-sensitive aquafer can be done using trenchless renewal in the best way possible. Added value was provided from the collaboration by all stakeholders, careful planning, and executing innovative technologies, to achieve an outcome beyond expectation.

Oct 7, 2024

By Tajebe Bezabih, Tonya Sanders Thach, David Sinkhonde, Samia Kirchner, Hunter James, Derrick Mirindi

With the increasing demand for wood driven by population growth and urbanization, this study explores the potential of three-layer particleboards reinforced with waste fibers as a sustainable and eco-friendly alternative in building material technology. It focuses on various waste fibers such as sisal, bagasse, leather shavings, and waste papers, assessing their impact on the structural properties of particleboards. The research thoroughly evaluates key mechanical properties such as the modulus of rupture (MOR) and modulus of elasticity (MOE), as well as essential physical properties like water absorption (WA) and thickness swelling (TS). This investigation delves into the innovative use of organic and natural bio-waste particulates as reinforcing agents in polymer composites, specifically examining their role in enhancing particleboard characteristics. A significant finding of this study is that the enhanced particleboards not only meet, but sometimes exceed, the minimum standards set by various international guidelines for general purposes. This indicates that it is feasible to replace traditional wood fibers with certain organic waste materials while maintaining or even improving the performance of conventional particleboards. This advancement is particularly relevant to the construction industry, as it suggests that these improved particleboards can be effectively used as sustainable structural materials. By utilizing waste fibers, it not only aligns with global sustainability goals but also provides a practical solution for waste management across multiple industries. Consequently, this research represents a significant step forward in the development of building materials that support eco-friendly construction practices and contribute to the circular economy.

Oct 7, 2024

By Francisco Humire

Contemporary design criteria for ground improvement supporting structures frequently specify a maximum post-liquefaction reconsolidation settlement value. Typically, those settlement values are evaluated using methods developed to represent free field conditions in the absence of ground improvement. Centrifuge and full-scale field tests have shown that arrays of dense gravel columns reinforce the ground leading to a reduction of post-liquefaction settlements relative to free field values. Therefore, free field settlement estimations that do not account for the vertical reinforcement effects provided by columnar ground improvements lead to conservative estimates of post-liquefaction settlements. Gingery (2019) proposed a constitutive model able to capture the development of post-liquefaction volumetric deformations and presented its implementation in a finite difference numerical model. The model proposed by Gingery (2019) has the advantage over more simplified approaches in that it more rigorously captures many of the physical processes including porewater pressure dissipation, gradual regain of soil stiffness and strength, downdrag, and stress redistribution. The objective of this work is to further validate the constitutive model proposed by Gingery (2019) and investigate the post-liquefaction settlement reduction due to vertical reinforcement effects for different subsurface profiles. This is done by (1) validating the constitutive model against more recent centrifuge and full-scale field tests, and (2) quantifying the post-liquefaction settlement reduction that is attributable to vertical reinforcement effects for different site conditions. Our simulations show a reduction of 15 to 20% of post-liquefaction settlements relative to free field values when considering vertical reinforcement effects.

Oct 7, 2024

By Joseph Seibold, Kavin Khatri, Siobhan O'Reilly-Shah, Neel Neelakantan

San Francisco’s New Headworks Facility Project consists of the design and construction of a state-of-the-art Headworks Facility designed to treat up to 250 million gallons of wastewater a day. The site is located in the Bayview District of San Francisco, California and is subject to various geohazards, including liquefiable artificial fill, compressible Bay Mud, multiple aquifers (including a pressurized aquifer), and high seismicity. To mitigate these hazards, and to accommodate the anticipated structural load demands, the New Headworks Facility structures were designed to be supported on large diameter drilled shafts. Bi-directional load tests (BDLTs) were designed and carried out to calibrate the analysis and confirm the design. During pre-production construction, two 36-inch-diameter drilled shafts approximately 125 feet long were installed at the project site. Each drilled shaft was instrumented with a bi-directional load cell, Linear Vibrating Wire Displacement Transducers, and eight strain gauges at select locations. The BDLTs were carried out after shaft installation. With careful consideration of the geotechnical conditions, the upward and downward displacement of the shaft segments above and below the bi-directional load cell mobilized at about the same time, allowing for significant data acquisition that resulted optimization for the foundation design. Through the successful implementation of a BDLT program, the drilled shaft lengths were able to be reduced significantly, resulting in substantial cost savings to the San Francisco Public Utilities Commission (SFPUC). This paper presents a discussion of the BLDT program performed for the New Headworks Facility Project, and how BDLT can be implemented as an effective method for estimating capacities on large-scale public infrastructure projects. Keywords: Bi-directional load testing, load cell, drilled shafts

Oct 7, 2024

By Scott Lakes

In recent years, Southeast Florida water agencies have been collaborating to develop a regional water supply that is sustainable and affordable. The C-51 drainage canal was selected as a leading candidate for the construction of a water reservoir – named the C-51 Reservoir – to store raw water for future use. The reservoir will capture storm water that is currently lost to the Lake Worth Lagoon estuary for storage. Phase One, recently completed, is estimated to store 14,000 acre-feet and supply 35 million gallons per day (MGD) of raw water to participating utilities. In addition to sustainable water storage and supply, the C-51 Reservoir Project will reduce excess freshwater discharges to the brackish Lake Worth Lagoon and improve water quality. The reservoir would also serve to assist with flood control and Everglades restoration efforts The reservoir design includes a cutoff wall that runs the entire length of the embankment’s axis. The cutoff wall largely consists of a minimum 2.5-foot-wide soil-bentonite (SB) wall with a small section of a soil-cement-bentonite (SCB) wall where twin 96-inch diameter conveyance pipes for the gated control structure cross the cutoff wall alignment. The total length of the cutoff wall is about 20,400 feet and extends through a limestone stratum into underlying sands with a total depth of about 50 feet. The cutoff wall ties into an RCC embankment. This paper provides the approach to construction, quality, and lessons learned from the cutoff wall construction. Details and issues with the cutoff wall tie in are described. Keywords: cutoff wall, soil-bentonite

Oct 7, 2024

By Daniel Escobar, Tom Szynakiewicz

The City of Park City recently undertook a renovation of the initial 400 ft of the historic Spiro Tunnel.  The Spiro Tunnel is a historic mining tunnel along active ski lifts and ski slopes and speaks to the local mining history of the region.  The tunnel is at least 14,000 ft deep and once it was decommissioned for mining purposes, served as a novelty chair lift in the ’60s, bringing guests up the mountain on what came to be known as the Skier Subway, a 45-minute ride through the tunnel ending at what is today’s Thaynes Vertical Shaft.  The tunnel produces between 4,000 and 10,000 gallons of water per minute which is collected within the first 400 ft of the tunnel and flows under gravity to the Park City water treatment plant.  It is estimated that the city gets approximately 30% of its municipal water supply from this source.  The stabilization of the initial part of the tunnel included the deconstruction and removing of existing steel and timber sets in very fractured, blocky and angled rock-plane conditions followed by intensive bolting and shotcreting.  The project was completed by replacing the two under-foot 24” water pipelines that ran at the base of the tunnel followed by the replacement of the rail ties and reestablishment of rail that runs inside the tunnel and provides a means of locomotion for maintenance and inspection.  The project also involved extensive slope cut-back and stabilization at the portal and the installation of an architectural facade.  The authors will discuss the overall project implementation including design and construction.

Oct 7, 2024

By Grace Keller, Jay Jackson, Patrick Allen, Scott Lakes

Dam construction and remediation projects generate vast quantities of data. All information must be meticulously tracked, analyzed, catalogued, and submitted to the proper stakeholders to ensure safe construction, compliance with design intent, and efficient execution of the work. Traditional data collection involves hundreds or even thousands of hand-written records and checklists, which must be deciphered and manually digitized to verify work outcomes. This process is time-consuming and leaves much room for error. To maximize quality and efficiency while minimizing errors, we deployed a robust Data Management Program. By utilizing digital tools and cloud-based automation, we optimized the Quality Assurance program on the Gross Reservoir Expansion (GRE) Project. The GRE project is a large-scale dam raise located near Denver, Colorado, designed to increase the capacity of Gross Reservoir by raising the existing dam 131 ft using Roller Compacted Concrete (RCC). Given the complex nature of the project, extensive data management and post-processing were required to ensure quality construction. We eliminated the need for paper records by implementing source-to-source data collection. Contractor data was exported in raw form and automatically collected via cloud-based automation. We also built customized mobile applications for inspections, which sends checklist results directly to a cloud database. Data visualization occurs in real-time, and interactive dashboards track status and automatically reflect the updated database, allowing stakeholders to interact with the data to gain insights. Document generation and distribution were also automated, streamlining reporting and filing processes and directly impacting regulatory site audits. This paper will expand on these tools and solutions to provide greater insight on their purpose, use, and execution and illustrate the benefits of an efficient data management program on large-scale dam projects.

Oct 7, 2024

By Katerina Ziotopoulou, Martin Yossifov, Jim Gingery, Katherine Cheng

Soil mixing is an in-situ soil treatment method that consists of mixing cementitious binders with in-situ soil to create soilcrete. The success of this treatment often relies on the value of the Unconfined Compressive Strength (UCS) of the soilcrete after a given curing time. Estimating the UCS can be challenging because numerous factors influence the results, including soil type, soil moisture content, binder content, soil chemistry, soil heterogeneity, and mixing means and methods. In current North American design-build practice, pre-construction design UCS values are typically estimated qualitatively based on a contractor’s experience. Existing correlations may not be suitable for current applications because of recent advances in deep mixing equipment and methodologies. There is a need for more rational and quantitative estimates of UCS for use in pre-construction design analyses.  This paper will explore the intersection of Machine Learning (ML) with geotechnical engineering and soilcrete applications. A database of soilcrete UCS and site/soil/means/methods metadata is compiled from recent Keller projects and leveraged to explore UCS prediction with advanced ML regression techniques. From this ML exploration, a blueprint of how to scaffold, feature engineer, and prepare soilcrete data for various ML techniques will be created. However, many ML models sacrifice explainability for higher accuracies. To achieve insights from ML models, Explainable ML will be applied to the ML models to explain variable importances. Explainable ML can reveal complex patterns and interactions in the model variables, along with the relative importance of each variable’s contributions to the final UCS value. The insights received from the Explainable ML model can then be further pursued in traditional geotechnical research approaches to expand soil mixing knowledge.

Oct 7, 2024

By Thomas Fiala, Derrick Speakman

Green Infrastructure Partners (GIP) is an experienced specialty contractor who installs deep foundation and excavation shoring.  The last 50 plus years has given us a unique perspective by witnessing firsthand the evolution of deep foundation and shoring works across Canada, but specifically in the province of Ontario and the city of Toronto. Toronto is Canada’s largest city, with the population doubling over the past forty years. The volume and complexity of construction projects has kept pace with this rapid urban growth. In this paper, we explore the massive increases in construction complexity by delving into the past half-century of archives of a Toronto deep foundations contractor. Fifty years ago, two to three levels of underground parking with driven pile foundations was considered a complex project. Today, Toronto sees the construction of basements eight parking levels deep, secant pile headwalls upwards of 60 m (200 feet) deep, and drilled shafts to even greater depths. Projects sites in Toronto have also increased in complexity over the years, with more projects of greater depth being built on less desirable sites such as in the infilled Lake Ontario waterfront neighbourhood. As construction complexity has increased, equipment and monitoring technology has also improved over the years as tighter movement limitations on construction have become the norm, especially in infrastructure projects. We will explore the local philosophy of shoring construction, including how it has evolved over the years to suit the continuously more complex projects. An emphasis will be placed on deep secant walls which have served as cutoff walls up to 60m deep and excavation support over 30m (100 feet) deep. We will use several historical and modern case study examples to illustrate this chronicle as Toronto contractors evolved over the years to be leaders in installing these deep foundations and excavation shoring for these unceasingly more complicated and risky projects. 

Oct 7, 2024