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By Leszek Hoser

Polycrystalline oxide superconductors that have the perovskite structure, that are oxygen deficient, and that have compositions based. on the so-called. 1-2-3 (YBa2Cu3O7) compound, were investigated.. The materials exhibit a high critical transition to superconductivity at temperatures near 90oK. It was determined that maintaining the oxygen content within the correct range in connection with an appropriate amount of CU ions in the crystal lattice leads to high-critical temperature (Tc:) superconducting properties. High-Tc: superconductors with a critical temperature in the range of 100°K were developed. Further investigations, based. on the theoretical examinations of the origin of superconductivity, have been performed and are discussed..

Jan 1, 1989

By D. J. Wang

Based on the thermodynamic arid kinectic aspects, the vaccum distillation processes for the separation and recovery of metals from wastes are analyzed. As to the separation criteria, The separation coefficient and equilibrium composition relation between vapor phase and liquid phase are the bases of recovery of metals by vacuum distillation, The vaporization rates and condensation mechanisms are also discussed. Some experimental results which deal with metals-containing wastes are described and the performances of a new kind of horizontal vacuum furnace are introduced, which demonstrate that , vacuum distillation may be a prospective technique for circulation and regeneration of some non-ferrous metals from industrial wastes.

Jan 1, 1996

By H. L. Ludtke

Microlaminate composites were fabricated by electron-beam physical vapor deposition. The microlaminates consisted of five layers, each 2 to 4 pm thick, and were composed of either pure metal layers (Cu-Ag), or alternated between metal and intermetallic layers (Nb(Al)- Nb3Al). The microlaminates were heat treated in an Ar atmosphere for 2 to 12 hours, at temperatures of 600°C for the Cu-Ag and 1000°C to 1200°C for the Nb(Al)-NbsAl. Microlaminates were examined after deposition and after heat treatment by scanning electron microscopy and energy dispersive x-ray spectrometry. The effects of heat treatment on the morphological stability of these composites will be described.

Jan 1, 1999

By Milan Lj. Stamatovic

The hydrometallurgical recovery of zinc from recycled blast furnace dust from a steel plant (Smederevo Metallurgical Company, Yugoslavia) was investigated. The dust contained 22% Fe, 17% Zn and 0.2% Pb. X-Ray diffractometry showed that the main components were hematite and magnetite, in combination with zinc oxide. Individual particles were generally spherical and ranged in size from 10 to 150 microns; 63% were less than 33 microns in diameter. An effective hydrometallurgical approach proved to be by caustic leaching and electrowinning. Recovery of zinc in the form of zinc powder was over 90%; this material can be used for the cementation of impurities in the conventional hydrometallurgical process for zinc production.

Jan 1, 1994

By Mingmei Zhu, Lang Hu, Yu Wang, Hongpo Wang, Congjing Zhang

Magnetic field has a great effect on the crystallization behavior of mold flux and properties of the flux film between mold and strand, on which the surface quality of strand was deeply depended in continuous casting process. Therefore, studying the change law of the crystallization properties of mold flux in magnetic field is of great significant. In the present work, based on intensity of the applied magnetic field with the range from 0mT to 60mT, the crystallization ratio, crystal size and mineralogical phases of the flux film were discussed. The results show that crystallization ratio increases with the increasing magnetic field intensity, and the crystal size becomes bigger at the same time. The magnetic field promotes the crystallization ratio and growth speed of the crystallized grains of mold flux. However, magnetic field doesn’t change types of the mineralogical phases.

Jan 1, 2015

By Peter M. DiGiacomo

In situ leaching technology requires information about how injected fluids flow in the rock in relation to the localization of the valuable minerals to be leached. In oxidative leaching of sulfide copper ores, flow channels can be determined by the observation of residual iron oxides. In contrast oxide copper ores do not leave a detectable residue after leaching. Method is developed that allows a selective labeling of the leach residue with fluorescent compounds. The fluorescent zones can be detected in corings after the leaching operation.

Jan 1, 1981

By Michael J. Virnig

The formation of crud is a normal part of operating a solvent extraction circuit for the recovery of copper. It periodically must be removed from the circuit. This results in significant costs in terms of manpower, downtime, and loss of circuit organic. Field studies have been carried out that show that the presence of a thermodynamic modifier in the organic phase contributes to crud formation. In an effort to better understand what factors contribute to crud formation, laboratory studies involving competitive adsorption studies with model solids have been carried out. The results of these laboratory studies will be integrated with the results of the field studies to present a better understanding of crud formation.

Jan 1, 1999

By Yuanbo Zhang, Yingming Chen, Zijian Su, Bingbing Liu, Jun Chen

Iron, tin-bearing tailings is a kind of hazardous solid waste generated from cassiterite dressing operation. It is difficult to utilize the tailings by present mineral processing methods due to the complex dissemination characteristics. In this study, a process of gas-based magnetizing roasting followed by magnetic separation was studied for separating and recovering iron from the tailings. The effects of roasting and magnetic separation parameters on the recovery of iron were systematically investigated. The optimum parameters were proposed as follows: CO/(CO+CO2) content of 5%, roasting temperature of 850 C, roasting time of 60 min, grinding particle size of 90% less than 45 μm and magnetic field intensity of 800 Gs. Under these conditions, the magnetic concentrate containing 68.5% Fe and 0.06% Sn was achieved, which can be used as high-quality raw materials for direct reduction iron production.

Jan 1, 2016

By Lucas Lopes da Costa

Bamboo fibers were characterized in terms of diameter distribution and tensile properties. Polyester matrix composites reinforced with these fibers were investigated for their flexural mechanical behavior. Specimens with up to 30% in volume of continuous and aligned bamboo fiber composites were bend-tested until fracture. The results showed an improvement in the composite strength and stiffness with the amount of bamboo fiber. A microstructure analysis by scanning electron microscopy revealed a reasonable adhesion between the fiber and the polyester matrix which justifies the improved mechanical properties of the composites.

Jan 1, 2010

By L. Béjar-Gómez

The aim of this research work is to study and characterize precipitates in structural microalloyed steel by transmission electron microscopy and analysis by high resolution (HRTEM). Microalloyed steel with titanium was produced by casting in an electrical induction oven of 25 Kg. capacity. Carbon content in steel was less than 0.1 % and titanium content of 0.04%. Steel was processed thermomechanically; reheated to 1250ºC and hot rolled on a laboratory mill to a 13.0 mm thick plate with a finish rolling temperature of 900ºC and thickness reduction of 80%. Analysis by High Resolution Transmission Electron Microscopy (HRTEM) identified precipitates in the steel; type and morphology. Energy Dispersive Spectroscopy (EDS) analysis was applied to obtain the chemical composition of precipitates and the matrix. STEM-EDS analysis was also applied to obtain the element profile of precipitates. The results showed the presence of carbonitride precipitates of titanium, Ti (CN), with a circular morphology and size of 10 nm and less.

Jan 1, 2006

By Michael Stelter

Lead alloys are a typical material for anodes in technical electrowinning processes. The life time of those anodes differs from 2 years to more than 5 years in tankhouse practice depending on the type of alloy, the mechanical damaging and last but not least the chemical corrosion in the electrolyte. Different types of alloys, such as PbSb, PbCa, PbAg, PbSnCa or PbAgCa have been developed and used in the past, their rate of corrosion being more or less a philosophic discussion. Comparable investigations on the corrosion behavior in dependence of the concentrations of alloying metals, the grain structure and the mechanical and thermal treatment during production have not been conducted before. In the last years the Institute for Nonferrous Metallurgy and Purest Materials of the TU Bergakademie Freiberg investigated the corrosion behavior of the typical lead alloys for metal electrowinning under comparable conditions. Correlations between different alloys, mechanical treatments like rolling or thermal treatment like annealing to the rate of corrosion were made, leading to the conclusion that grain structure and grain size are of eminent importance for the rate of corrosion in technical electrolytes. From these results new and optimized lead alloy anodes can be produced with an increase in life time of the factor 3 ? 5. The optimized lifetime in terms of corrosion stability can not protect from mechanical damaging in tankhouse practice, but with a careful practice the increase in lifetime can save a lot of money and problems.

Jan 1, 2006

By Yusuke Kimura, Ken-ichi Yamaguchi

"Secondary materials have long been processed at the S-furnace of the Mitsubishi continuous copper smelting and converting process at Naoshima Smelter and Refinery. Intensive recycling in the recent years has formed concerns that impurities in the secondary materials may cause drastic changes in the chemical properties of the CL-slag, which is separated from matte in the smelting stage. Among various impurities included in secondary materials, the authors have studied the influences of sodium oxides in the CL-slag because the behavior of sodium oxide has scarcely been studied with respect to the copper smelting slag. The examinations have been applied experimentally on the distribution between slag and matte of arsenic whose acidic characteristics suggest strong affinity to sodium-oxide of basic characteristics in silicate melts. The results have been discussed by thermodynamic evaluations and the results of pyro-tests at the commercial furnace.IntroductionAt Naoshima Smelter and Refinery, the existing line of the Mitsubishi continuous copper smelting and converting process has been operated since 1991. The Mitsubishi Process consists of three furnaces namely the S-, CL- and C-furnace as shown in Figure 1. In the S-furnace, copper concentrate and powdery secondary materials (scraps, sludges, etc) are charged through the top lances with oxygen enriched air. The other secondary materials of lumpy shapes are charged through the chute installed on the furnace roof. Charged materials are smelted by the reaction heat in accordance with the oxidization of copper concentrate. The mixed melt of matte and slag overflows through the launder into the CL-furnace, where the melt is separated into slag and matte by the difference of their specific gravity. Matte is siphoned out and sent to the C-furnace and converted to blister copper continuously. The CL-slag overflows continuously through the slag outlet to be water-granulated. Granulated slag is sold as a raw material used for the cement production and so on. Various secondary materials have been processed at the S-furnace of Naoshima Smelter and Refinery. Intensive recycling in the recent years has formed concerns that the chemical properties of the CL-slag may change drastically due to impurities originating from secondary materials. Among various impurities included in secondary materials, the authors have studied the influence of sodium oxide in the CL-slag because the impact of sodium oxide has scarcely been studied with respect to the copper smelting slag. The examinations have been applied experimentally on the distribution between slag and matte of arsenic whose acidic characteristics suggest strong affinity to sodium-oxide of basic characteristics in silicate melts."

Jan 1, 2012

By Harovel G. Wheat

It has been shown that the incorporation of fly ash into concrete as a replacement for part of the cement can be beneficial. In some cases, the strength of the concrete can be increased and the permeability can be decreased. This latter property can lead to a reduction in the migration and/or penetration of aggressive species into reinforced concrete. Some of these species, such as chlorides from deicing salts or marine environments, can subsequently result in accelerated corrosion of the steel reinforcement, a loss of the protection provided by the passive film on steel, and a loss of structural integrity of the concrete. Care has to be taken so that the appropriate compositions of the components of the fly ash are utilized in order to ensure maximum benefit to the concrete structures. This will be discussed as it relates to fly ash generation and treatment.

Jan 1, 2002

By Jiangtao Li, Zhongwei Zhao, Xingyu Chen, Xuheng Liu

In order to produce good quality ammonium paratungstate, Sn needs be removed efficiently from the tungstate processing solution. The nascent hydrous ferric oxide has excellent adsorption ability and is often used as an adsorbent to remove metal ions from aqueous solution. In this paper, nascent hydrous ferric oxide is used to remove Sn from tungstate solution. Through experimental, the effects of pH value, reagent amount of adsorbent, reaction temperature and reaction time on the Sn removal are investigated. The study shows that 98% of Sn can be removed effectively from sodium tungstate solution and only 2% of W is lost during process under the conditions of pH 9~12, reagent amount of Fe addition 40 times Sn amount, reaction time 30min and room temperature. As the Fe addition reaches 90 times of Sn concentration in the ammonium tungstate solution, 99% of Sn is removed and APT with zero level purity national standard is obtained.

Jan 1, 2014

By T. H. Jeffers

The U.S. Bureau of Mines' Salt Lake City Research Center. has developed porous polymeric beads containing immobilized non-living biological materials for extracting metal contaminants? from wastewater&. Immobilized biological materials include peat moss, algae, biological polymers, and other materials that demonstrate high .affinities for heavy metals. The beads, designated as BIO-FIX beads, have distinct advantages over traditional methods of utilizing biological materials in that they have excellent handling characteristics . and can be used in conventional processing equipment or low-maintenance systems.. Toxic metals such as copper, cadmium, zinc, lead, and mercury are several of the many heavy metals effectively removed from mine wastewater& using B'IO"FIX beads. Continuous cyclic testing indicated that the beads continued to produce treated effluents which met National Drinking Water Standards (NDIJS) after 175 loading-elution cycles, Adsorbed metals were removed from the beads using dilute ?mineral .acids. In many cases" the extracted metals were further concentrated to enable processors to reclaim the metals, thus minimizing the generation of a hazardous sludge. Tests indicated that use of the beads in a low-maintenance system was particularly effective for treating remote acid mine drainage waters? and small toxic seeps from hardrock mining districts ..

Jan 1, 1991

By Wenbo Luo, Jilai Xue, Tiepeng Li, Jun Zhu

Sodium silicate solutions for producing silica have been ultrasound treated to enhance the precipitation process in laboratory scale. Higher precipitation rate was found with ultrasound treated solutions than those without ultrasound. The obtained SiO2 powder products were characterized using XRD, SEM, BET and laser particle size analyzer. The particle size distribution and the specific surface area of the powder products varied with the power input level and the processing time of the ultrasonic treatment. The results indicate that the efficiency of the precipitation process can be improved optimally when the ultrasound is conducted into the solutions before the nucleation stage.

Jan 1, 2015

By Mao Chen, Baojun Zhao, Xiangfeng Cheng, Zhixiang Cui, Leonel Contreras, Anh Nguyen

Smelting is an important process in copper production to produce matte and slag.The slag,containing about 1–12% Cu can be further processed to recover the copper contaminated, but recycle of the slag concentrate reduces overall productivity and efficiency of the operation. The best solution is to minimize the copper loss to the slag. The entrained matte droplets in copper smelting slag may originate from a few sources. The present study aims to investigate possible copper matte loss mechanisms by visualization of room temperature experiments and high-temperature examination. It is believed that the gas bubbles from the matte phase disperse the matte droplets into the slag causing entrained matte in slag. Analyses of quenched slags from industrial operation and laboratory experiments confirmed that matte droplets in the slag are extensively associated with the gas bubbles. Water model is used to simulate the procedure and the bubble behaviors at the liquid-liquid interface are observed experimentally with a high-speed camera.

Mar 1, 2017

By Peter K. Eriksson

Nanofiltration is very efficient in separating heavy metals from water solutions, even if they contain strong acids. Desalination System, Inc., has many years of experience in this area, and this paper deals with three different such cases. The first case deals with concentrating the heavy metals in the pregnant leach solution from a copper dump leaching site with a surplus water problem. The increased copper concentration in the pregnant leach solution increases the capacity of the following copper extraction stage. The nanofIltration permeate is polished with a biomass adsorption column to remove the small amounts of remaining heavy metals, before being discharged. This method eliminates sludge handling and disposal, which are quite costly with the alternative precipitation process. In the second case, a complicated precipitation method was used to remove heavy metals from the waste stream of a specialty metals manufacturer. Nanofiltration was installed to increase the metals concentration four times, which greatly simplified the precipitation process. The chemical consumption and sludge production decreased by more than 80 percent, and the labor cost decreased by 66 percent. In the third case, nanofiltration was used to purify waste sulfuric acid solutions containing heavy metals, to meet the specifications for technical grade acid. Sulfuric acid concentrations above 30 weight percent were successfully purified in a multiple pass membrane system.

Jan 1, 1996

By G. R. Adams, N. Y. Tang, N. Qiang

"Aluminum is the most important alloy addition to Zn baths for controlling the reaction kinetics between the steel substrate and molten Zn in continuous galvanizing operations. Due to the complexity of the Zn-Fe-Al ternary system, the measurement and control of effective bath Al remains a challenge for modem galvanizers. The successful development of Al sensors has made the real-time measurements of bath Al contents possible. To facilitate their application, a computer interface and a palm-size data logger have been developed by Cominco. Plant applications indicated that the sensor possessed sufficient accuracy for process monitoring and control. The working mechanism of the Al sensors and Cominco's development work is described, and the results of sensor applications are presented.IntroductionControl of bath Al content is critical in modem continuous galvanizing because it has a strong influence on coating structure and properties and the overall product quality. The control of effective bath Al content (Al in liquid solution) is particularly critical for galvannealing where a high bath Al content may lead to incomplete alloying during post annealing, and a low bath Al content may result in other operation problems, such as excessive bottom dross accumulation and difficulties in coating thickness control. The desirable accuracy of the Al control is within ±50 ppm of target levels. In principle, such an accuracy is achievable for modem chemical analysis facilities, such as atomic absorption photospectrometer (AAS) and induction-coupled plasma (ICP). However, a recent study carried out by the International Lead and Zinc Research Organization (ILZRO) indicated that such an accuracy is rarely achieved in the zinc and steel industries.(1)"

Jan 1, 1997

By F. Shen

Qualitative and quantitative results obtained during the physical modeling of the molten aluminum flow in a tundish using an aqueous system are presented. Surface tuft, free-surface powder and laser sheet visualization techniques were utilized for qualitative studies, whereas laser Doppler velocimetry was used to elucidate the 3-D flow regimes quantitatively. The results of the study are used for validation of the CFD codes, and to explore the effect of the alterations below the nozzle in order to: (1) decrease turbulence levels, and (2) collect the inclusions. Near the nozzle, the interaction of the impinging jet and the inclined walls gives rise to vortex structures. Downstream of the nozzle, two counter-rotating secondary cells diminish in strength. As flow turns through the bend, a separation region is created. The flow heading into the closed duct is seen to be nonsymmetric. A video tape highlighting the major findings is presented.

Jan 1, 1993