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By R. J. Dippenaar, W. H. Van Niekerk

The relationships between coal properties, the strength of coke, and the performance of a blast furnace were investigated by means of correlation studies, and a linear programming model was developed for the prediction of a coal blend based on these relationships. The unique feature of this approach is that it utilizes a knowledge of the minimum blast-furnace coke requirements, rather than the maximum attainable coke quality. The model predicts the least expensive coal blend that would still comply with the minimum coke-quality requirements of blast furnace. The study also confirms the existence of a relationship between the rank and caking parameters of coal, and the hot strength of coke. The effect of coke-oven operating parameters on coke quality is also discussed.

Jan 1, 1991

By M. J. U. T. Van Wijngaarden, R. J. Dippenaar, J. M. A. Geldenhuis

The successful application of solid electrolytes in electrochemical cells for high-temperature thermodynamic studies depends to a large extent on an accurate knowledge of the P. value of the electrolyte (the oxygen partial pressure at which the ionic conductivity and n-type electronic conductivity of the electrolyte are equal). Consequently, the P. value of an electrolyte must be determined prior to its use in electrochemical cells. This paper describes the successful application of a coulometric titration technique in the quantitative assessment of the P. values of a commercially available ytria-stabilized zirconia electrolyte that has been used extensively by local investigators. The experimentally determined P. values of the electrolyte are reported and compared with P. values reported in the literature for a similar electrolyte.

Jan 1, 1988

1. Book reviews ? Second International Conference on Hydrocyclones. Cranfield (Bedford, MK43 OAT, England), BHRA Fluid Engineering Centre, 1984. £33. Reviewer: R.P. King This volume contains the 28 papers presented at the Second International Conference on Hydrocyclones, which was held in Bath (England) in September 1984. The format and presentation of the papers are similar to those of the first volume in the series, and this volume con¬tinues the series as an authoritative account of much of the research work associated with hydrocyclones that is being undertaken throughout the world. The volume was produced from camera-ready copy supplied by the authors, but the quality of reproduction is very high and both text and figures are legible throughout the volume. Although most of the work reported deals with the hydrocyclone as a classification device, important sections are devoted to liquid-liquid separations and heavy¬medium separations.

Jan 1, 1985

By R. R. Mankowski, F. J. Cox

Experimental results are presented on the longitudinal atenuation of a kinetic shock wave traveling along a typical mine hoisting cable. Mathematical curve-fiting of the results established these losses to be exponential and tension-dependent. The reflection and power-transmission coeficients of a typical winding drum were also investigated. The degree of penetration of an incident stress wave onto the coil of cable wrapped round the drum is shown to be governed by a second-degree relationship, and is solely dependent on the acceleration of the cable at the cable-drum interface. Although the investigation is limited to the testing of a single hoisting cable, certain qualitative trends that were identified can be generalized and applied to other types of hoisting cable with diferent geometries, elastic properties, and instalations.

Jan 1, 1986

By R. N. Guest

The Tromp distribution curve was used in an evaluation of gravity separators treating a synthetic ore made up of silica and marker minerals of various relative densities. The results pinpoint differences in the concentration of particles of different sizes, and indicate how the grade of a concentrate is likely to vary with particle size. An increase in the feed rate increased the efficiency of the 'waterless' spiral concentrator that was tested, but the multiport spiral concentrator tested was more efficient. Both spiral concentrators were found to be more efficient than the pinched sluice and the shaking table that were tested. The method was found to be a useful way of evaluating gravity concentrators, but, for ease of analysis, care must be taken in the choice of marker minerals.

Jan 1, 1985

By J. A. L. Napier

An essential requirement for the planning of the global capacity of a mine is a knowledge of the functional relationship between the production level and the capital expenditure necessary to establish that level. An underlying mechanism connecting capital expenditure and mine production capacity is proposed in terms of a characteristic profile of the expenditure that both precedes and succeeds production expansion. By the assignment of a representative shape to this profile, the capital expenditure of individual mines can be modelled. The empirical values describing the characteristic profile are computed for a number of gold mines, and an attempt is made to explain variations in the model coefficients from mine to mine in terms of physical parameters such as shaft depth, shaft concentration, and average rate of depth increase during the life of the mine.

Jan 1, 1981

By G. W. Healy

The smelting of calcium carbide has always been plagued by eruptions, too often with serious injury y or loss of life. To find their causes, the author calculated an internal energy balance using 1992 data for CaC2 and CaO, and older data for the remaining items. The heat content of the charge, and that of the hot gases formed at the reduction temperature, showed that only a fraction of its heat content can be supplied by these gases. Laboratory data on the electrical resistivity of fine mixtures of coke and non-conductive solids were extrapolated to a commercial carbide charge, and then used to calculate the heat produced by current flowing through the mix from the electrode surface to the hearth, which, under favourable conditions, sufficed to bring the charge to 1900 K and higher, at which temperatures reduction could take place.

Jan 1, 1995

By D. D. Howat, J. van der Colf

Selected members of the slag system were reduced in graphite crucibles in an argon atmosphere, and the physicochemical properties of the reduced derivatives of the slags were determined in inert crucibles. It was found that slags having magnesium aluminium titanate as the primary phase before reduction underwent an increase in liquidus temperature, accompanied by a change in the primary phase. No analogous behaviour could be detected for the slags having perovskite as the initial primary crystallization product. In most instances, the viscosity of the melt passed through an initial minimum, followed by an increase as the reduction time was extended. Increased MgO/CaO ratio. basicity, titania content, and reduction temperature all served to accelerate thickening. During reduction, the electrical conductivity of the slags tended to rise relative to the value for the unreduced melt.

Jan 1, 1979

By M. B. Cortie

An account is given of the development of ferritic stainless steels since their discovery in the early years of this century. The alloys became very widely used in the 1950s, the market during that decade being driven strongly by a demand for automobile trim made of ferritic stainless steel. The production of ferritic stainless steel declined as a proportion of the total at the end of the 1950s as consumer preferences changed. However, the market is now growing strongly again, this time driven by a demand for oxidation-resistant alloys for motor-vehicle exhaust systems. The tonnages produced, applications, and market shares of the various alloys are discussed and compared. Trends in world stainless-steel production, product forms, technological development, and usage are examined.

Jan 1, 1993

By A. J. Jager, J. A. Ryder, M. U. Ozbay

This paper deals with procedures used for designing pillar systems in hard-rock tabular mines operating at shallow depths, typically less than 1000 m. A comprehensive review if current practice identifies four types if pillars, namely non-yield, yield, crush and barrier pillars, and the main principles for designing these pillars are outlined. It is shown that the current design methods for pillar systems in South Africa are mainly empirical, each mine developing its pillar-design methods based largely on practical experience. This results in varying pillar layouts, even between neighbouring mines, despite similarities in geology, and depth if mining. It is suggested that some current layouts may fall short if being the best as regards safety, the maximum safe extraction percentages, or flexibility in accommodating future mining scenarios in deeper or otherwise different geological conditions.

Jan 1, 1995

By S. Budavari

On the one-hundredth anniversary of the founding of the South African School of Mines, this paper presents a historical review of the tertiary mining education carried out by the School of Mines in Kimberley and the subsequent institutions in Johannesburg. In addition to recording and evaluating a century of mining education, it describes the current activities of the Department of Mining Engineering at the University of the Witwatersrand, which is believed to be the natural successor to the School of Mines. The comparison of earlier and contemporary academic mining activities reflects a gradual transition from the educational philosophy and objectives of a school of mines to those of a modem university department. In the conclusions, some aspects of the educational effort expended during the past hundred years are briefly highlighted.

Jan 1, 1996

By A. O. Filmer

An account is given of a study on the non-oxidative dissolution in aqueous acidic solutions of nickel sulphides of different stoichiometric composition, in which a rotating ring-disc electrode was used. The rate of dissolution was found to depend on the potential of the sulphide and the nickel-to-sulphur stoichiometric ratio. A maximum rate for the dissolution of nickel from nickel sulphides containing an excess of nickel was recorded at potentials around -0,2 to -O,3V. The rate decreased markedly at more anodic potentials. For nickel-deficient nickel sulphides, the nonoxidative dissolution rate increased with a cathodic shift in potential. Under open-circuit conditions, a nickel sulphide of a composition approximating Ni ,S. reacted most rapidly. The dissolution rate was controlled by either a chemical or an electrochemical reaction at the electrode surface, had an activation energy of between 50 and 65 kJ.mol-1, and was independent of stirring speed.

Jan 1, 1980

By E. H. R. Schümann, H. Wagner

SYNOPSIS The paper gives a detailed overview of the history of subsidence engineering on South African collieries. Surface displacements resulting from total-seam extraction are discussed, and the important role of local geology is highlighted. It is shown that the differences in subsidence behaviour between South African and European collieries can be attributed to the presence of competent strata in the overburden of South African coal seams. Criteria are given for the prediction of the most important subsidence parameters, and a new model for the simulation of surface subsidence above total-extraction panels is introduced. The final section of the paper deals with the damage to surface structures caused by total-seam extraction. A brief summary of the most important undermining experiments on South African collieries is given, and it is concluded that local experiences of damage compare with those in Europe.

Jan 1, 1991

By H. W. Read, L. G. D. Napier

Change is endemic in our society. Future change will be accelerated by an explosion in technology, communication, and political thought. To meet these challenges, rapid structural changes have been taking place in mining organizations both here and abroad. The management of shaft-sinking projects is a case in point. Shaft sinking is a seminal element in the sustained well-being of a deep level mining venture. Its accomplishment is fraught with risk, involves a high level of capital expenditure, and is a precursor to profitable mining investment. The purpose of this paper is to present a concise and practical picture of the concepts, methods, and techniques of professional project management as applied to shaft-sinking projects.

Jan 1, 1994

Prediction of the performance of explosives In bench mining by C. M. LOWNDS, B.Se. Hons (Rhodes), Ph.D (Cape) (Visitor) Some of the problems encountered in the calculation of the relative weight strength of explosives are discussed, and a realistic model of the behaviour of explosion products in a borehole is proposed. The heat flow from condensed to gaseous products is calculated as a function of time, and the relationship between the pressure and the volume of the product gases is found by a consideration of the compression of the rock between radial cracks. Work done on the burden is assumed to cease when the cracks first appear at the face. Reasonable values of burden and crack velocities are obtained from the model. Calculations of the relative weight strengths of aluminized mixtures of ammonium nitrate and fuel oil show that the increased density resulting from the addition of aluminium is the main advantage to be gained.

Jan 2, 1975

By R. J. Davidson

The mechanism of gold adsorption on activated charcoal by R. J. DAVIDSON: M.Se., Ph.D. (Rhodes) (Visitor) The adsorption of gold onto activated charcoal is most dependent on the concentration and character of the 'spectator' cations present in the adsorption medium. In the presence of calcium ions, gold is adsorbed as the calcium aurocyanide complex. The degree to which the aurocyanide complexes are adsorbed follows the series Ca> Mt:> H> Li> Na> K, calcium aurocyanide being the most stable complex and potassium aurocyanide the least firmly bound. If a loaded charcoal, where the gold is present as the calcium complex, is treated initially with either sodium carbonate or potassium carbonate solutions, the gold can subsequently be eluted from the charcoal with hot deionized water as either the sodium or the potassium complex respectively. The elution of gold with deionized water appears to be most attractive practically and economically, and has several potential applications in the recovery of gold from dilute solutions.

Jan 10, 1974

By K. R. Vost

Variation in air temperature in a cross-section of an underground airway by K. R. VOST, B.Sc. (Glas.), M.Sc. (N.S.W.) (Visitor) Measurements of air temperatures in underground airways are normally made at only one point in a cross-section, and the air tem peratures at other points in the cross-section are assumed not to differ significantly from this. This paper discusses measurements made at a number of points in fifty crosssections in airways with different air velocities and wetness of floor. These measurements show that significant variations of air temperature can occur in a given cross-section at a given time. The effects of such variations on the accuracy of measurement of rises in air temperature as air passes along an airway are discussed. The importance of considering experimental error in the measured rises in air temperature when attempting to validate theoretical and empirical methods of predicting such rises is also discussed.

Jan 7, 1976

By R. D. Beck

The minerals industry needs the support of al sections of the population if it is going to be able to supply the new materials required for future development. It will achieve this support only if its image is good. Perceived images of the minerals industry are examined in respect of history, technology, environment, safety, education, and economics. Concern is expressed about the low technological image of the industry and the declining number of students enrolling in minerals-related disciplines. It is concluded that it is the professionals, through institutes like The South African Institute of Mining and Metallurgy, who must take the lead in improving the image of the minerals industry. The Presidential Address gives data to support this thesis; data that, is hoped, can be used in efforts to educate people about the minerals industry.

Jan 1, 1991

By A. A. Snodgaass

This paper reviews lead as a commodity, starting with a brief historical outline and dealing with the various uses of lead in some detail. It then goes on to discuss some statistics in relation to the production and reserves of lead, before sketching its mode of occurence. The topics are approached in regard both to the world and to South Africa, with the emphasis on the later. The mining and concentration of lead at Black Mountain Mine at Aggeneys in the north-western Cape Province are detailed, before a general account is given of the smelting, hydrometalurgical extraction, and refining of lead, together with the processes used in these activities. The paper concludes with a discussion of safety and health in regard to lead and a brief look at the commodity's future.

Jan 1, 1986

By G. Gafner

The paper gives the reasons for the development of a gold alloy of 990 fineness with good colour, durability, and mechanical properties, and explains why titanium was chosen as the alloying metal. Methods are described for the alloy?s production, solutionizing, and age-hardening. Mechanical properties are given as a function of deformation, age-hardening time, and temperature for three different starting states, and these properties are compared with those of some standard 14 and 18 ct jewelery alloys and pure gold. The effects of various salts and fluxes on the composition of the alloy after heat treatment at 1150, 800, and 500°C are discussed. These indicate how alloy scrap can be refined to pure gold, and how solutionizing and agehardening can be conducted without the use of vacuum equipment. The results of wear tests indicate that the alloy is more durable than normal coinage and jewelery alloys. Tips are given on the grain refining, soldering, and casting of the alloy.

Jan 1, 1989