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By Anupam Saxena

This paper presents a case history of design, prediction, probe and production pile driving monitoring, loading test, and installation of piles for a 22-story condominium tower in southwest Florida, U.S.A. ASC was commissioned to provide value engineering services in the proper selection of an economical and satisfactory foundation system. For the site-specific subsoil conditions, various types of foundations were considered and following an evaluation of high structural loads, site-specific constraints, and the production timeframe mandated by the project owner, a prestressed concrete pile-supported system was selected as an economical and effective foundation approach. The building foundations were designed for a compression capacity of 575 kN (65 tons) for the tower and 220 kN (25 tons) for the parking structure. The axial pile capacity and lengths were predicted using SPT91 software. The validation of these capacities was derived from driving 21 probe piles and performing static loading tests on selected probe piles (2 in compression and 1 in tension). The predicted pile capacities were evaluated with results from static loading tests on selected probe piles. This information was effectively utilized as part of an overall quality control program to install a total of over 920 prestressed concrete piles to lengths ranging from 11.5 to 16.5 m (37 to 54 ft) below existing ground elevation as part of the foundation support system.

Jan 1, 1996

By Thomas M. Caruso

Construction of a new ship dock at a major Philadelphia area refinery required geotechnical design and field consultation. The new dock, which consists of a system of mooring dolphins and platforms, will be capable of docking the Stena V-MAX Oil Tanker (V-MAX). The 1100 ft long V-MAX is currently the largest tanker to travel the Delaware River and will induce significant lateral loads on the new ship dock. Lateral loads induced on the dock will be resisted by over 200 pipe piles installed on a batter. The piles used for support of the dock included 20 and 30 in. diameter reinforced, concrete filled pipe piles. Complete construction of each pile included driving of the pile to the design ultimate capacity, flushing the pipe pile casing clean of overburden materials followed by drilling rock sockets into the underlying Wissahickon Formation. Variations in depth to bedrock, rock quality and degree of weathering and presence of very hard quartzite lenses created a complex geologic environment that presented challenges for the pile/rock socket design and installation. The design of the pile system, installation methods, QA/QC and testing (Pile Dynamic Analysis), as well as the challenges that were encountered through the duration of the project are presented and discussed.

Jan 1, 2008

By Hector Simchas

"1. BENTONITE: THE CRUCIAL CONSTITUENT OF SLURRYSuspensions of bentonite and water are used in a variety of applications in underground engineering. For the construction of underground elements like slurry walls or piles, bentonite slurries offer support to the excavation of loose soils and counter pressure against hydrostatic pressure of ground water, especially where soil permeability is high. In addition, for the construction of tunnels by the slurry-shield method or when hydromills are used for excavation, bentonite suspensions transfer the loosened soil to the surface. In applications like pipe jacking and microtunneling, or where high revolution drilling is required, bentonite also provides lubrication and cooling.To fulfill these functions, the properties of a bentonite slurry need to remain stable, or at least predictable, during the course of construction. Unfortunately, when a suspension mixes with earth, ground water and/or impurities, its properties may be compromised resulting to reduced performance, which would in turn lead to increased construction costs and the risk of the excavation collapsing. Our experience in the lab and onsite is presented herewith.2. MOST USUAL FACTORS OF PERFORMANCE FAILUREWater and soil quality are important factors defining the behavior of suspensions. In an extensive program of measurements in our technical laboratory, the effect of frequently encountered harmful substances on bentonite suspensions has been examined and the results are summarised in Table 1.Some tests show that the conductivity of water has a direct relationship with Marsh Viscosity. For example, we have seen that if the quantity of bentonite required to achieve a 40s Marsh Time ranges between 50-52 kg/m3 at water conductivity below 100 µS/cm; when conductivity is increased to 1,400 µS/cm, we need 65-68 kg/m3 in order to achieve the same property."

Jan 1, 2015

By Brian Littlechild

Whilst there is much innovative work being undertaken in South East Asia in the space allowed in this paper we have settled on describing in more detail the work that has been done with shaft grouting of deep foundations and piles founded in rock both in end bearing and socket friction. The paper is necessarily in two parts. The first part is about the application of shaft grouting since its introduction to the region some eight years ago. It describes, for the first time, much of the detail of the different techniques used and the construction and the design benefits achieved with shaft grouting in five countries in the region. The second part outlines the enhancements achieved in the design of piles founded in rock and brings together the results of 10 years of test loading. This includes the load testing of 1.2m to 1.5m diameter piles to a maximum of 30MN on granite and a recent programme of tests on a wide range of strong rock types in Hong Kong. The ground conditions for these deep foundations vary widely, from sedimentary soils to in situ weathered granite and meta-sedimentary rocks. The construction techniques include barrettes constructed using mill techniques and bored piles formed under bentonite and water using both oscillators and rotators.

Jan 1, 2000

By Manfred Schoepf

"Construction projects using the most advanced technologies and organizational structures demand intelligent construction machinery. In this process, automation technology plays an increasingly important role. Many components used in the automatic control of machine components are being taken for granted to such an extent that operators are often even unaware of their existence. Innovations in micro-electronics, such as process computers, programmable logic controllers (PLC) or intelligent sensor systems, have by now found their way into construction machinery. Construction machines are indeed becoming ever more intelligent. Key electronic applications in foundation engineering machines can be summarized into the following main categories:- Data acquisition- Online monitoring of the equipment status- Remote data transfer- Satellite-based Navigation System for Positioning and Documentation- Process controlData acquisitionThis includes machine-specific operating data, such as engine speed or operating temperature, operating hours, display of fuel consumption, but also the acquisition of process-specific data, such as pile depth, pile inclination or slurry volume.Monitoring the equipment status onlineAn extremely important aspect is the acquisition of fault data. In conjunction with available remote data transfer systems, malfunctions can now be searched and diagnosed by specialists anywhere in the world to provide assistance to the site personnel.Remote data transfer - “Anywhere, from everywhere”All previously referred to parameters can be stored on appropriate storage media inside the machine. The customer also gets a worldwide, safe access via an internet browser to check the current status of the equipment, anytime, anywhere.All data can be saved on a secured web server for documentation and further analysis. The internet connection of the equipment through a special module (DTR Module) additionally allows the user to operate a local, password-saved WLAN hot spot at the construction site and exchange data between equipment, tablet and internet.The web based system, which is named “WEB-BGM Equipment Management” in the Bauer Group, can do much more than only communicating with one machine."

Jan 1, 2015

By John E. Lens

Driving bridge foundation piles into glacio-fluvial sands and gravels and glacial tills brought surprisingly longer than predicted driving lengths on several recent projects in Vermont. In some instances, piles drove more than 40 feet past refusal depths predicted from Standard Penetration Resistances from borings terminating in glacial till. Overall, piles developed substantially less skin friction than predicted using common capacity formulas and drove as much as 80 feet longer than predicted in the moderate to dense gravelly and cobbly soils. These piles were driven for one to five span highway bridges within narrow valleys with bedrock ranging from 80 to over 200 feet deep. Piles were for both conventional and integral abutment bridges. H-piles were used for a variety of reasons including lower unit cost, better availability, and better ability to drive through cobbly soils in upper strata. Dynamic testing was used to evaluate capacity, including skin friction and end bearing capacity. In order to develop better pile length and capacity predictions for future projects, VTrans and one of their geotechnical consultants are collaborating to develop criteria for improved pile capacity predictions in these river valleys. We are doing this by evaluating driving and dynamic testing data from four projects in comparison with the Federal Highway Administration (FHWA) DRIVEN pile design software, and methods from Myerhof (1976) and Tomlinson (1981). Our overall objective is to provide a basis for choosing appropriate pile types and reliably estimating pile lengths for projects in this terrain. Bridge foundation design projects in other mountainous terrain share similar design and construction challenges to those encountered in these Vermont projects. These include: difficult exploration drill rig access requiring smaller rigs with limited capability to drill through cobbles and boulders deep enough to reach bedrock; limited experience with displacement piles as alternatives to H-piles in this geology; and relatively greater variability in soil stratigraphy between foundations at these sites as a consequence of the relatively high energy depositional environment in mountainous terrain. This paper presents the case history summaries of the pile driving, results of the ?back analysis? capacity evaluations, examples of solutions employed on these projects to address the lower capacities achieved, and resulting pile capacity design guidelines and prediction criteria for these geologic conditions based on data from these projects.

Jan 1, 2007

By Justin Phillips

The redevelopment of Bow Bells House in London has thrown up a number of challenges that will increasingly be faced by developers of congested sites. In the context of pile reuse this paper examines four key issues: 1. The Developer?s perspective on sustainability, cost, programme and risk management. 2. The nature of pile testing including timing, the balance of extent of intrusive works whilst retaining the existing piles and identifying representative levels of testing. Four key elements of investigation; geometry, integrity, durability and capacity are evaluated. 3. In terms of design this paper supports the adoption of alternative probabilistic methods aligned with communicating to Clients in terms of acceptable ?probability/risk of failure? in place of a factor of safety approach. 4. The project also highlights a number of issues that will require greater attention to maximise the future reuse potential such as foundation load transfer platforms and promoting developments based on early collaborative framework design and contracting across the supply chain.

Jan 1, 2008

By Roderic A. Ellman

The new Woodrow Wilson Bridge (WWB) will replace the existing bridge over the Potomac River to connect Alexandria, Virginia to Prince Georges County, Maryland. The new WWB will extend approximately 1.1 miles across the river, with a 367-ft long bascule span in the main river channel where the water depth is about 36 ft. The subsurface soil profile consists of up to 50 ft of a soft organic silty clay layer that is very vulnerable to scour, underlain by a deep deposit of hard sandy clay. Foundation construction in the Potomac River required the use of cofferdams to allow structural concrete work to be performed in the dry. This paper will the present the types of cofferdams used to construct the foundations for the WWB replacement project. The bridge is primarily comprised of fixed spans in relatively shallow water and a bascule span over a navigation channel in relatively deep water. Foundation construction included the installation of 48" to 72" open end steel pipe piles and cast-in-place concrete pile caps. To achieve the desired bridge appearance, pile caps were required to extend below the water surface and below the existing river bottom in shallow water locations. Conventional steel sheet pile cofferdams with tremie concrete seal were used to construct fixed span, shallow water piers. Selection of deep water bascule span foundation cofferdams was governed by several factors including contraction scour, environmental considerations and cost. Potomac River cofferdams, i.e., relatively shallow depth cofferdams that are supported by the foundation piling were selected. This cofferdam system provided a shallow profile which minimized contraction scour and the amount of filling in the river. Design issues include load selection and cofferdam stability in very soft alluvial soils. Construction issues include erection sequence, tremie concrete mix design and placement procedures.

Jan 1, 2005

"Boston’s Central Artery passes beneath nine active railroad tracks carrying commuter and Amtrak trains into South Station, the City's busiest rail terminal. These railroad operations had to remain in service throughout the construction of the “Big Dig”. The solution was to jack the tunnel under the tracks, rather than build the tunnel by more conventional means.Jacking of utility pipes is fairly common, but jacking boxes as big as a highway had never been done in North America, until the Big Dig came along.Soil freezing was decided upon as a means of stabilizing the soil under the tracks. This allows the tunnels to be jacked into place without soil caving when the soil is excavated at the leading face of the advancing tunnel boxes. Hundreds of pipes were driven into the ground between the tracks. Inside the steel pipes were smaller plastic pipes. A freezing plant near the railroad tracks pumped refrigerated brine into the inner plastic pipes. The brine ran out the bottom of the inner pipe, flowed up to the top inside the outer pipe, and was re-circulated to the freezing plant and back again into the ground. Over several weeks the circulating brine drew the heat out of the soil little by little, and froze the ground outward from the pipes. Soil FreezingThe plan required the construction of jacking pits in which the tunnel boxes could be constructed, and from which they could be jacked forward to their final locations, as described in the accompanying article. Once the jacking pit was built and the tunnel box constructed inside the pit, crews made an opening in the headwall of the pit to allow passage of the tunnel sections, excavated about three feet of the frozen soil, pushed the tunnel box ahead, and repeated the procedure again and again."

Jan 1, 2003

By Z. Q. Bian

The wireline sampling originates from core drilling in rocks. The authors combined the wireline sampling technique with conventional undisturbed soil samplers, including Osterberg sampler, Denison sampler and double tube barrel, and then developed the wireline samplers of WPS, WSS and WSR models. These samplers are able to sample various soils. They reserve all the advantages of the original samplers, and moreover, they are noted with quick hoisting and lowering by wire rope. Therefore, it becomes an efficient new technique of sampling undisturbed soil from deep foundation.

Jan 1, 2010

By Cornelis Van Der Veen

Foundation piles, partly passing through unconsolidated compressible layers, suffer a downward drag that is called negative skin friction. The negative skin friction depends on the movement of the surrounding unconsolidated soil relative to the pile and on the friction between pile and soil as a function of that movement. The negative skin friction adds to the load on the pile. However as it is a function of the pile movement relative to the soil, the amount of negative skin friction to be taken into account to determine the allowable bearing capacity depends on the allowable pile settlement. In this paper this property is indicated by the factor µ. As under the conditions of ultimate pile bearing capacity negative skin friction does not occur, a factor of safety is introduced, which is lower than normal. Eventually a formula for the bearing capacity is given in which µ and both figure. The exact values for given circumstances have to be determined empirically. A few examples are given.

Jan 1, 2010

By Carl Ealy

Static and STATNAMIC (STN) rapid load test (RLT) was performed on 3-drilled shafts. The purpose of the RLT part of the study was to obtain data in support of FHWA research on innovative load testing methods. The research site is located at the National Experimentation Research Site (NGES) in Amherst Massachusetts and is underlain by Connecticut valley varved clay. Two of the tested shafts were constructed without planned defects and the third with manufactured defects to evaluate current non-destructive integrity testing (NDE) methods. Quick Load Test (QLT) and Constant Rate of Penetration (CRP) static axial load tests were performed on two shafts to plunging failure. Good agreement between static and RLT derived static failure loads was attained for a 5% failure criterion (load at a movement equal to 5% of shaft diameter).

Jan 1, 2002

By Jeffery L. Ottesen

Early construction delays can jeopardize timely completion of subsequent work. As an early construction activity, and due to many unforeseen issues, deep foundation work inherently bears great potential for impacting the critical path of a planned construction schedule. This article describes two construction projects where delays related to deep foundation work forced the Contractor to consider various schedule recovery alternatives to mitigate those delays. Specifically, deep foundations on Vancouver BC's Millennium SkyTrain light rail extension and on a Mill Facility in the United States are discussed. This article cites examples of permitting delays, alleged design changes, differing subsurface conditions and changed construction methodology, the effect each problem had on the project, the mitigation means implemented by the Contractor to minimize adverse impacts of the problem, and Lessons Learned for each scenario.

Jan 1, 2002

By C. W. Sheng

In this paper conventional construction procedure is briefly described for the installation of stone columns in soft ground in China. A viewpoint concerning the mechanism of ground improvement by use of stone columns is presented for discussion. Based on the information obtained from field measurement and observation three important problems relating to the construction and design of stone columns are discussed. Finally, a case history is given to show that short stone columns floating within the weak soil layers may in some instance be used to improve the weak strata of great thickness.

Jan 1, 2010

By Pier Luigi Iovino

As Technical Director of the Naples, Italy based Fondedile, a geotechnical construction firm specializing in static restoration of structures, Fernando Lizzi, Ing., devoted over 30 years to the pursuit and advancement of static restoration and subsoil strengthening. Seismic events, construction of new structures on polluted and/or unstable soils in urban areas, and a need to carefully preserve and restore delicate, war-damaged historical structures, manifested the need for underpinning projects. Traditional construction methods and approaches, such as underpinning with additional foundation masonry, were not suitable and would have further jeopardized the stability of the structures. The introduction of the palo radice (root pile) revolutionized the field of underpinning. At the time of the first application of micropiles, the industry standard was driven piles. The drilled micropile was conceived and first implemented in the early 1950s, as an innovative means to underpin sensitive, historic structures and structures in urban areas. Specifically, the new construction technique was conceived as a less expensive alternative, designed to accept structural loads, be installed in limited access areas, in varied working and sub-surface conditions, which did not involve changing soil characteristics, and had minimal disturbance to the structure being underpinned, or to adjacent structures.

Jan 1, 2003

By R. L. Wei

The disturbing influences of pile driving on the surrounding soil mass, including the induced vibration, pore pressure and displacement of soil, were observed during the construction of pile foundations. It is shown that the effects of pile driving in saturated soft clay are tremendous and ought to be concerned attentively.

Jan 1, 2010

By L. J. Whitworth

Five trial piles were constructed during the trial pile programme for the Birmingham International Convention Centre. In addition, trial piles have been tested on two other sites in central Birmingham. Methods of pile construction were conventional sandstone rock sockets, sleeved piles and voided piles. The results of these load tests are compared with the theoretical predicted behaviour based on the results of unconfined compressive tests of rock core taken on the Convention Centre site and on other sites in the central Birmingham area. On the basis of this work, the various design procedures are discussed.

Jan 1, 1989

By Shawn Downey

A helical pile with in-situ grouted shaft was used to underpin the existing slab of a large retail store in the Edmonton, Alberta Canada area. The existing structural slab did not have the capacity to support the increased load requirements. The design to upgrade the capacity specified a drilled shaft as the deep foundation to underpin a portion of the slab. A helical pile was quoted as an alternate and ultimately won the bid based on the advantages of the system. After an ASTM D1143 Quick Load Test confirmed the axial compression capacity, 723 helical piles with grouted shafts were installed in 3 weeks underpinning 40% of the 93,000 ft2 (8,660 m2) building.

Jan 1, 2003

By Bill Paparis

The thirty year old wharf structures at the Port Authority of New York & New Jersey?s Port Elizabeth Marine Terminal are being modernized for the next generation of Post-Panamax container ships, which require deeper water and larger container cranes. The terminal operator is upgrading the wharf in order to remain competitive, now and into the future. The upgrade coincides with the Army Corps of Engineers? $733 million project to deepen the main shipping channel in New York Harbor. This paper focuses on the structural modifications to accommodate berth deepening and to support the heavier loads of the new cranes. An overview is provided of the design and actual construction, including typical problems encountered when combining new and existing structures. The wharf improvements included: ? Installation of a steel king pile/sheet pile cutoff wall along the face of the wharf to permit increasing the depth from ?12.2 m + 0.61 m to ?15.2 m + 0.61 m ( ?40 ft + 2 ft to ?50 ft + 2 ft) ? Removal of the existing crane rail support beams and installation of new piles and beams to support the increased crane loads ? Replacement of the existing timber fender system with a new system capable of resisting the berthing energy of a 152,000 MT displacement vessel, and having dedicated sections for berthing barges ? Replacing the existing overhead, landside crane electric feeder system with a waterside, cable reel trench system. The work included upgrading the transformer capacity at the terminal for increased crane power demands This paper provides a case history for port administrators, terminal operators, engineers, and shipping lines challenged with upgrading aging terminals.

Jan 1, 2013

By Beim Jorge, Piscsalko George

"Verifying the quality of cast-in-place foundation applications, particularly those cast under slurry, is of course important, due to its great dependency on the methodology employed and on the practices of the site personnel. Due to the techniques used to install these elements, it is usually not possible to inspect the hole prior to grout or concrete placement, but there are several Non Destructive Test (NDT) methods available to assess the integrity of the completed foundation elements. This paper will compare several NDT methods with the Thermal Integrity Profiling (TIP) method for verifying the integrity in Continuous Flight Auger (CFA) piles and Bored Piles. The Thermal Integrity Profiling method will be described and some examples will be presented where TIP testing was used to confirm the structural integrity of CFA piles and Bored Piles.IntroductionThere are several Non Destructive Test (NDT) methods available for integrity testing of foundation elements. Each of those methods has advantages and disadvantages (White et al, 2008). Some methods test the integrity based on the reflections of a stress-wave generated by low or high-strain impact, while others require tubes to be installed prior to concrete pouring, and test the integrity between those tubes, or within a small proximity of them. The former methods (especially the low-strain) are faster and more cost-effective, but are not able to detect the quadrant where the damage is located. The latter methods are able to determine the quadrant, but do not test the region outside of the reinforcing cage, that is, they are not able to determine the concrete cover. The Thermal Integrity Profiling (TIP) NDT method overcomes the limitations of these other NDT methods.Overview of Shaft Integrity MethodsUntil now, the most widely used methods to test the integrity of Bored and CFA piles were the low-strain pile integrity testing and the cross-hole ultra-sonic testing. The low-strain method for integrity testing (PIT) involves attaching an accelerometer usually to the pile top (using a putty or wax) and striking the pile surface with a handheld hammer, which causes a compressive wave to enter the pile. This wave is totally reflected when it reaches the end of the pile or a major defect, and is partially reflected when it encounters any change in crosssection, or a change in the resistance or density of the pile material. These reflections arrive at the top at a time determined by the distance and wave speed, and causes a noticeable change in the signal detected by the accelerometer. The acceleration signal is normally converted to velocity by simple integration, and sometimes the force applied by the hammer is also measured. The velocity (and force) signals can be processed by the pulse-echo method (in the time domain) or by the transient response method (in the frequency domain)."

Jan 1, 2015